fuel cap RAM CHASSIS CAB 2022 Owner's Manual
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354SERVICING AND MAINTENANCE
(Continued)
(Continued) Under normal operating conditions, the catalytic
converter will not require maintenance. However, it
is important to keep the engine properly tuned to
ensure proper catalyst operation and prevent
possible catalyst damage.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being
assessed against you.
In unusual situations involving grossly
malfunctioning engine operation, a scorching odor
may suggest severe and abnormal catalyst
overheating. If this occurs, stop the vehicle, turn off
the engine and allow it to cool. Service, including a
tune-up to manufacturer's specifications, should
be obtained immediately. To minimize the possibility of catalytic converter
damage:
Do not interrupt the ignition when the transmis
-
sion is in gear and the vehicle is in motion.
Do not try to start the vehicle by pushing or
towing the vehicle.
Do not idle the engine with any ignition compo -
nents disconnected or removed, such as when
diagnostic testing, or for prolonged periods
during very rough idle or malfunctioning oper -
ating conditions.
COOLING SYSTEM
WARNING!
Exhaust gases can injure or kill. They contain
carbon monoxide (CO), which is colorless and
odorless. Breathing it can make you uncon -
scious and can eventually poison you
Ú page 309.
A hot exhaust system can start a fire if you
park over materials that can burn. Such mate -
rials might be grass or leaves coming into
contact with your exhaust system. Do not park
or operate your vehicle in areas where your
exhaust system can contact anything that can
burn.
CAUTION!
The catalytic converter requires the use of
unleaded fuel only. Leaded gasoline will
destroy the effectiveness of the catalyst as an
emissions control device and may seriously
reduce engine performance and cause
serious damage to the engine.
Damage to the catalytic converter can result if
your vehicle is not kept in proper operating
condition. In the event of engine malfunction,
particularly involving engine misfire or other
apparent loss of performance, have your
vehicle serviced promptly. Continued opera -
tion of your vehicle with a severe malfunction
could cause the converter to overheat,
resulting in possible damage to the converter
and vehicle.
CAUTION!
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from your
radiator. If you see or hear steam coming from
under the hood, do not open the hood until the
radiator has had time to cool. Never open a
cooling system pressure cap when the radi -
ator or coolant bottle is hot.
Keep hands, tools, clothing, and jewelry away
from the radiator cooling fan when the hood is
raised. The fan starts automatically and may
start at any time, whether the engine is
running or not.
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SERVICING AND MAINTENANCE357
Checking Coolant Level — 6.4L Engine
The level of the coolant in the pressurized coolant
bottle should be between the “MIN” and “MAX”
range on the bottle when the engine is cold.
The radiator normally remains completely full, so
there is no need to remove the cap unless
checking for coolant freeze point or replacing
engine coolant (antifreeze). Advise your service
attendant of this. As long as the engine operating
temperature is satisfactory, the coolant bottle
need only be checked once a month. When
additional engine coolant is needed to maintain
the proper level, it should be added to the coolant
bottle. Do not overfill.
Cooling System Notes
NOTE:When the vehicle is stopped after a few miles/kilo -
meters of operation, you may observe vapor
coming from the front of the engine compartment.
This is normally a result of moisture from rain,
snow, or high humidity accumulating on the
radiator and being vaporized when the thermostat
opens, allowing hot engine coolant (antifreeze) to
enter the radiator.
If an examination of your engine compartment
shows no evidence of radiator or hose leaks, the
vehicle may be safely driven. The vapor will soon
dissipate.
Do not overfill the coolant expansion bottle.
Check the coolant freeze point in the radiator
and in the coolant expansion bottle. If engine
coolant (antifreeze) needs to be added, the
contents of the coolant expansion bottle must
also be protected against freezing.
If frequent engine coolant additions are
required, the cooling system should be pressure
tested for leaks.
Maintain engine coolant concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper corro -
sion protection of your engine which contains
aluminum components.
Make sure that the coolant expansion bottle
overflow hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning, keep
the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever neces -
sary, install ONLY the correct type thermostat.
Other designs may result in unsatisfactory
engine cooling performance, poor gas mileage,
and increased emissions.
CHARGE AIR COOLER — INTER-COOLER
The charge air cooler is positioned below the
radiator and the air conditioner condenser. Air
enters the engine through the air cleaner and
passes through the turbocharger, where it is
pressurized. This pressurized air rapidly reaches
high temperature. The air is then directed through
a hose to the charge air cooler and through
another hose to the intake manifold of the engine.
The air entering the engine has been cooled by
about 50° to 100°F (10° to 38°C). This cooling
process enables more efficient burning of fuel
resulting in fewer emissions.
To guarantee optimum performance of the system,
keep the surfaces of the charge air cooler,
condenser and radiator clean and free of debris.
Periodically check the hoses leading to and from
the charge air cooler for cracks or loose clamps
resulting in loss of pressure and reduced engine
performance.
