brake fluid Ram 5500 Chassis Cab 2017 Diesel Supplement
[x] Cancel search | Manufacturer: RAM, Model Year: 2017, Model line: 5500 Chassis Cab, Model: Ram 5500 Chassis Cab 2017Pages: 228, PDF Size: 1.35 MB
Page 36 of 228
2. Press and hold the brake pedal while pushing theENGINE START/STOP button once.
NOTE: A delay of the start of up to five seconds is possible
under very cold conditions. The Wait to Starttelltale will
be illuminated during the pre-heat process, When the
engine Wait To Start light goes off the engine will auto-
matically crank.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START the engine before you drain the water
from the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for further
information.
3. The system will automatically engage the starter to crank the engine. If the vehicle fails to start, the starter
will disengage automatically after 25 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, push the button again.
5. Check that the oil pressure warning light has turned off.
6. Release the parking brake.
Extreme Cold Weather
The engine block heater is a resistance heater installed in the
water jacket of the engine. It requires a 110–115 Volt AC
electrical outlet with a grounded, three-wire extension cord.
Its use is recommended for environments that routinely fall
below -10°F (-23°C). It should be used when the vehicle has
not been running overnight or longer periods and should be
plugged in two hours prior to start. Its use is required for
cold starts with temperatures under -20°F (-28°C).
NOTE: The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords are
available from your authorized MOPAR dealer.
• A 12 Volt heater built into the fuel filter housing aids in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A Diesel Pre-Heat system both improves engine starting
and reduces the amount of white smoke generated by a
warming engine.
Starting Fluids
The engine is equipped with a glow plug preheating
system. If the instructions in this manual are followed, the
engine should start in all conditions and no type of starting
fluid should be used.
34 STARTING AND OPERATING
Page 55 of 228
MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 3.0L DIESEL ......54
MAINTENANCE PROCEDURES .............55
▫ Engine Oil ............................55
▫ Engine Air Cleaner Filter ..................57
▫ Draining Fuel/Water Separator Filter .........60
▫ Underbody Mounted Fuel Filter Replacement ....61
▫ Priming If The Engine Has Run Out Of Fuel ....62
▫ Intervention Regeneration Strategy — Message
Process Flow ..........................64 ▫
Maintenance-Free Batteries ................64
▫ Cooling System ........................65
▫ Charge Air Cooler — Inter-Cooler ...........69
▫ Brake System ..........................69
FLUID CAPACITIES ......................71
FLUIDS, LUBRICANTS AND GENUINE PARTS . . .72
▫ Engine ...............................72
▫ Chassis ..............................75
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Page 56 of 228
ENGINE COMPARTMENT — 3.0L DIESEL
1 — Air Cleaner Filter5 — Battery
2 — Engine Oil Dipstick 6 — Power Distribution Center (PDC)
3 — Engine Oil Fill 7 — Washer Fluid Reservoir
4 — Brake Fluid Reservoir 8 — Engine Coolant
54 MAINTAINING YOUR VEHICLE
Page 71 of 228
Charge Air Cooler — Inter-Cooler
The charge air cooler is positioned in front of the radiator
and the air conditioner condenser. Air enters the engine
through the air cleaner and passes through the turbo-
charger, where it is pressurized. This pressurized air rap-
idly reaches high temperature. The air is then directed
through a hose to the charge air cooler and through another
hose to the intake manifold of the engine. This cooling
process enables more efficient burning of fuel resulting in
fewer emissions.
To guarantee optimum performance of the system, keep
the surfaces of the charge air cooler, condenser and radiator
clean and free of debris. Periodically check the hoses
leading to and from the charge air cooler for cracks or loose
clamps resulting in loss of pressure and reduced engine
performance.
Brake System
Brake Master Cylinder — Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immediately
if the “Brake System Warning Light” indicates system
failure.The brake master cylinder has a translucent plastic reser-
voir. On the outboard side of the reservoir, there is a
“MAX” mark and a “MIN” mark. The fluid level must be
kept within these two marks. Do not add fluid above the
full mark because leakage may occur at the cap.
With disc brakes, the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Refer to “Fluids, Lubricants, And Genuine Parts” in “Main-
taining Your Vehicle” for further information.
WARNING!
•
Use only manufacturer’s recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information.
Using the wrong type of brake fluid can severely
damage your brake system and/or impair its perfor-
mance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
(Continued)
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MAINTAINING YOUR VEHICLE 69
Page 72 of 228
WARNING!(Continued)
•To avoid contamination from foreign matter or mois-
ture, use only new brake fluid or fluid that has been
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a accident.
(Continued)
WARNING! (Continued)
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in an accident.
70 MAINTAINING YOUR VEHICLE
Page 77 of 228
Chassis
ComponentFluid, Lubricant, or Genuine Part
Automatic Transmission (3.0L Diesel,
8-Speed Transmission) Only use MOPAR ZF 8&9 Speed ATF Automatic Transmis-
sion Fluid or equivalent. Failure to use the correct fluid
may affect the function or performance of your transmis-
sion.
