engine RAM CHASSIS CAB 2020 Repair Manual

188STARTING AND OPERATING
Tip Start Feature
Do not press the accelerator. Place the ignition
switch briefly to the START position and release
it. The starter motor will continue to run and will
automatically disengage when the engine is
running.
Keyless Enter-N-Go — Ignition

Keyless Push Button Ignition

This feature allows the driver to operate the igni -
tion switch with the push of a button, as long as
the Remote Start/Keyless Enter-N-Go key fob is
in the passenger compartment.
Normal Starting
Using The ENGINE START/STOP Button

1. The transmission must be in PARK or NEUTRAL.

2. Press and hold the brake pedal while pushing the ENGINE START/STOP button
once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to start, the
starter will disengage automatically after 25
seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, remove
your foot from the brake pedal and push the
ENGINE START/STOP button again.
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or
pressing the accelerator pedal.
Under cold weather conditions, the engine
may not immediately crank if the "Wait to
Start" telltale is illuminated. This is normal
operation. For vehicles equipped with
Keyless Enter-N-Go, the vehicle will automat -
ically crank when the "Wait to Start" time has
elapsed. See the section "Starting Procedure
Engine Manifold Air Temperature 0°F to
66°F (18° C to 19°C)" for more information.
To Turn Off The Engine Using ENGINE START/
STOP Button

1. Place the gear selector in PARK, then push and release the ENGINE START/STOP
button.

2. The ignition will return to the OFF mode.
3. If the gear selector is not in PARK and the ENGINE START/STOP button is pushed
once, the instrument cluster will display a
“Vehicle Not In Park” message and the
engine will remain running. Never leave a
vehicle out of the PARK position, or it could
roll.

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STARTING AND OPERATING189
4. If the gear selector is in NEUTRAL, and the
vehicle speed below 5 mph (8 km/h),
pushing the ENGINE START/STOP button
once will turn the engine off. The ignition will
remain in the ACC mode.
5. If the vehicle speed is above 5 mph (8 km/ h), the ENGINE START/STOP button must be
held for two seconds (or three short pushes
in a row) to turn the engine off. The ignition
will remain in the ACC mode (NOT the OFF
mode) if the engine is turned off when the
transmission is not in PARK.
NOTE:
If the ignition is left in the ACC or ON/RUN
(engine not running) mode and the transmis -
sion is in PARK, the system will automatically
time out after 30 minutes of inactivity and the
ignition return to the OFF mode. ENGINE START/STOP Button Functions — With
Driver’s Foot OFF The Brake Pedal (In PARK Or
NEUTRAL Position)
The ENGINE START/STOP button operates
similar to an ignition switch. It has three posi
-
tions, OFF, ACC, RUN. To change the ignition
switch positions without starting the vehicle and
use the accessories follow these steps:

1. Starting with the ignition in the OFF posi -
tion:

2. Push the ENGINE START/STOP button once to change the ignition to the ACC position.
3. Push the ENGINE START/STOP button a second time to change the ignition to the
RUN position.
4. Push the ENGINE START/STOP button a third time to return the ignition to the OFF
position.Keyless Enter-N-Go Starting Procedure —
Engine Manifold Air Temperature 0°F To
66°F (–18°C to 19°C)
NOTE:
The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature. Refer to “Instrument
Cluster Display” in “Getting To Know Your
Instrument Panel” for further information.
When engine temperatures fall below 66°F
(19°C) the “Wait To Start” telltale will remain on
indicating the intake air heater system is active.
Follow the steps in the “Normal Starting” proce -
dure except:

1. Pushing the engine start button with the driver’s foot on the brake will move the
ignition from OFF or ACC to RUN, and will
illuminate the "Wait to Start" telltale. The
engine will not immediately crank, this is
normal operation.

