brake Ram 5500 Chassis Cab 2016 Diesel Supplement

WARNING!(Continued)
•Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in an accident.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Transfer Case — If Equipped
Drain And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Selection of Lubricant
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fluid specifications.
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Manual Transmission — If Equipped
Selection of Lubricant
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fluid specifications.
Fluid Level Check
The fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/2 in
(12 mm) below the bottom of the filler hole while the
298 MAINTAINING YOUR VEHICLE

of special dyes for diagnosing fluid leaks. Avoid using
transmission sealers as they may adversely affect seals.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check
It is best to check the fluid level when the transmission is
at normal operating temperature (170-180°F / 77-82°C for
68RFE transmission, or 158-176°F / 70-80°C for AS69RC
transmission). This normally occurs after at least 15 miles
(25 km) of driving. At normal operating temperature the
fluid cannot be held comfortably between the fingertips.
You can read the transmission sump temperature in theEVIC/DID screen (refer to “Electronic Vehicle Informa-
tion Center [EVIC]” or “Driver Information Display
[DID]” for further information).
Use the following procedure to check the transmission
fluid level properly:
1. Monitor the transmission temperature using the
EVIC/DID screen, and operate the vehicle as required
to reach the normal operating temperature. If the
transmission is not functioning properly, or the vehicle
cannot be driven, see the NOTE and CAUTION below
about checking the fluid level at colder temperatures.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60 seconds, and leave the engine running for the rest of
this procedure.
4. Fully apply the parking brake and press the brake pedal.
300 MAINTAINING YOUR VEHICLE

NOTE:If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at 60-70°F / 16-21°C for 68RFE transmis-
sion, or 68-86°F / 20-30°C for AS69RC transmission. Only
use the COLD region of the dipstick as a rough reference
when setting the fluid level after a transmission service
or fluid change. Re-check the fluid level, and adjust as
required, once the transmission reaches normal operating
temperature.
CAUTION!
If the fluid temperature is below 50°F (10°C) it may
not register on the dipstick. Do not add fluid until
the temperature is elevated enough to produce an
accurate reading. Run the engine at idle, in PARK, to
warm the fluid. 8. Reinsert the dipstick. Check for leaks. Release the
parking brake.
NOTE: To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
sure that the dipstick cap is properly reseated. It is
normal for the dipstick cap to spring back slightly from
its fully seated position, as long as its seal remains
engaged in the dipstick tube.
Fluid And Filter Changes
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
In addition, change the fluid and filter(s) if the fluid
becomes contaminated (with water, etc.), or if the trans-
mission is disassembled for any reason.
302 MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULE — DIESEL ENGINE
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accuracy
of the oil level reading. Add oil only when the level is at
or below the ADD or MIN mark.
Once A Month
• Inspect the batteries, and clean and tighten the termi-
nals as required. •
Check the fluid levels of the coolant reservoir, brake
master cylinder, and automatic transmission (if
equipped), and add as needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect engine air filter.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
Oil Change Indicator System — Cummins Diesel
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it is
time to change your engine oil by displaying the words
314 MAINTENANCE SCHEDULE

Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Lubricate front drive shaft fitting
(4x4). XXXXXXXXXXXXXXXXX X XX
Lubricate outer tie rod ends. X X X X X X X X X X X X X X X X X X X X
Inspect engine air filter, replace if
necessary. **** XXXXXXXX X X
Inspect the front suspension, tie
rod ends and boot seals for
cracks or leaks and all parts for
damage, wear, improper loose-
ness or end play; replace if nec-
essary. XXXXXXXX X X
Inspect the brake linings. XXXXX X
Inspect and adjust parking brake. XXXXX X
318 MAINTENANCE SCHEDULE

Adding Engine Coolant (Antifreeze)............106
Adding Fuel ..............................80
Air Cleaner, Engine (Engine Air Cleaner Filter) .....94
Antifreeze (Engine Coolant) ..................105
Capacities .............................113
Disposal ............................. .108
Automatic Transmission Fluid Type ............................118
Axle Fluid ..............................118
Battery ................................ .103
Brake Fluid ..............................118
Brake System ............................110
Fluid Check ...........................110
Master Cylinder ........................110
Capacities, Antifreeze (Engine Coolant) ..........113
Capacities, Fluid ..........................113 Caps, Filler
Oil (Engine) ............................93
Radiator (Coolant Pressure) ................108
Charge Air Cooler .........................110
Coolant Pressure Cap (Radiator Cap) ...........108
Cooling System .......................... .104
Adding Coolant (Antifreeze) ...............106
Coolant Capacity .......................113
Coolant Level ......................... .104
Disposal Of Used Coolant .................108
Drain, Flush, And Refill ...................105
Points To Remember .....................109
Pressure Cap ......................... .108
Radiator Cap ......................... .108
Selection Of Coolant (Antifreeze) ........105 , 114
Diesel Fuel ...............................73
Diesel Fuel Requirements ....................73
Bulk Storage Of .........................83
326 INDEX - RAM 1500