Transfer Case We recommend you use MOPAR BW44–44 Transfer Case
Fluid.
Front Axle – 1500 Four-Wheel Drive Models We recommend you use MOPAR GL-5 Synthetic Axle
Lubricant SAE 75W-85.
Rear Axle We recommend you use MOPAR Synthetic Gear Lubricant
SAE 75W-140 (MS-8985). Limited-Slip Rear Axles require
the addition of 5 oz. (148 ml) MOPAR Limited Slip Addi-
tive (MS-10111).
Brake Master Cylinder We recommend you use MOPAR DOT 3 Brake Fluid,
SAE J1703 should be used. If DOT 3, SAE J1703 brake fluid
is not available, then DOT 4 is acceptable.
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MAINTAINING YOUR VEHICLE 75
Page 80 of 228
MAINTENANCE SCHEDULE
Your vehicle is equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change
indicator message will illuminate. This means that service
is required for your vehicle. Operating conditions such as
frequent short-trips, trailer tow, extremely hot or cold
ambient temperatures will influence when the “Oil Change
Required” message is displayed. Severe Operating Condi-
tions can cause the change oil message to illuminate as
early as 3,500 miles (5,600 km) since last reset. Have your
vehicle serviced as soon as possible, within the next
500 miles (805 km).
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a
scheduled oil change is performed by someone other thanyour authorized dealer, the message can be reset by
referring to the steps described under “Instrument Cluster
Display” in “Understanding Your Instrument Panel” for
further information.
NOTE:
Under no circumstances should oil change inter-
vals exceed 10,000 miles (16,000 km) or twelve months,
whichever comes first.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual
wear or damage
• Check the fluid levels of the coolant reservoir, brake
master cylinder, and power steering, and fill as needed
• Check function of all interior and exterior lights
78 MAINTENANCE SCHEDULE
Page 81 of 228
Maintenance Chart — Diesel Fuel Up To B5
Biodiesel
Required Maintenance
Refer to the Maintenance Schedules on the following pages
for required maintenance.
At Every Oil Change Interval As Indicated By OilChange Indicator System:
•Change oil and filter.
• Completely fill the Diesel Exhaust Fluid tank.
• Drain water from fuel filter assembly.
• Rotate the tires. Rotate at the first sign of irregular
wear, even if it occurs before the oil indicator
system turns on.
• Inspect battery and clean and tighten terminals as
required.
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
•Inspect brake pads, shoes, rotors, drums, hoses and
park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or
off-road conditions.
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MAINTENANCE SCHEDULE 79
Page 82 of 228
Mileage or time passed (whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Completely fill the Diesel Exhaust Fluid tank. X X X X X X X X X X X X X X X
Inspect the CV/Universal joints. XX X X X
Inspect front suspension, tie rod ends, and replace
if necessary. XXX X X X X
Inspect the front and rear axle fluid. If gear oil leak-
age is suspected, check the fluid level. If using your
vehicle for police, taxi, fleet, off-road or frequent
trailer towing change the axle fluid. XX X X X
Inspect the brake linings, parking brake function. X X X X X X X
Inspect the transfer case fluid. XX X
Additional Maintenance
Replace cabin air filter X X X X X X X
Drain water from fuel filter assembly. X X X X X X X X X X
Replace fuel filter and drain water from the fuel filter
assembly. XX X X X
Replace engine air filter. XX X X X
80 MAINTENANCE SCHEDULE
Page 121 of 228
STARTING AND OPERATING
CONTENTS
STARTING PROCEDURES .................121
▫ Manual Transmission — If Equipped ........121
▫ Automatic Transmission — If Equipped ......121
▫ Keyless Enter-N-Go — If Equipped ..........122
▫ Extreme Cold Weather ...................125
▫ Normal Starting Procedure — Engine Manifold
Air Temperature Above 66° F (19° C) .........126
▫ Starting Procedure — Engine Manifold Air
Temperature 0°F To 66°F (–18°C to 19°C) ......126
▫ Starting Procedure — Engine Manifold Air
Temperature Below 0°F (-18°C) .............128
▫ Starting Fluids ........................ .129
NORMAL OPERATION — DIESEL ENGINE .....130
▫ Cold Weather Precautions .................131
▫ Engine Idling ........................ .133
▫ Stopping The Engine ....................134
▫ Idle Shutdown ........................ .135
▫ Programmable Maximum Vehicle Speed
(Chassis Cab Only) ..................... .136
▫ Operating Precautions ...................136
▫
Cooling System Tips — Automatic Transmission . .136
ENGINE BLOCK HEATER — IF EQUIPPED . . . .137
▫ Block Heater Usage .....................138
DIESEL EXHAUST BRAKE (ENGINE BRAKING) .138
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