check engine Ram 3500 Chassis Cab 2020 Service Manual
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SERVICING AND MAINTENANCE367
(Continued)
Brake System
In order to ensure brake system performance,
all brake system components should be
inspected periodically. Refer to the “Mainte -
nance Plan” in this section for the proper main -
tenance intervals.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be
checked when performing under the hood
service or immediately if the brake system
warning lamp indicates system failure.
If necessary, add fluid to bring level within the
designated marks on the side of the reservoir of
the brake master cylinder. Be sure to clean the
top of the master cylinder area before removing
cap. With disc brakes the fluid level can be expected
to fall as the brake linings wear. However, an
unexpected drop in fluid level may be caused by
a leak and a system check should be
conducted.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your foot
resting or riding on the brake pedal can result
in abnormally high brake temperatures,
excessive lining wear, and possible brake
damage. You would not have your full braking
capacity in an emergency.WARNING!
Use only manufacturer's recommended
brake fluid. Refer to “Fluids And Lubri
-
cants” in “Technical Specifications” for
further information. Using the wrong type of
brake fluid can severely damage your brake
system and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory
installed hydraulic master cylinder reser -
voir.
To avoid contamination from foreign matter
or moisture, use only new brake fluid or
fluid that has been in a tightly closed
container. Keep the master cylinder reser -
voir cap secured at all times. Brake fluid in
a open container absorbs moisture from
the air resulting in a lower boiling point. This
may cause it to boil unexpectedly during
hard or prolonged braking, resulting in
sudden brake failure. This could result in a
collision.
Overfilling the brake fluid reservoir can
result in spilling brake fluid on hot engine
parts, causing the brake fluid to catch fire.
Brake fluid can also damage painted and
vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
Do not allow petroleum based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
WARNING! (Continued)
7
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368SERVICING AND MAINTENANCE
Automatic Transmission
Selection Of Lubricant
It is important to use the proper transmission
fluid to ensure optimum transmission perfor-
mance and life. Use only the manufacturer’s
specified transmission fluid. Refer to “Fluids
And Lubricants” in “Technical Specifications”. It
is important to maintain the transmission fluid
at the correct level using the recommended
fluid. No chemical flushes should be used in any
transmission; only the approved lubricant
should be used.
Special Additives
The manufacturer strongly recommends
against using any special additives in the trans -
mission. Automatic Transmission Fluid (ATF) is
an engineered product and its performance
may be impaired by supplemental additives.
Therefore, do not add any fluid additives to the
transmission. The only exception to this policy is
the use of special dyes for diagnosing fluid
leaks in six-speed transmissions. Avoid using
transmission sealers as they may adversely
affect seals.
Fluid Level Check — Eight-Speed
Transmission
The fluid level is preset at the factory and does
not require adjustment under normal operating
conditions. Routine fluid level checks are not
required, therefore the transmission has no dipstick. An authorized dealer can check your
transmission fluid level using special service
tools.
If you notice fluid leakage or transmission
malfunction, visit an authorized dealer immedi
-
ately to have the transmission fluid level
checked. Operating the vehicle with an
improper fluid level can cause severe transmis -
sion damage.
Fluid Level Check — Six-Speed Transmission
It is best to check the fluid level when the trans -
mission is at normal operating temperature
(158-176°F / 70-80°C). This normally occurs
after at least 15 miles (25 km) of driving. At
normal operating temperature the fluid cannot
be held comfortably between the fingertips. You
can read the transmission sump temperature in
the instrument cluster screen (refer to “Instru -
ment Cluster Display” in “Getting To Know Your
Instrument Panel” for further information).
CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may
cause deterioration in transmission shift
quality and/or torque converter shudder, and
(for six-speed transmissions) will require
more frequent fluid and filter changes. Refer
to “Fluids And Lubricants” in “Technical
Specifications” for fluid specifications.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An
authorized dealer has the proper tools to
adjust the fluid level accurately.
