axle fluid Ram 5500 Chassis Cab 2016 Diesel Supplement

Chassis
ComponentFluid, Lubricant, or Genuine Part
Automatic Transmission Only use MOPAR ZF 8&9 Speed ATF Automatic Trans-
mission Fluid or equivalent. Failure to use the correct
fluid may affect the function or performance of your
transmission.
Transfer Case We recommend you use MOPAR BW44–44 Transfer
Case Fluid.
Front Axle – 1500 Four-Wheel Drive Models We recommend you use MOPAR GL-5 Synthetic Axle
Lubricant SAE 75W-85.
Rear Axle We recommend you use MOPAR Synthetic Gear Lubri-
cant SAE 75W-140 (MS-8985). Limited-Slip Rear Axles
require the addition of 5 oz. (148 ml) MOPAR Limited
Slip Additive (MS-10111).
Brake Master Cylinder We recommend you use MOPAR DOT 3 Brake Fluid,
SAE J1703 should be used. If DOT 3, SAE J1703 brake
fluid is not available, then DOT 4 is acceptable.
118 MAINTAINING YOUR VEHICLE

Maintenance Chart — Diesel Fuel Up To B5 Biodiesel
Mileage or time passed
(whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Completely fill the Diesel Exhaust Fluid tank. X X X X X X X X X X X X X X X
Inspect the CV/Universal joints. XX X X X
Inspect front suspension, tie rod ends, and re-
place if necessary. XXX X X X X
Inspect the front and rear axle fluid. If gear oil
leakage is suspected, check the fluid level. If us-
ing your vehicle for police, taxi, fleet, off-road or
frequent trailer towing change the axle fluid. XXX X X X X
Inspect the brake linings, parking brake function. X X X X X X X
122 MAINTENANCE SCHEDULE

ComponentFluid, Lubricant, or Genuine Part
Front and Rear Axle Fluid (2500/3500) We recommend you use Synthetic, GL-5 SAE 75W-85.
Limited slip additive is not required for Limited-Slip
Rear Axles.
Front and Rear Axle Fluid (4500/5500) We recommend you use Synthetic, GL-5 SAE 75W-90.
Limited slip additive is not required for Limited-Slip
Rear Axles.
Clutch Linkage We recommend you use MOPAR Multi-Purpose Grease,
NLGI Grade 2 E.P. or equivalent.
Manual Transmission (G-56) – If Equipped
We recommend you use MOPAR ATF+4 Automatic Trans-
mission Fluid or equivalent licensed ATF+4 product.
312 MAINTAINING YOUR VEHICLE

Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Inspect drive belt; replace as nec-
essary. XXXXXX
Inspect wheel bearings. X X X X X
Additional Maintenance
Replace engine fuel filter element. X X X X X X X X X X
Replace chassis mounted fuel
filter element. XXXXXXXX X X
Inspect the front and rear axle
surfaces. If gear oil leakage is
suspected, check the fluid level. If
using your vehicle for police, taxi,
fleet, off-road or frequent trailer
towing change the axle fluid. *
8
MAINTENANCE SCHEDULE 319

Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Flush and replace power steering
fluid. X
Flush and replace engine
coolant. *** X
Adjust valve lash clearance. X
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
* Inspect the front and rear axle surfaces every 20,000
miles (32,000 km). If gear oil leakage is suspected, checkthe fluid level. If using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing change the axle fluid
every 20,000 miles (32,000 km).
** Under no circumstances should oil change intervals
exceed 15,000 miles (24 000 km) or six months or 500
Hours, whichever comes first.
322 MAINTENANCE SCHEDULE

Adding Engine Coolant (Antifreeze)............106
Adding Fuel ..............................80
Air Cleaner, Engine (Engine Air Cleaner Filter) .....94
Antifreeze (Engine Coolant) ..................105
Capacities .............................113
Disposal ............................. .108
Automatic Transmission Fluid Type ............................118
Axle Fluid ..............................118
Battery ................................ .103
Brake Fluid ..............................118
Brake System ............................110
Fluid Check ...........................110
Master Cylinder ........................110
Capacities, Antifreeze (Engine Coolant) ..........113
Capacities, Fluid ..........................113 Caps, Filler
Oil (Engine) ............................93
Radiator (Coolant Pressure) ................108
Charge Air Cooler .........................110
Coolant Pressure Cap (Radiator Cap) ...........108
Cooling System .......................... .104
Adding Coolant (Antifreeze) ...............106
Coolant Capacity .......................113
Coolant Level ......................... .104
Disposal Of Used Coolant .................108
Drain, Flush, And Refill ...................105
Points To Remember .....................109
Pressure Cap ......................... .108
Radiator Cap ......................... .108
Selection Of Coolant (Antifreeze) ........105 , 114
Diesel Fuel ...............................73
Diesel Fuel Requirements ....................73
Bulk Storage Of .........................83
326 INDEX - RAM 1500

Adding Engine Coolant (Antifreeze)............292
Adding Fuel ............................ .248
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .276
Air Filter .............................. .276
Antifreeze (Engine Coolant) ..................291
Capacities ........................... .308
Disposal ............................. .294
Automatic Transmission Adding Fluid ......................... .301
Fluid Level Check ...................... .300
Fluid Type ............................311
Shifting ............................. .222
Axle Fluid ..............................311
Battery ................................ .289
Blanket ...........................211,290
Emergency Starting ..................... .262
Brake System ........................... .296Fluid Check
.......................... .296
Master Cylinder ....................... .296
Brake/Transmission Interlock .................222
Capacities, Antifreeze (Engine Coolant) ..........308
Capacities, Fluid ......................... .308
Caps, Filler Oil (Engine) .......................... .274
Radiator (Coolant Pressure) ................294
Charge Air Cooler ........................ .296
Coolant Pressure Cap (Radiator Cap) ...........294
Cooling System .......................... .290
Adding Coolant (Antifreeze) ...............292
Coolant Capacity ...................... .308
Coolant Level ......................... .290
Disposal Of Used Coolant .................294
Drain, Flush, And Refill ...................291
Points To Remember .....................295
Pressure Cap ......................... .294
330 INDEX - RAM 2500 / 3500 / 4500 / 5500