brakes RAM CHASSIS CAB 2012 User Guide

GAIN Adjustment Buttons (+/-)
Pressing these buttons will adjust the brake control
power output to the trailer brakes in 0.5 increments. The
GAIN setting can be increased to a maximum of 10 or
decreased to a minimum of 0 (no trailer braking).
GAIN
The GAIN setting is used to set the trailer brake control
for the specific towing condition and should be changed
as towing conditions change. Changes to towing condi-
tions include trailer load, vehicle load, road conditions
and weather.
Adjusting GAIN
NOTE: This should only be performed in a traffic free
environment at speeds of approximately 20–25 mph
(30–40 km/h). 1. Make sure the trailer brakes are in good working
condition, functioning normally, and properly adjusted.
See your trailer dealer if necessary.
2. Hook up the trailer and make the electrical connec-
tions according to the trailer manufacturer ’s instructions.
3. When a trailer with electric/EOH brakes is plugged
in, the trailer connected message should appear in the
EVIC (if the connection is not recognized by the ITBM,
braking functions will not be available), the GAIN setting
will illuminate and the correct type of trailer must be
selected from the EVIC options.356 STARTING AND OPERATING

CAUTION!Connecting a trailer that is not compatible with the
ITBM system may result in reduced or complete loss
of trailer braking. There may be a increase in stop-
ping distance or trailer instability which could result
in damage to your vehicle, trailer, or other property.
WARNING!Connecting a trailer that is not compatible with the
ITBM system may result in reduced or complete loss
of trailer braking. There may be a increase in stop-
ping distance or trailer instability which could result
in personal injury. NOTE:
• An aftermarket controller may be available for use
with air trailer brake systems and other systems not
compatible with ITBM. To determine the type of
brakes on your trailer and the availability of control-
lers, check with your trailer manufacturer or dealer.
• Removal of the ITBM will cause errors and it may
cause damage to the electrical system and electronic
modules of the vehicle. See your authorized dealer if
an aftermarket module is to be installed.
Towing Requirements – Trailer Lights And Wiring
Whenever you pull a trailer, regardless of the trailer size,
stop lights and turn signals on the trailer are required for
motoring safety.
NOTE: Do not cut or splice wiring into the vehicle’s
wiring harness.
5 STARTING AND OPERATING 359

• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also.
• Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased
emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals. WARNING!Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service or immediately
if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
“MAX” dot and an “MIN” dot. The fluid level must be
kept within these two dots. Do not add fluid above the
MAX mark because leakage may occur at the cap.
7 MAINTAINING YOUR VEHICLE 423

With disc brakes the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Use only the manufacturer’s recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information. WARNING!• Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylin-
der reservoir.
(Continued)424 MAINTAINING YOUR VEHICLE

otherwise the cavity number of each fuse is stamped on
the inside cover that corresponds to the following chart. Cavity Cartridge
Fuse Mini
Fuse Description
J01 40 Amp
Green Trailer Tow
J02 30 Amp
Pink Electric Brake
J03 30 Amp
Pink Diesel Powertrain
Control Module – If
Equipped
J04 25 Amp
Natural Driver Door Node
J05 25 Amp
Natural Passenger Door Node
J06 40 Amp
Green Antilock Brakes
Pump/Stability
Control SystemTotally Integrated Power Module436 MAINTAINING YOUR VEHICLE

Cavity Cartridge
Fuse Mini
Fuse Description
J07 30 Amp
Pink Antilock Brakes
Valve/Stability Con-
trol System
J08 40 Amp
Green Power Seat
J10 30 Amp
Pink Sway Bar Module – If
Equipped
J11 30 Amp
Pink Transfer Case Module
J12 30 Amp
Pink Rear Defroster
J13 60 Amp
Yellow Main Ignition Off
Draw (IOD) Fuse
J14 20 Amp
Blue Trailer Tow Lamps/
Park Lamps
J15 40 Amp
Green Front Blower Cavity Cartridge
Fuse Mini
Fuse Description
J17 40 Amp
Green Starter Motor Sole-
noid
J18 20 Amp
Blue Powertrain Control
Module Transmission
Range
J19 60 Amp
Yellow Rad Fan Motor HI/
Rad Fan Motor Low
J20 30 Amp
Pink Front Wiper Ground/
Low/High
J21 20 Amp
Blue Washer Control
J22 25 Amp
Natural Sunroof Module
M1 15 Amp
Blue Stop Switch Lamp
M5 25 Amp
Natural 115V AC Inverter
7 MAINTAINING YOUR VEHICLE 437

Cavity Cartridge
Fuse Mini
Fuse Description
M33 10 Amp
Red Powertrain Control
Module
M34 10 Amp
Red Park Assist Module/
Climate Control Sys-
tem Module/IR
Sensor/Compass
Module
M35 15 Amp
Blue Left Front & Rear
Parklamps
M36 20 Amp
Yellow Power Outlet (Instru-
ment Panel or Center
Console) Cavity Cartridge
Fuse Mini
Fuse Description
M37 10 Amp
Red Antilock Brakes/
Stability Control Sys-
tem Module/
Stoplamp Switch
M38 25 Amp
Natural All Door Lock &Un-
lock
CAUTION!• When installing the totally integrated power mod-
ule cover, it is important to ensure the cover is
properly positioned and fully latched. Failure to
do so may allow water to get into the totally
integrated power module and possibly result in a
electrical system failure.
(Continued)440 MAINTAINING YOUR VEHICLE

24,000 Miles (39,000 km) or
18 Months Maintenance
Service Schedule ❏ Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
24,000 miles (39 000 km).
❏ Lube the front drive shaft fitting (4x4
only).
❏ Inspect the CV joints.
❏ Inspect exhaust system.
❏ Inspect the front and rear axle fluid,
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing. Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center 32,000 Miles (52,000 km) or 24 Months Maintenance Service
Schedule ❏ Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
32,000 miles (52 000 km).
❏ Replace the engine air cleaner filter.
❏ Replace the spark plugs.
❏ Lube the front drive shaft fitting (4x4 only).
❏ Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏ Inspect the transfer case fluid.
❏ Inspect the brake linings, replace if necessary.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
8 M
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64,000 Miles (104,000 km) or 48 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before 64,000 miles (104 000 km).
❏ Replace the engine air cleaner filter.
❏ Replace the spark plugs.
❏ Lube the front drive shaft fitting (4x4 only).
❏ Inspect the brake linings; replace if necessary.
❏ Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏ Change the automatic transmission fluid and filter(s) if using your vehicle for any of the following: police, taxi, fleet, snow plowing, or
frequent trailer towing.
❏ Change the transfer case fluid if using your vehicle for any of the following: police, taxi, fleet, or frequent trailer towing.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
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96,000 Miles (156,000 km) or 72 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before 96,000 miles (156 000 km).
❏ Replace the engine air cleaner filter.
❏ Replace the spark plugs.
❏ Inspect and replace PCV valve if necessary.
❏ Lube the front drive shaft fitting (4x4 only).
❏ Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏ Inspect the transfer case fluid.
❏ Inspect the brake linings, replace if necessary.
❏ Inspect the CV joints.
❏ Inspect exhaust system.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
8 M
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