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SERVICING AND MAINTENANCE369
Use the following procedure to check the trans -
mission fluid level properly:
1. Monitor the transmission temperature using the instrument cluster display, and
operate the vehicle as required to reach
the normal operating temperature. If the
transmission is not functioning properly, or
the vehicle cannot be driven, see the NOTE
and CAUTION below about checking the
fluid level at colder temperatures.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60 seconds, and leave the engine
running for the rest of this procedure.
4. Fully apply the parking brake, and press the brake pedal.
5. Place the gear selector momentarily into each gear position (allowing time for the
transmission to fully engage in each posi -
tion), ending with the transmission in PARK.
6. Remove the dipstick, wipe it clean and rein -
sert it until seated. 7. Remove the dipstick again and note the
fluid level on both sides. The fluid level
reading is only valid if there is a solid
coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full
of fluid if the actual level is at or above the
hole. The fluid level should be between the
“HOT” (upper) reference holes on the
dipstick at normal operating temperature. If
the fluid level is low, add fluid through the
dipstick tube to bring it to the proper level.
Do not overfill. Use ONLY the specified fluid
(refer to "Fluids And Lubricants" in “Tech -
nical Specifications” for fluid specifica -
tions). After adding any quantity of oil
through the dipstick tube, wait a minimum
of two minutes for the oil to fully drain into
the transmission before rechecking the
fluid level.
NOTE:
If it is necessary to check the transmission
below the operating temperature, the fluid level
should be between the two “COLD” (lower)
holes on the dipstick with the fluid at 60-70°F /
16-21°C. Only use the COLD region of the
dipstick as a rough reference when setting the
fluid level after a transmission service or fluid change. Re-check the fluid level, and adjust as
required, once the transmission reaches
normal operating temperature.
8. Reinsert the dipstick. Check for leaks.
Release the parking brake.
NOTE:
If it is necessary to check the transmission
below the operating temperature, the fluid level
should be between the two COLD (lower) holes
on the dipstick with the fluid at 68-86°F /
20-30°C. Only use the COLD region of the
dipstick as a rough reference when setting the
fluid level after a transmission service or fluid
change. Re-check the fluid level, and adjust as
required, once the transmission reaches
normal operating temperature.
CAUTION!
If the fluid temperature is below 50 °F (10
°C) it may not register on the dipstick. Do not
add fluid until the temperature is elevated
enough to produce an accurate reading. Run
the engine at idle, in PARK, to warm the fluid.
7
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370SERVICING AND MAINTENANCE
Fluid And Filter Changes — Eight-Speed
Transmission
Under normal operating conditions, the fluid
installed at the factory will provide satisfactory
lubrication for the life of the vehicle.
Routine fluid and filter changes are not
required. However, change the fluid and filter if
the fluid becomes contaminated (with water,
etc.), or if the transmission is disassembled for
any reason.
Fluid And Filter Changes — Six Speed
Transmission
Refer to the “Maintenance Plan” for the proper
maintenance intervals.
In addition, change the fluid and filters if the
fluid becomes contaminated (with water, etc.),
or if the transmission is disassembled for any
reason.
Rear Axle And 4x4 Front Driving Axle Fluid
Level
For models with 9.25 in Front Axles and 11.5 in
Rear Axles, refer to “Fluids And Lubricants” in
“Servicing And Maintenance” for further infor -
mation. For normal service, periodic fluid level
checks are not required. When the vehicle is
serviced for other reasons, the exterior surfaces
of the axle assembly should be inspected.
When checking the fluid level, the vehicle
should be in a level position. The fluid level at
room temperature should be as follows:
3500 Front Axle: ¼ inch ± ¼ inch
(6.4 mm ± 6.4 mm) below the bottom of the fill
hole.
3500 Rear Axle: ¼ inch ± ¼ inch
(6.4 mm ± 6.4 mm) below the bottom of the fill
hole.
4500/5500 Front Axle: ¼ inch +/- ¼ inch
(6.4 mm ± 6.4 mm) below the bottom of the fill
hole.