2. The “Wait to Start" telltale will remain on for a period of time that varies depending on
the engine temperature.
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190STARTING AND OPERATING
3. While the "Wait to Start" telltale is on, the
instrument cluster will additionally display a
gauge or bar whose initial length represents
the full "Wait to Start" time period. Its length
will decrease until it disappears when the
"Wait to Start" time has elapsed.
4. After the engine “Wait to Start” telltale goes off, the engine will automatically crank. 5. After engine start-up, check to see that
there is oil pressure.
6. Release the parking brake and drive.
NOTE:
Engine idle speed will automatically increase
to 1,000 RPM and engage the Variable
Geometry Turbocharger at low coolant
temperatures to improve engine warm-up.
The engine will not automatically crank after
the engine "Wait to Start" telltale goes off if a
door or the hood is ajar.
If the engine stalls, or if the ignition switch is
left ON for more than two minutes after the
“Wait to Start” telltale goes out, reset the
intake air heater by turning the ignition
switch to the OFF position for at least 5
seconds and then back ON. Repeat steps 1
through 7 of “Keyless Enter-N-Go Starting
Procedure – Engine Manifold Air Tempera -
ture Below 66°F (19°C).”
Extreme Cold Weather
The Cummins Turbo Diesel engine is equipped
with several features designed to assist cold
weather starting and operation:
The engine block heater is a resistance
heater installed in the water jacket of the
engine just above and behind the oil filter. It
requires a 110–115 Volt AC electrical outlet
with a grounded, three-wire extension cord.
NOTE:
The engine block heater cord is a factory
installed option. If your vehicle is not equipped,
heater cords are available from your authorized
Mopar dealer.
A 12 Volt heater built into the fuel filter hous -
ings aid in preventing fuel gelling. It is
controlled by a built-in thermostat.
An intake air heater system both improves
engine starting and reduces the amount of
white smoke generated by a warming engine.
CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain the water from the fuel filters to avoid
engine damage. Refer to “Draining Fuel/
Water Separator Filter” in “Servicing And
Maintenance” for further information.
CAUTION!
Do not crank engine for more than 25
seconds at a time or starter motor damage
may result. Turn the ignition switch to the OFF
position and wait at least two minutes for the
starter to cool before repeating start
procedure.

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STARTING AND OPERATING191
Normal Starting Procedure — Engine
Manifold Air Temperature Above 66°F
(19°C)
Observe the instrument panel cluster lights
when starting the engine.

1. Always apply the parking brake.

2. Shift into PARK for an automatic transmis -
sion.
3. Place the ignition switch in the ON position and watch the instrument panel cluster
lights. 4. Place the ignition switch in the START posi
-
tion and crank the engine. Do not press the
accelerator during starting.
5. Check that the oil pressure warning light has turned off.
6. Release the parking brake.
Starting Procedure — Engine Manifold Air
Temperature 0°F To 66°F (–18°C to 19°C)
NOTE:
The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature. Refer to “Instrument
Cluster Display” in “Getting To Know Your
Instrument Panel” for further information.
When engine temperatures fall below 66°F
(19°C) the “Wait To Start” telltale will remain on
indicating the intake air heater system is active.
Follow the steps in the “Normal Starting” proce -
dure except:

1. The “Wait to Start” telltale will remain on for a period of time that varies depending
on the engine temperature.

2. While the “Wait to Start” telltale is on, the instrument cluster will additionally display a
gauge or bar whose initial length represents
the full “Wait to Start” time period. Its length
will decrease until it disappears when the
“Wait to Start” time has elapsed.
CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain the water from the fuel filters to avoid
engine damage. Refer to “Draining Fuel/
Water Separator Filter” in “Servicing And
Maintenance” for further information.
CAUTION!
Do not crank engine for more than 25
seconds at a time or starter motor damage
may result. Turn the ignition switch to the OFF
position and wait at least two minutes for the
starter to cool before repeating start
procedure.
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192STARTING AND OPERATING
3. After the “Wait to Start” telltale goes off,
place the ignition switch in the START posi -
tion. Do not press the accelerator during
starting.
4. After engine start-up, check that the oil pressure warning light has turned off.
5. Release the parking brake and drive. NOTE:
Engine idle speed will automatically increase
to 1,000 RPM and engage the Variable
Geometry Turbocharger at low coolant
temperatures to improve engine warm-up.
Automatic equipped vehicles with optional
Keyless Enter-N-Go – If the ENGINE START/
STOP button is pushed once while in park
with the ignition off and driver’s foot on the
brake pedal, the vehicle will automatically
crank and start after the “Wait to Start” time
has elapsed. If it is desired to abort the start
process before it completes, the driver’s foot
should be fully removed from the brake pedal
prior to pushing the start button again in
order for the ignition to move directly to off.
If the engine stalls, or if the ignition switch is
left ON for more than two minutes after the
“Wait To Start” telltale goes out, reset the
intake air heater by turning the ignition
switch to the OFF position for at least five
seconds and then back ON. Repeat steps 1
through 5 of “Starting Procedure – Engine
Manifold Air Temperature Below 66°F
(19°C).”
Starting Procedure — Engine Manifold Air
Temperature Below 0°F (-18°C)
In extremely cold weather below 0°F (-18°C) it
may be beneficial to cycle the intake air heater
twice before attempting to start the engine. This
can be accomplished by turning the ignition OFF
for at least five seconds and then back ON after
the “Wait to Start” telltale has turned off, but
before the engine is started. However, exces
-
sive cycling of the intake air heater will result in
damage to the heater elements or reduced
battery voltage.
NOTE:
If multiple pre-heat cycles are used before
starting, additional engine run time may be
required to maintain battery state of charge at
a satisfactory level.
CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain the water from the fuel filters to avoid
engine damage. Refer to “Draining Fuel/
Water Separator Filter” in “Servicing And
Maintenance” for further information.
CAUTION!
Do not crank engine for more than 25
seconds at a time or starter motor damage
may result. Turn the ignition switch to the OFF
position and wait at least two minutes for the
starter to cool before repeating start
procedure.