Diesel Fuel System, Re-Priming...............101
Disposal Antifreeze (Engine Coolant) ................108
Draining Fuel/Water Separator Filter ............97
Electronic Vehicle Information Center (EVIC) ......25
Engine ..................................90
Air Cleaner ............................94
Block Heater ........................66,73
Break-In Recommendations .................13
Compartment ...........................90
Coolant (Antifreeze) .....................114
Identification ...........................90
Idling ................................70
Oil...............................92,114
Oil Filler Cap ...........................93
Filters Air Cleaner ............................94
Engine Fuel ............................97 Engine Oil
.........................94,114
Engine Oil Disposal ......................94
Fluid Capacities ..........................113
Fluid Level Checks Brake ................................110
Fluid, Brake .............................118
Fluids, Lubricants And Genuine Parts ...........114
Fuel ...................................73
Adding ...............................80
Diesel ............................73,114
Filter .................................97
Requirements ...........................73
Specifications ...........................74
Tank Capacity ..........................113
Fueling .................................80
Gauges Voltmeter ..............................68
8
INDEX - RAM 1500 327

Adding Engine Coolant (Antifreeze)............292
Adding Fuel ............................ .248
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .276
Air Filter .............................. .276
Antifreeze (Engine Coolant) ..................291
Capacities ........................... .308
Disposal ............................. .294
Automatic Transmission Adding Fluid ......................... .301
Fluid Level Check ...................... .300
Fluid Type ............................311
Shifting ............................. .222
Axle Fluid ..............................311
Battery ................................ .289
Blanket ...........................211,290
Emergency Starting ..................... .262
Brake System ........................... .296Fluid Check
.......................... .296
Master Cylinder ....................... .296
Brake/Transmission Interlock .................222
Capacities, Antifreeze (Engine Coolant) ..........308
Capacities, Fluid ......................... .308
Caps, Filler Oil (Engine) .......................... .274
Radiator (Coolant Pressure) ................294
Charge Air Cooler ........................ .296
Coolant Pressure Cap (Radiator Cap) ...........294
Cooling System .......................... .290
Adding Coolant (Antifreeze) ...............292
Coolant Capacity ...................... .308
Coolant Level ......................... .290
Disposal Of Used Coolant .................294
Drain, Flush, And Refill ...................291
Points To Remember .....................295
Pressure Cap ......................... .294
330 INDEX - RAM 2500 / 3500 / 4500 / 5500

Radiator Cap......................... .294
Selection Of Coolant (Antifreeze) ........291 , 309
Diesel Exhaust Brake ...................... .218
Diesel Fuel ............................. .243
Diesel Fuel Requirements ....................243
Bulk Storage Of ....................... .252
Diesel Fuel System, Re-Priming ...............286
Disposal Antifreeze (Engine Coolant) ................294
Draining Fuel/Water Separator Filter ...........280
Electronic Range Select (ERS) .................230
Electronic Speed Control (Cruise Control) ........144
Electronic Vehicle Information Center (EVIC) ......159
Emergency, In Case Of Jump Starting ......................... .262
Engine ................................ .269
Air Cleaner .......................... .276Block Heater
...................... .202 , 217
Break-In Recommendations ................141
Compartment ..................... .269 , 270
Coolant (Antifreeze) .....................309
Identification ..................... .269 , 270
Idling .............................. .212
Jump Starting ......................... .262
Oil............................. .271 , 309
Oil Filler Cap ......................... .274
Oil Synthetic ......................... .275
Runaway ............................ .242
Exhaust Brake ........................... .218
Exhaust System .......................... .304
Filters Engine Fuel .......................... .280
Engine Oil ....................... .276 , 309
Engine Oil Disposal .....................276
Fluid Capacities ......................... .308
8
INDEX - RAM 2500 / 3500 / 4500 / 5500 331

Fluid Level ChecksBrake ............................... .296
Manual Transmission ....................298
Transfer Case ......................... .298
Fluids, Lubricants And Genuine Parts ...........309
Fuel .................................. .243
Adding ......................... .248 , 251
Diesel ....................... .243 , 251 , 309
Filter ............................... .280
Requirements ......................... .243
Specifications ......................... .244
Tank Capacity ......................... .308
Fueling ............................... .248
Gauges Voltmeter ............................ .208
Gear Ranges ............................ .223
Idle Up Feature .......................... .212Information Center, Vehicle
..................159
Instrument Cluster ....................... .150
Intervention Regeneration Strategy .............164
Jump Starting ........................... .262
Keyless Enter-N-Go ....................... .197
Maintenance Procedures ....................271
Maintenance Schedule ..................... .314
Manual Transmission ..................... .234
Fluid Level Check ...................... .298
Shift Speeds .......................... .236
New Vehicle Break-In Period .................141
Noise Control Maintenance .......................... .303
Tampering Prohibited ....................304
332 INDEX - RAM 2500 / 3500 / 4500 / 5500