4500/5500 Rear Axle: 1/8 inch +/- 1/8 inch
(3.2 mm +/- 3.2 mm) below the bottom of the
fill hole.
Drain And Refill
On 4500/5500 vehicles, remove the lower bolt
to drain the axle fluid.
4500/5500 Rear Axle Plugs
Refer to “Scheduled Servicing” in this chapter
for the proper maintenance intervals.CAUTION!
If the fluid temperature is below 50°F (10°C)
it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough
to produce an accurate reading. Run the
engine at idle, in PARK, to warm the fluid.
1 — 4500/5500 Rear Axle Fluid Fill Plug
2 — 4500/5500 Rear Axle Fluid Drain Plug
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372SERVICING AND MAINTENANCE
Exhaust System
Inspect the entire exhaust system for leaks and
damaged parts. Devices such as hangers,
clamps, and U-bolts should be tight and in good
condition. Damaged components, burned or
blown out mufflers, burned or rusted out
exhaust pipes should be replaced according to
the procedures and specifications outlined in
the appropriate service manual.
Air Cleaner Assembly
Inspect air cleaner housing for proper assembly
and fit. Make certain that the air cleaner is prop -
erly positioned and that the cover is tight. Check
all hoses leading to the air cleaner for tightness.
The air filter element must also be clean and
serviced according to the instructions outlined
in the Scheduled Maintenance section of this
manual.Tampering With Noise Control System
Prohibited
Federal law prohibits the following acts or the
causing thereof: (1) the removal or rendering
inoperative by any person, other than for
purposes of maintenance, repair, or replace -
ment, of any device or element of design incor -
porated into any new vehicle for the purpose of
noise control prior to its sale or delivery to the
ultimate purchaser or while it is in use, or (2) the
use of the vehicle after such device or element
of design has been removed or rendered inop -
erative by any person.
Among those acts presumed to constitute
tampering are the acts listed below.
AIR CLEANER
Removal of the air cleaner.
Removal of the air cleaner filter element from
the air cleaner housing.
Removal of the air ducting.
EXHAUST SYSTEM
Removal or rendering inoperative exhaust
system components including the muffler or
tailpipe. ENGINE COOLING SYSTEM
Removal or rendering inoperative the fan
clutch.
Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as
manufactured by the manufacturer, was
designed, built and equipped to conform at the
time it left the manufacturer's control with all
applicable U.S. EPA Noise Control Regulations.
This warranty covers this vehicle as designed,
built and equipped by the manufacturer, and is
not limited to any particular part, component or
system of the vehicle manufactured by the
manufacturer. Defects in design, assembly or in
any part, component or system of the vehicle as
manufactured by the manufacturer, which, at
the time it left the manufacturer's control,
caused noise emissions to exceed Federal stan -
dards, are covered by this warranty for the life of
the vehicle.
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MULTIMEDIA415
NOTE:
FCA US LLC or your dealer may contact you
directly regarding software updates.
To help further improve vehicle security and
minimize the potential risk of a security
breach, vehicle owners should:
Routinely check www.driveuconnect.com
(US Residents) or www.driveuconnect.ca
(Canadian Residents) to learn about
available Uconnect software updates.
Only connect and use trusted media devices (e.g. personal mobile phones,
USBs, CDs).
Privacy of any wireless and wired communica -
tions cannot be assured. Third parties may
unlawfully intercept information and private
communications without your consent. For
further information, refer to “Data Collection &
Privacy” in your Uconnect Owner’s Manual
Supplement or “Onboard Diagnostic System
(OBD II) Cybersecurity” in “Getting To Know Your
Instrument Panel”.
UCONNECT SETTINGS
The Uconnect system uses a combination of
buttons on the touchscreen and buttons on the
faceplate located on the center of the instru -
ment panel that allows you to access and
change the customer programmable features.
Many features can vary by vehicle.
