belt Ram 5500 Chassis Cab 2015 Repair Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2015, Model line: 5500 Chassis Cab, Model: Ram 5500 Chassis Cab 2015Pages: 599, PDF Size: 4.51 MB
Page 502 of 599

Engine Air Cleaner Filter Installation
NOTE:Inspect and clean the housing if dirt or debris is
present before replacing the air filter element.
1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface
facing downward.
2. Install the air cleaner cover onto the housing assembly locating tabs.
3. Latch the spring clips and lock the air cleaner cover to the housing assembly.
Accessory Drive Belt Inspection
WARNING!
•Do not attempt to inspect an accessory drive belt
with vehicle running.
(Continued)
WARNING! (Continued)
•When working near the radiator cooling fan, dis-
connect the fan motor lead. The fan is temperature
controlled and can start at any time regardless of
ignition switch position. You could be injured by
the moving fan blades.
• You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
When inspecting accessory drive belts, small cracks that
run across ribbed surface of belt from rib to rib, are
considered normal. These are not a reason to replace belt.
However, cracks running along a rib (not across) are not
500 MAINTAINING YOUR VEHICLE
Page 503 of 599

normal. Any belt with cracks running along a rib must be
replaced. Also have the belt replaced if it has excessive
wear, frayed cords or severe glazing.
Conditions that would require replacement:
•Rib chunking (one or more ribs has separated from belt
body) •
Rib or belt wear
• Longitudinal belt cracking (cracks between two ribs)
• Belt slips
• “Groove jumping (belt does not maintain correct
position on pulley)
• Belt broken (note: identify and correct problem before
new belt is installed)
• Noise (objectionable squeal, squeak, or rumble is
heard or felt while drive belt is in operation)
Some conditions can be caused by a faulty component
such as a belt pulley. Belt pulleys should be carefully
inspected for damage and proper alignment.
Belt replacement on some models requires the use of
special tools, we recommend having your vehicle ser-
viced at an authorized dealer.
Accessory Belt (Serpentine Belt)
7
MAINTAINING YOUR VEHICLE 501
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CAUTION!
•It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked positive
(+) and negative (-) and are identified on the
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
• If a “fast charger” is used while the battery is in the
vehicle, disconnect both vehicle battery cables be-
fore connecting the charger to the battery. Do not
use a “fast charger” to provide starting voltage.
Air Conditioner Maintenance
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the
start of each warm season. This service should include cleaning of the condenser fins and a performance test.
Drive belt tension should also be checked at this time.
WARNING!
•
Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause the
system to fail, requiring costly repairs. Refer to
Warranty Information Book, located on the DVD,
for further warranty information.
• The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced technician.
7
MAINTAINING YOUR VEHICLE 503
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1. Clean with a wet soft rag. A mild soap solution may beused, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
2. Dry with a soft cloth.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the car to
wash them. Dry with a soft cloth.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
WARNING!
A frayed or torn belt could rip apart in a collision and
leave you with no protection. Inspect the belt system
periodically, checking for cuts, frays, or loose parts.
Damaged parts must be replaced immediately. Do
not disassemble or modify the system. Seat belt
assemblies must be replaced after a collision if they
have been damaged (i.e., bent retractor, torn web-
bing, etc.).
534 MAINTAINING YOUR VEHICLE
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Auto Down Power Windows..................44
Automatic Door Locks ......................37
Automatic Headlights ..................... .151
Automatic High Beams .....................153
Automatic Temperature Control (ATC) ..........301
Automatic Transmission ....................524
Adding Fluid ......................... .527
Fluid and Filter Changes ..................528
Fluid Level Check ...................... .526
Fluid Type ........................... .524
Shifting ............................. .336
Special Additives ...................... .525
Axle Fluid ............................. .523
Axle Lubrication ......................... .523
Battery ................................ .502
Keyless Transmitter Replacement (RKE) ........27
Belts, Seat ...............................110
Body Builders Guide ........................6 Body Mechanism Lubrication
.................505
B-Pillar Location ......................... .389
Brake Control System, Electronic ..............371
Brake Fluid ............................ .521
Brake System ........................... .370
Anti-Lock (ABS) ....................... .371
Fluid Check .......................... .521
Master Cylinder ....................... .521
Parking ............................. .367
Warning Light ........................ .203
Brake/Transmission Interlock .................336
Bulb Replacement ........................ .547
Bulbs, Light .............................112
Cab Top Clearance Lights ...................552
Capacities, Antifreeze (Engine Coolant) ..........554
Capacities, Fluid ......................... .554
Caps, Filler Oil (Engine) .......................... .495
10
INDEX 579
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Power Steering........................ .366
Radiator (Coolant Pressure) ................517
Carbon Monoxide Warning ..................109
Cargo Light ............................ .160
Car Washes ............................ .529
Cellular Phone .......................... .281
Center High Mounted Stop Light ..............550
Center Seat Storage Compartment .............189
Certification Label ........................ .427
Chart, Tire Sizing ........................ .383
Check Engine Light (Malfunction Indicator Light) . .201
Checking Your Vehicle For Safety ..............108
Checks, Safety .......................... .108
Child Restraint ............................75
Child Restraints Booster Seats ...........................79
Child Restraints .........................75
Child Seat Installation .....................93
How To Stow An Unused ALR Seat Belt ........91Infants And Child Restraints
................77
Install A LATCH-compatible Child Restraint .....90
Installing Child Restraints Using The Vehicle
Seat Belt ..............................92
Locating The LATCH Anchorages ............87
Lower Anchors And Tethers For Children .......82
Older Children And Child Restraints ..........78
Seating Positions ........................81
Cigar Lighter ........................... .182
Clean Air Gasoline ....................... .422
Cleaning Wheels .............................. .531
Climate Control ......................... .283
Automatic ........................... .293
Cold Weather Operation ....................331
Compact Disc (CD) Maintenance ..............280
Compact Spare Tire ....................... .401
Console, Overhead ....................... .174
Contract, Service ......................... .571
580 INDEX
Page 588 of 599