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STARTING AND OPERATING193

1. If the engine stalls after the initial start, the
ignition must be turned to the OFF position
for at least five seconds and then to the ON
position to recycle the intake air heater.

NOTE:
Excessive white smoke and poor engine perfor -
mance will result if intake air heater are not
recycled.
2. Heat generated by the intake air heater dissipates rapidly in a cold engine. If more
than two minutes pass between the time
the “Wait to Start” telltale turns off and the
engine is started, recycle the intake air
heater by turning the ignition switch to the
OFF position for at least five seconds and
then back ON.
3. If the vehicle is driven and vehicle speed exceeds 19 mph (31 km/h) before the
intake air heater post-heat (after start) cycle
is complete, the intake air heater will shut
off.
4. If the engine is cranked for more than 10 seconds, the post-heat cycle will turn off. NOTE:
Engine idle speed will automatically increase
to 1,000 RPM and engage the Variable
Geometry Turbocharger at low coolant
temperatures to improve engine warm-up.
When a diesel engine is allowed to run out of
fuel or the fuel gels at low temperatures, air
is pulled into the fuel system. If your engine
has run out of fuel, refer to “Priming If The
Engine Has Run Out Of Fuel” in “Servicing
And Maintenance” for further information.
If the engine stalls, or if the ignition switch is
left ON for more than two minutes after the
“Wait to Start” telltale goes out, reset the
intake air heater by turning the ignition
switch to the OFF position for at least five
seconds and then back ON. Repeat steps 1
through 5 of “Starting Procedure – Engine
Manifold Air Temperature Below 66°F
(19°C).”
Starting Fluids
The engine is equipped with an automatic elec
-
tric air preheating system. If the instructions in
this manual are followed, the engine should
start in all conditions.
WARNING!
Starting fluids or flammable liquids must
never be used in the Cummins diesel engine
(see Warning label). Never pour diesel fuel,
flammable liquid, starting fluids (ether) into
the air cleaner canister, air intake piping, or
turbocharger inlet in an attempt to start the
vehicle. This could result in a flash fire and
explosion causing serious personal injury and
engine damage.
5

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194STARTING AND OPERATING
NORMAL OPERATION — DIESEL ENGINE
Observe the following when the engine is oper -
ating.
All message center lights are off.
Malfunction Indicator Light (MIL) is off.
Engine oil pressure is above 10 psi (69 kPa)
at idle.
Voltmeter operation:
The voltmeter may show a gauge fluctuation at
various engine temperatures. This cycling oper -
ation is caused by the post-heat cycle of the
intake manifold heater system. The number of
cycles and the length of the cycling operation is
controlled by the engine control module.
Post-heat operation can run for several
minutes, and then the electrical system and
voltmeter needle will stabilize. The cycling action will cause temporary
dimming of the headlamps, interior lamps, and
also a noticeable reduction in blower motor
speed.
Cold Weather Precautions
Operation in ambient temperature below 32°F
(0°C) may require special considerations. The
following charts suggest these options:
WARNING!
Do not leave children or animals inside
parked vehicles in hot weather. Interior
heat build up may cause serious injury or
death.
When leaving the vehicle, always remove
the key fob and lock your vehicle.
Never leave children alone in a vehicle, or
with access to an unlocked vehicle.
Allowing children to be in a vehicle unat
-
tended is dangerous for a number of
reasons. A child or others could be seriously
or fatally injured. Children should be
warned not to touch the parking brake,
brake pedal or the gear selector. Do not
leave the key fob in or near the vehicle (or
in a location accessible to children), and do
not leave the ignition of a vehicle equipped
with Keyless Enter-N-Go in the ACC or ON/
RUN mode. A child could operate power
windows, other controls, or move the
vehicle.