Uconnect 3 Settings
Uconnect 3 With 5-inch Display Buttons On The Touch -
screen And Buttons On The Faceplate
Push the SETTINGS button on the faceplate,
then press the Settings button on the touch -
screen (if equipped) to display the settings
menu screen. In this mode the Uconnect system allows you to access programmable features
that may be equipped such as Display, Units,
Voice, Clock, Safety/Assistance, Lights, Doors &
Locks, Power Side Steps (If Equipped), Auto-On
Comfort Systems (if equipped), Engine Off
Options, Suspension (If Equipped), Trailer
Brake, Audio, Phone/Bluetooth®, SiriusXM®
Setup (if equipped), Default, and Clear Personal
Data.
NOTE:
Only one category may be selected at a time.
When making a selection, press the button on
the touchscreen to enter the desired mode.
Once in the desired mode, press and release
the preferred setting until the button is high
-
lighted. Once the setting is complete, either
press the Back Arrow or the Done button on the
touchscreen or push the Back button on the
faceplate to return to the previous menu.
Pressing the Up or Down Arrow buttons on the
touchscreen on the right side of the screen will
allow you to toggle up or down through the list
of available settings.
NOTE:
All settings should be changed with the ignition
in the ON/RUN position.
1 — Uconnect Buttons On The Touchscreen
2 — Uconnect Buttons On The Faceplate9
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480MULTIMEDIA
Managing Two Phone Calls
If two calls are in progress (one active and one
on hold), it is possible to switch between them
pressing the Call On Hold button or to merge the
two calls in a conference pressing the Merge
Calls button.
NOTE:
Check whether the mobile phone in use
supports the management of a second call and
the "Conference" mode.
Transferring/Call Continuation
Transferring
The ongoing calls can be transferred from the
mobile phone to the system and vice versa
without ending the call.
To transfer the call, press the Transfer button.
Call Continuation
After the engine is switched off, it is still possible
to continue a phone call.
The call continues until it is ended manually or
for a maximum period of about 20 minutes.
When the system is switched off, the call is
transferred to the mobile phone.
Ending A Call
Press the End button on the touchscreen or the
PHONE button on the steering wheel controls to
end a call in progress.
Only the ongoing call is ended and any call on
hold becomes the new active call.
Depending on the type of mobile phone, if the
ongoing call is ended by the caller, the call on
hold may not be activated automatically.
Uconnect Phone Features
Mute/Unmute
1. During a call, push the VOICE COMMAND
button on the steering wheel.
2. After the beep, say “mute” or “mute off”.
Reading Messages
The system can read the messages received by
the mobile phone.
To use this function, the mobile phone must
support the SMS exchange function via Blue -
tooth®.
If this function is not supported by the phone,
the corresponding message button is deacti -
vated (greyed out) or may only accept incoming
messages. When a text message is received, the display
will show a screen where the options "Listen",
"Call" or "Ignore" can be selected.
Press the Message button to access the list of
SMS messages received by the mobile phone.
The list displays a maximum of 60 messages
received.
Browsing SMS
Using the steering wheel commands, you can
view and manage the last 10 SMS messages
received on the instrument panel. To use this
function, the mobile phone must support the
SMS exchange function through Bluetooth®.
Select the PHONE button on the instrument
panel menu, and then select “SMS Reader”
using the arrow keys on the steering wheel
controls.
The “SMS Reader” submenu allows the last 10
SMS messages to be displayed.