Passive Entry...........................39
Passive Entry Programming .................39
Unlock Liftgate ........................ .269
Keyless Entry System .......................23
Key, Replacement ..........................18
Keys ...................................11
Key, Sentry (Immobilizer) ....................17
Lane Change and Turn Signals ................160
Lane Change Assist ....................... .161
Lap/Shoulder Belts .........................50
Latches ................................112
Lead Free Gasoline ....................... .421
Leaks, Fluid .............................112
Life of Tires ............................ .404
Light Bulbs ..............................112
Lights .................................112
Airbag ................................71
Alarm .............................. .206Anti-Lock
............................ .201
Anti-Lock Warning ..................... .372
Automatic Headlights ....................151
Brake Assist Warning ....................379
Brake Warning ........................ .203
Bulb Replacement ...................... .546
Cap Top Clearance ..................... .552
Cargo .............................. .160
Center Mounted Stop ....................550
Check Engine (Malfunction Indicator) .........201
Courtesy/Reading ..................... .158
Daytime Running ...................... .152
Electronic Stability Program (ESP) Indicator .....379
Exterior ..............................112
Fog ................................ .155
Four-Wheel Drive Indicator ................355
Hazard Warning Flasher ..................460
Headlights ........................... .151
High Beam ........................... .162
586 INDEX
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High Beam Indicator.....................205
High Beam/Low Beam Select ...............162
Illuminated Entry ........................22
Instrument Cluster ..................... .201
Interior ............................. .157
Oil Pressure .......................... .206
Passing ............................. .161
Seat Belt Reminder ..................... .205
Security Alarm ........................ .206
Service .............................. .546
Tire Pressure Monitoring (TPMS) ............207
Traction Control ....................... .379
Transfer Case ......................... .355
Turn Signal ............................112
Warning (Instrument Cluster Description) ......201
Limited-Slip Differential ....................361
Loading Vehicle ......................... .427
Tires ............................... .389
Locks ..................................34 Automatic Door
.........................37
Child Protection .........................38
Door .................................34
Power Door ............................36
Low Tire Pressure System ...................411
Lubrication, Body ........................ .505
Lug Nuts .............................. .461
Maintenance Free Battery ....................502
Maintenance Procedures ....................492
Maintenance Schedule ..................... .560
Malfunction Indicator Light (Check Engine) .......490
Manual, Service ......................... .574
Manual Transmission Fluid Level Check ...................... .524
Memory Seat ........................... .143
Methanol .............................. .422
Mirrors ................................117
Electric Powered ....................... .126
10
INDEX 587
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Parking Brake........................... .367
Passing Light ........................... .161
Passive Entry .............................39
Pedals, Adjustable ........................ .167
Personal Settings ......................... .231
Pets .................................. .106
Pets, Transporting ........................ .106
Placard, Tire and Loading Information ..........390
Power Distribution Center (Fuses) ................536
Door Locks ............................36
Mirrors ............................. .126
Outlet (Auxiliary Electrical Outlet) ...........176
Seats ............................... .131
Sliding Rear Window ....................194
Steering ............................. .365
Take-Off Adapter ...................... .348
Take-Off Operation ..................... .348
Windows ..............................43 Power Steering Fluid
...................... .558
Pregnant Women and Seat Belts ................60
Programmable Electronic Features .............231
Programming Transmitters (Remote Keyless Entry) . .23
PTO (Power Take-Off) ..................... .348
Radial Ply Tires ......................... .398
Radiator Cap (Coolant Pressure Cap) ...........514
Radio Operation ......................... .281
Radio (Sound Systems) .....................278
Rain Sensitive Wiper System .................164
Rear Axle (Differential) .....................523
Rear Window Features .....................193
Rear Window, Sliding ..................... .194
Reclining Rear Seats ...................... .138
Recorder, Event Data .......................74
Recreational Towing ...................... .451
Shifting into Transfer Case Neutral (N) ........454
Shifting out of Transfer Case Neutral (N) ......456
10
INDEX 589
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Reformulated Gasoline.....................422
Refrigerant ............................. .504
Reminder, Seat Belt .........................49
Remote Control Starting System .........................31
Remote Keyless Entry (RKE) ..................23
FCC General Information ..................30
Programming Additional Key Fobs ...........19
Programming Additional Transmitters .........19
Remote Sound System (Radio) Controls .........279
Remote Starting Uconnect® Customer Programmable Features . . .272
Uconnect® Settings ..................... .272
Remote Starting System ......................31
Replacement Keys .........................18
Replacement Parts ........................ .491
Replacement Tires ........................ .405
Reporting Safety Defects ....................573
Restraint, Head .......................... .139Restraints, Child
...........................75
Restraints, Occupant ........................47
Rotation, Tires .......................... .409
Safety Checks Inside Vehicle ..................110
Safety Checks Outside Vehicle ................112
Safety Defects, Reporting ....................573
Safety, Exhaust Gas ....................... .109
Safety Information, Tire .....................382
Safety Tips ............................. .108
Schedule, Maintenance .....................560
Seat Belt Lap/Shoulder Belt Operation ................53
Lap/Shoulder Belts .......................50
Lap/Shoulder Belt Untwisting ...............58
Pregnant Women ........................60
Seat Belt Extender .......................59
Seat Belt Reminder .......................49
Seat Belt System .........................47
590 INDEX