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196STARTING AND OPERATING
NOTE:

Use of Climatized ULSD or Number 1 ULSD
Fuel results in a noticeable decrease in fuel
economy.
Climatized ULSD Fuel is a blend of Number 2
ULSD and Number 1 ULSD Fuels which
reduces the temperature at which wax crystals
form in fuel.
The fuel grade should be clearly marked on the
pump at the fuel station.
The engine requires the use of “ULSD Fuel”.
Use of incorrect fuel could result in engine and
exhaust system damage. Refer to “Fuel
Requirements” in “Technical Specifications”
for further information.
If climatized or diesel Number 1 ULSD fuel is
not available, and you are operating below
(20°F/-6°C), in sustained arctic conditions,
Mopar Premium Diesel Fuel Treatment (or
equivalent) is recommended to avoid gelling
(see Fuel Operating Range Chart).
Under some circumstances increased engine
noise may be audible in the seconds following
a cold start. This is most likely to occur when
using fuel that isnt blended for the ambient
temperature present. This may occur on an
unseasonably cold day or when a truck is fueled in a warmer climate and driven to a
colder climate. The noise can typically be
prevented by using Mopar Premium Diesel
Fuel Treatment as recommended (see Fuel
Operating Range Chart)..

Engine Oil Usage
Refer to “Dealer Service” in “Servicing And
Maintenance” for the correct engine oil
viscosity.

Winter Front Cover Usage
A winter front or cold weather cover is to be used in
ambient temperatures below 32°F (0°C), espe
-
cially during extended idle conditions. This cover is
equipped with four flaps for managing total grille
opening in varying ambient temperatures. If a
winter front or cold weather cover is to be used the
flaps should be left in the full open position to allow
air flow to the charge air cooler and automatic
transmission oil cooler. When ambient tempera -
tures drop below 0°F (-17°C) the four flaps need
to be closed. A suitable cold weather cover is avail -
able from your Mopar dealer.
Battery Blanket Usage
A battery loses 60% of its cranking power as the
battery temperature decreases to 0°F (-18°C). For
the same decrease in temperature, the engine
requires twice as much power to crank at the same RPM. The use of 120 Volts AC powered battery
blankets will greatly increase starting capability at
low temperatures. Suitable battery blankets are
available from an authorized Mopar dealer.

Engine Warm-Up
Avoid full throttle operation when the engine is
cold. When starting a cold engine, bring the
engine up to operating speed slowly to allow the
oil pressure to stabilize as the engine warms up.
NOTE:
High-speed, no-load running of a cold engine
can result in excessive white smoke and poor
engine performance. No-load engine speeds
should be kept under 1,000 RPM during the
warm-up period, especially in cold ambient
temperature conditions.
Your vehicle is equipped with an engine warm
up protection feature that may limit engine
performance after cold starting at low ambient
temperatures. The length of time engine speed
is limited is dependent upon engine coolant
temperature. Engine speed may be briefly
limited to 1,000 RPM after starting with coolant
temperature below freezing conditions, and
may be limited to 1,000 RPM for up to approxi
-
mately 2 minutes under more severe cold
conditions.