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504
INDEX
A
Accessories..........................................413Mopar.............................................413Adaptive Cruise Control (ACC) (Cruise
Control)...............................................232Adding Engine Coolant (Antifreeze)............364Adding Fuel..........................................269Additives, Fuel......................................400AdjustDown................................................31Forward.............................................31Rearward...........................................31Up....................................................31Adjustable Pedals....................................39Air BagAir Bag Operation...............................153Air Bag Warning Light..........................151Enhanced Accident Response.......158, 328Event Data Recorder (EDR)...................328If Deployment Occurs..........................157Knee Impact Bolsters..........................154Maintaining Your Air Bag System............158Maintenance.....................................158Transporting Pets...............................179Air Bag Light......................... 108, 151, 181Air Cleaner, Engine (Engine Air
Cleaner Filter)............................... 349, 371
Air Conditioner Maintenance.................... 351Air Conditioner Refrigerant............... 351, 352Air Conditioner System............................ 351Air Conditioning................................. 52, 62Air Conditioning Filter....................... 64, 352Air Conditioning System............................ 62Air Conditioning, Operating Tips.................. 63Air Filter.............................................. 349Air PressureTires............................................... 383AlarmPanic................................................ 14Security Alarm............................. 24, 110Alterations/ModificationsVehicle.............................................. 11Android Auto........................................ 496Antifreeze (Engine Coolant)...................... 364Capacites......................................... 405Disposal.......................................... 365Anti-Lock Brake System (ABS)................... 120Anti-Lock Warning Light........................... 114Apple CarPlay....................................... 497Assist, Hill Start..................................... 122Audio Systems (Radio)............................ 414Auto Down Power Windows........................ 65Auto Unlock, Doors................................ 216Automatic Door Locks............................... 29
Automatic Headlights............................... 46Automatic Temperature Control (ATC).......... 62Automatic Transmission................. 213, 370Adding Fluid..................................... 370Fluid And Filter Change....................... 370Fluid Change.................................... 370Fluid Level Check.............................. 368Fluid Type........................ 368, 409, 412Shifting........................................... 207Special Additives............................... 368Automatic Transmission Limp Home Mode.. 216AUX Camera................................. 261, 267Auxiliary Driving Systems........................ 129Axle Fluid.....................370, 371, 409, 412Axle Lubrication............................ 370, 371
B
Back-Up.............................................. 258Back-Up Camera................................... 258Battery....................................... 110, 346Blanket........................................... 196Charging System Light........................ 110Keyless Key Fob Replacement................ 14Battery Saver Feature.............................. 48Belts, Seat........................................... 180Body Builders Guide................................ 11Body Mechanism Lubrication................... 360
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505
B-Pillar Location
....................................379Brake Assist System...............................121Brake Control System.............................121Brake Fluid...................................367, 409Brake System............................... 367, 397Fluid Check.......................................367Master Cylinder.................................367Parking............................................204Warning Light....................................109Brake/Transmission Interlock...................206Bulb Replacement.................................300Bulbs, Light.................................. 182, 300
C
Cab Top Clearance Lights........................305Camera...............................................258Camera, AUX................................ 261, 267Camera, Rear............................... 258, 261Capacities, Antifreeze (Engine Coolant).......405Capacities, Fluid....................................405Caps, Filler Oil (Engine)............................... 343, 348Power Steering..................................229Radiator (Coolant Pressure)..................365Car Washes..........................................394Carbon Monoxide Warning............... 180, 401Cargo Light.............................................47Cellular Phone......................................483Center High Mounted Stop Light................304Center Seat Storage Compartment..............73
Changing A Flat Tire............................... 314Charge Air Cooler................................... 366Chart, Tire Sizing................................... 376Check Engine Light (Malfunction Indicator Light)119Checking Your Vehicle For Safety.............. 180Checks, Safety...................................... 180Child Restraint...................................... 160Child RestraintsBooster Seats................................... 164Child Seat Installation................. 172, 174How To Stow An unused ALR Seat Belt.... 171Infant And Child Restraints................... 162Locating The LATCH Anchorages............ 169Lower Anchors And Tethers For Children.. 165Older Children And Child Restraints........ 163Seating Positions............................... 165Clean Air Gasoline................................. 399CleaningWheels............................................ 389Climate Control....................................... 51Automatic.......................................... 55Manual.............................................. 52Cold Weather Operation.......................... 187Compact Spare Tire............................... 387Contract, Service................................... 501Cooling Pressure Cap (Radiator Cap).......... 365Cooling System..................................... 363Adding Coolant (Antifreeze).................. 364Coolant Level............................ 363, 366
