fuel Ram 5500 Chassis Cab 2015 Workshop Manual

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light (MIL).” It
will also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.
CAUTION!
•Prolonged driving with the MIL on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability.
The vehicle must be serviced before any emissions
tests can be performed.
• If the MIL is flashing, while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Loose Fuel Filler Cap Message
If the vehicle diagnostic system determines
that the fuel filler cap is loose, improperly
installed, or damaged, a loose gascap indicator
will display in the EVIC/DID telltale display
area. Refer to “Electronic Vehicle Information Center
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MAINTAINING YOUR VEHICLE 489

(EVIC)” or “Driver Information Display (DID)” in “Un-
derstanding Your Instrument Panel” for further informa-
tion. Tighten the fuel filler cap properly and press the
SELECT button to turn off the message. If the problem
continues, the message will appear the next time the
vehicle is started.
A loose, improperly installed, or damaged fuel filler cap
may also turn on the Malfunction Indicator Light (MIL).
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.For states that require an Inspection and Mainte-
nance (I/M), this check verifies the “Malfunction
Indicator Light (MIL)” is functioning and is not
on when the engine is running, and that the OBD II
system is ready for testing. Normally, the OBD II system will be ready. The OBD II
system may
notbe ready if your vehicle was recently
serviced, recently had a dead battery or a battery replace-
ment. If the OBD II system should be determined not
ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition actuated test, which
you can use prior to going to the test station. To check if
your vehicle’s OBD II system is ready, you must do the
following:
1. Cycle the ignition switch to the ON position, but do not crank or start the engine.
NOTE: If you crank or start the engine, you will have to
start this test over.
2. As soon as you cycle the ignition switch to the ON position, you will see the Malfunction Indicator Light
(MIL) symbol come on as part of a normal bulb check.
490 MAINTAINING YOUR VEHICLE

CAUTION!(Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage your engine,
transmission, power steering or air conditioning.
Such damage is not covered by the New Vehicle
Limited Warranty. If a flush is needed because of
component malfunction, use only the specified
fluid for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals, such as every fuel stop. The best time to check the engine oil level is about five
minutes after a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always
maintain the oil level within the SAFE zone on the
dipstick. Adding one quart of oil when the reading is at
the bottom of the SAFE zone will result in a reading at the
top of the safe zone on these engines.
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.7
MAINTAINING YOUR VEHICLE 493

CAUTION!
Do not use chemical flushes in your engine oil as the
chemicals can damage your engine. Such damage is
not covered by the New Vehicle Limited Warranty.
Engine Oil Viscosity — 5.7L Engine
MOPAR® SAE 5W-20 engine oil or equivalent Pennzoil®
or Shell Helix® is recommended for all operating tem-
peratures. This engine oil improves low temperature
starting and vehicle fuel economy.
For information on engine oil filler cap location, refer to
“Engine Compartment” in “Maintaining Your Vehicle”
for further information.
Lubricants which do not have both the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.NOTE:
For trucks with a 5.7L engine operating under a
gross combined weight rating of 14,000 lbs (6 350 kg) or
greater, MOPAR® SAE 5W-30 engine oil or equivalent
Pennzoil® or Shell Helix® is recommended for all oper-
ating temperatures.
Engine Oil Viscosity — 6.4L Engine
Use Pennzoil Ultra™ 0W–40 engine or equivalent
MOPAR® oil meeting the Chrysler Material Standard
MS-12633 for use in all operating temperatures.
The engine oil filler cap also shows the recommended
engine oil viscosity for your engine. For information on
engine oil filler cap location, refer to the “Engine Com-
partment” in this section.
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MAINTAINING YOUR VEHICLE 495

CAUTION!
•The catalytic converter requires the use of un-
leaded fuel only. Leaded gasoline will destroy the
effectiveness of the catalyst as an emissions control
device and may seriously reduce engine perfor-
mance and cause serious damage to the engine.
• Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition.
In the event of engine malfunction, particularly
involving engine misfire or other apparent loss of
performance, have your vehicle serviced promptly.
Continued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle. Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
NOTE:
Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune-up to manufacturer’s specifica-
tions, should be obtained immediately.
512 MAINTAINING YOUR VEHICLE