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STARTING AND OPERATING197
NOTE:
If ambient temperatures are low and the
coolant temperature is below 180°F (82°C),
the engine idle speed will slowly increase to
1,000 RPM after two minutes of idle, if the
following conditions are met:
Foot is off brake pedal and throttle pedal.
Automatic transmission is in PARK.
Vehicle speed is 0 mph (0 km/h).
Applying the throttle will cancel fast idle.
Operating the exhaust brake at idle will
greatly improve warm up rate and will help
keep the engine close to operating tempera -
ture during extended idle.
Engine Idling
Avoid prolonged idling, long periods of idling
may be harmful to your engine because
combustion chamber temperatures can drop so
low that the fuel may not burn completely.
Incomplete combustion allows carbon and
varnish to form on piston rings, engine valves,
and injector nozzles. Also, the unburned fuel
can enter the crankcase, diluting the oil and
causing rapid wear to the engine.
If the engine is allowed to idle or the truck is
driven on low engine speed drive cycles for
more than 2 hours, the system will automati -
cally enter an emissions operating mode that
will increase the engine idle speed to 900 RPM
(1,050 RPM for Chassis Cab). While in this
mode, which is designed to help maintain the
Diesel Particulate Filter, the engine idle speed
will return to normal when the brake pedal is
applied. A small change in engine tone or a
slight change in engine performance while
accelerating may also be noticeable at speeds
below 20 mph (32 kmh). This operating mode
may last for up to an hour of idle time, or around
20 minutes of driving time. Your truck may have been ordered with an
optional voltage monitoring idle up feature. If a
load is placed on the electrical system while the
truck is in park, this feature will attempt to
maintain normal system voltage by automati
-
cally increasing engine idle speed. You may
notice several consecutive increases in idle
speed, up to a maximum of 1,450 RPM, as the
system will attempt to utilize the smallest
increase in idle speed necessary to maintain
normal system voltage. The idle speed will
return to normal when either the electrical load
is removed, or when the brake pedal is applied.
NOTE:
For instrument cluster display messages
related to the vehicle's exhaust system, refer to
“Instrument Cluster Display” in “Getting To
Know Your Instrument Panel” for further infor -
mation.
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198STARTING AND OPERATING
Idle-Up Feature
The driver-controlled high idle speed feature will
help increase cylinder temperatures and
provide additional cab heat, however, excessive
idling may still cause the exhaust aftertreat -
ment system to not properly regenerate.
Extended periods of idle time should be
avoided.
The Idle-Up feature uses the Speed Control
switches to increase engine idle speed and
quickly warm the vehicle's interior.

1. With the transmission in PARK, the parking brake applied, and the engine running,
turn on the speed control, then push the
SET switch.

2. The engine RPM will go up to 1,100 RPM. To increase the RPM, push and hold the
ACCEL/RESUME switch and the idle speed
will increase to approximately 1,500 RPM.
To decrease the RPM, push and hold the
DECEL switch and the idle speed will
decrease to approximately 1,100 RPM.
3. To cancel the Idle–Up feature, either push the CANCEL switch, push the ON/OFF
switch, or press the brake pedal.
Noise
Diesel engines can create noises that may
seem as a concern. The nature of a diesel
engine is compression ignition where
compressed air and fuel are mixed and ignited.
Weather, Barometric Pressure, Altitude and
Temperature will affect how fuel is ignited in the
engine. Engine’s will sound different from day to
day or previous model years. Clicking, ticking, or
light knocking is normal and will change from
day to day, as the engine breaks in, and can
vary with changes in ambient temperature, this
is normal. Diesel equipped vehicles also have
an exhaust aftertreatment system to reduce
emissions utilizing a Diesel Particulate Filter
(DPF) and a Selective Reduction Catalyst (SCR).
The SCR reduces Nox using the Diesel Exhaust
Fluid (DEF) system. DEF is injected directly into
the SCR through an dosing module. This
process will create a clicking sound and at
times, will make noise even with the vehicle shut off. This is normal as the DEF dosing
module is purging DEF. Fuel pump noise may
increase during low speed/light load conditions
when ambient temperature is above 100°F
(38°C), and when fuel tank level is below 10%.
This is a normal condition of the fuel system and
controls strategy. If at any time the check
engine light is on, please visit an authorized
dealer.
Stopping The Engine
Idle the engine a few minutes before routine
shutdown. After full load operation, idle the
engine three to five minutes before shutting it
down. This idle period will allow the lubricating
oil and coolant to carry excess heat away from
the combustion chamber, bearings, internal
components, and turbocharger. This is espe
-
cially important for turbocharged, charge
air-cooled engines. Refer to the following chart
for proper engine shutdown:

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