Cooling Capacity................................ 405Disposal Of Used Coolant.................... 365Drain, Flush, And Refill........................ 364Inspection........................................ 366Points To Remember.......................... 366Pressure Cap.................................... 365Radiator Cap.................................... 365Selection Of Coolant(Antifreeze)................... 364, 407, 410Corrosion Protection.............................. 393Cruise Control (Speed Control)......... 230, 232Cruise Light......................................... 117Cupholders............................................ 77Customer Assistance............................. 500Cybersecurity....................................... 414
D
Daytime Running Lights............................ 45Dealer Service...................................... 347Defroster, Rear Window............................ 52Defroster, Windshield....................... 52, 181Delay (Intermittent) Wipers........................ 50Diagnostic System, Onboard.................... 118Diesel Exhaust Brake............................. 203Diesel Fuel.......................................... 402Diesel Fuel Requirements....................... 402Bulk Storage Of................................. 269Diesel Fuel System, Re-Priming................ 358Differential, Limited Slip......................... 228
11
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506
Dipsticks Power Steering
..................................229Disabled Vehicle Towing..........................326DisposalAntifreeze (Engine Coolant)...................365Do Not Disturb......................................496Door Ajar.............................................111Door Ajar Light......................................111Door LocksAutomatic...........................................29Doors....................................................25Draining Fuel/Water Separator Filter..........354Driver’s Seat Back Tilt...............................30DrivingThrough Flowing, Rising, Or Shallow Standing Water
..........................................292Dual Rear Wheels.................. 317, 391, 398
E
Electric Brake Control System...................121Anti-Lock Brake System.......................120Electronic Roll Mitigation..............124, 127Electrical Power Outlets.............................78Electronic Range Select (ERS)........... 211, 217Electronic Stability Control (ESC)...............124Electronic Throttle Control Warning Light.....110Electronically Shifted Transfer Case...219, 222Emergency Braking................................204Emergency, In Case OfFreeing Vehicle When Stuck..................324
Hazard Warning Flasher...................... 294Jacking............................................ 314Jump Starting................................... 319Emission Control System Maintenance....... 119Engine........................................ 343, 344Air Cleaner....................................... 349Block Heater..................................... 190Break-In Recommendations................. 202Compartment.................................... 344Compartment Identification.................. 343Coolant (Antifreeze).................... 407, 410Exhaust Gas Caution.................. 180, 401Fails To Start.................................... 186Flooded, Starting............................... 186Fuel Requirements............................. 399Identifcation..................................... 344Idling.............................................. 197Jump Starting................................... 319Oil.................................. 347, 407, 410Oil Filler Cap............................. 343, 348Oil Filter........................................... 349Oil Reset............................................ 93Oil Selection..................................... 347Oil Synthetic..................................... 349Overheating...................................... 321Runaway.......................................... 267Starting........................................... 184Engine Oil Viscosity................................ 348Enhanced Accident Response
Feature....................................... 158, 328
Entry System, Illuminated.......................... 49Ethanol............................................... 400Exhaust Brake...................................... 203Exhaust Gas Cautions.................... 180, 401Exhaust System.................... 180, 362, 371Exterior Lighting...................................... 44Exterior Lights................................ 44, 182
F
FiltersAir Cleaner
....................................... 349Air Conditioning........................... 64, 352Engine Fuel.............................. 354, 407Engine Oil........................ 349, 407, 410Engine Oil Disposal............................ 349FlashersTurn Signals....................... 47, 117, 182Flash-To-Pass......................................... 46Flat Tire Stowage.................................. 318Fluid Capacities.................................... 405Fluid Leaks.......................................... 182Fluid Level ChecksBrake............................................. 367Power Steering.................................. 229Fluids And Lubricants..................... 407, 410Fog Lights..................................... 47, 303Fold Flat Load Floor................................. 76Fold-Flat Seats....................................... 30Forward Collision Warning....................... 129Four Wheel Drive.................................. 218
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