Cavity Cartridge Fuse Micro FuseDescription
F06 40 Amp Green Antilock Brakes/Electronic Stability
Control Pump
F07 40 Amp Green Starter Solenoid
F08 20 Amp Blue
(1500 LD/Cummins Diesel) Emissions Diesel – If Equipped
F09 40 Amp Green
(Special Services Vehicle &
Cummins Diesel) 30 Amp Pink
(1500 LD Diesel) Diesel Fuel Heater – If Equipped
F10 40 Amp Green Body Controller / Exterior Lighting #2
F10 50 Amp Red Body Controller / Exterior Lighting #2 –
If Equipped with Stop/Start
F11 30 Amp Pink Integrated Trailer Brake Module –
If Equipped
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MAINTAINING YOUR VEHICLE 537

Cavity Cartridge Fuse Micro FuseDescription
F25 30 Amp Pink Front Wiper
F26 30 Amp Pink Antilock Brakes/Stability Control Module/
Valves
F28 20 Amp Blue Trailer Tow Backup Lights – If Equipped
F29 20 Amp Blue Trailer Tow Parking Lights – If Equipped
F30 30 Amp Pink Trailer Tow Receptacle
F31 30 Amp Pink
(1500 LD Diesel) Urea Heater Control – If Equipped
F32 30 Amp Pink Drive Train Control Module – If Equipped
F33 20 Amp Blue Special Services Vehicle Only
F34 30 Amp Pink Vehicle System Interface Module #2 –
If Equipped
F35 30 Amp Pink Sunroof – If Equipped
F36 30 Amp Pink Rear Defroster– If Equipped
F37 30 Amp Pink Cummins Diesel Fuel Heater #2 If Equipped
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MAINTAINING YOUR VEHICLE 539

Cavity Cartridge Fuse Micro FuseDescription
F57 20 Amp YellowTransmission
F58 20 Amp YellowSpare Fuse
F59 10 Amp RedSCR Relay – If Equipped
F60 15 Amp BlueUnderhood Lamp
F61 10 Amp Red (1500
LD Diesel & Cum- mins Diesel) PM Sensor – If Equipped
F62 10 Amp RedAir Conditioning Clutch
F63 20 Amp YellowIgnition Coils (Gas), Urea Heater
(Cummins Diesel)
F64 25 Amp ClearFuel Injectors / Powertrain
F65 10 Amp RedUSB interface
F66 10 Amp Red Sunroof / Passenger Window Switches /
Rain Sensor
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MAINTAINING YOUR VEHICLE 541

Cavity Cartridge Fuse Micro FuseDescription
F67 10 Amp Red CD / DVD / Bluetooth Hands-free Module –
If Equipped
F69 15 Amp BlueMod SCR 12V (Cummins Diesel) – If
Equipped
F70 30 Amp GreenFuel Pump Motor
F71 25 Amp ClearAmplifier
F72 10 Amp Red Voltage Stabilizer Modules – If Equipped
F73 20 Amp YellowFuel Transfer Pump (HD Only) – If
Equipped
F74 20 Amp Yellow
(Gas Engine &
1500 LD Diesel)
10 Amp Red (Cum-
mins Diesel Engine) Brake Vacuum Pump Gas/Diesel – If
Equipped
F75 10 Amp RedCoolant Temperature Valve Actuator
F76 10 Amp Red Antilock Brakes/Electronic Stability Control
542 MAINTAINING YOUR VEHICLE

FLUID CAPACITIES
U.S.Metric
Fuel (Approximate)
Standard Rear Tank 52 Gallons197 Liters
Optional Midship Tank 22 Gallons83 Liters
Engine Oil With Filter
5.7L Engine (SAE 5W-20, API Certified) 7 Quarts6.6 Liters
6.4L Engine (SAE 0W-40, Synthetic API Certified) 7 Quarts6.6 Liters
Cooling System
5.7L Engine (MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile
Formula). 18.3 Quarts
17.3 Liters
6.4L Engine (MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile
Formula). 16.6 Quarts
15.7 Liters
554 MAINTAINING YOUR VEHICLE