8
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SERVICING AND MAINTENANCE369
F63 –20 Amp Yellow Ignition Coils / CAPS
F64 –25 Amp Clear Fuel Injectors
F65 ––Spare
F66 –10 Amp RedSunroof / USB Rear * / Inside Rearview Mirror / Passenger
Window SW
F67 –10 Amp Red
UCI Port / USB Front / Trailer Gateway Module (360 Camera) /
Tachograph
F68 –10 Amp Red AEB RACAM HTR *
F69 –15 Amp Blue SCR Mod 12 Volt *
F70 –30 Amp Green Fuel Pump Mtr/ Fuel Htr RLY
F71 –25 Amp Clear Amp / Act Noise Cnsl
F72 ––Spare
F73 –20 Amp Yellow Fuel Transfer Pump *
F74 –10 Amp Red Backup Alarm
F75 –10 Amp Red SCR RLY / ATMM*
F76 –10 Amp Red Electronic Stability Control (ESC) *
F77 –10 Amp Red DTCM / TCM / FAD MOD / STOM
F78 –15 Amp Blue ECM / PCM / IRCM / AUX PDC Relay Coil Feed / HRLS
F79 –15 Amp Blue ID / Clearance Lt
F80 –10 Amp Red Ovrdh Con / Assist / 911
F81 –20 Amp Yellow Trlr tow Rt turn/Stop
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
8
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SERVICING AND MAINTENANCE383
(Continued)
TIRES — GENERAL INFORMATION
Tire Pressure
Proper tire inflation pressure is essential to the
safe and satisfactory operation of your vehicle.
Four primary areas are affected by improper tire
pressure:
Safety
Fuel Economy
Tread Wear
Ride Comfort and Vehicle Stability
Safety Both underinflation and overinflation affect the
stability of the vehicle and can produce a feeling of
sluggish response or over responsiveness in the
steering.
NOTE:
Unequal tire pressures from side to side may
cause erratic and unpredictable steering
response.
Unequal tire pressure from side to side may
cause the vehicle to drift left or right.
Fuel Economy
Underinflated tires will increase tire rolling
resistance resulting in higher fuel consumption. Tread Wear
Improper cold tire inflation pressures can cause
abnormal wear patterns and reduced tread life,
resulting in the need for earlier tire replacement.
Ride Comfort And Vehicle Stability
Proper tire inflation contributes to a comfortable
ride. Overinflation produces a jarring and
uncomfortable ride.
Tire Inflation Pressures
The proper cold tire inflation pressure is listed on
the driver's side B-pillar or rear edge of the driver's
side door.
At least once a month:
Check and adjust tire pressure with a good
quality pocket-type pressure gauge. Do not
make a visual judgment when determining
proper inflation. Tires may look properly inflated
even when they are underinflated.
Inspect tires for signs of tire wear or visible
damage.
WARNING!
Improperly inflated tires are dangerous and
can cause collisions.
Underinflation increases tire flexing and can
result in overheating and tire failure.
Overinflation reduces a tire's ability to cushion
shock. Objects on the road and chuckholes
can cause damage that result in tire failure.
Overinflated or underinflated tires can affect
vehicle handling and can fail suddenly,
resulting in loss of vehicle control.
Unequal tire pressures can cause steering
problems. You could lose control of your
vehicle.
Unequal tire pressures from one side of the
vehicle to the other can cause the vehicle to
drift to the right or left.
Always drive with each tire inflated to the
recommended cold tire inflation pressure.
WARNING!
CAUTION!
After inspecting or adjusting the tire pressure,
always reinstall the valve stem cap. This will
prevent moisture and dirt from entering the
valve stem, which could damage the valve stem.
8
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TECHNICAL SPECIFICATIONS401
FUEL REQUIREMENTS – DIESEL ENGINE
Use good quality diesel fuel from a reputable
supplier in your vehicle. Federal law requires that
you must fuel this vehicle with Ultra Low Sulfur
Highway Diesel fuel (15 ppm Sulfur maximum) and
prohibits the use of Low Sulfur Highway Diesel fuel
(500 ppm Sulfur maximum) to avoid damage to the
emissions control system.
For most year-round service, Number 2 diesel fuel
meeting ASTM (formerly known as the American
Society for Testing and Materials) specification
D-975 Grade S15 will provide good performance. If
the vehicle is exposed to extreme cold (below 20°F
or -7°C), or is required to operate at
colder-than-normal conditions for prolonged
periods, use climatized Number 2 diesel fuel or
dilute the Number 2 diesel fuel with 50% Number
1 diesel fuel. This will provide better protection
from fuel gelling or wax-plugging of the fuel filters. Diesel fuel is seldom completely free of water. To
prevent fuel system trouble, drain the
accumulated water from the fuel/water separator
using the fuel/water separator drain provided on
both fuel filters. If you buy good quality fuel and
follow the cold weather advice above, fuel
conditioners should not be required in your vehicle.
If available in your area, a high cetane “premium”
diesel fuel may offer improved cold-starting and
warm-up performance.
FUEL SPECIFICATIONS
The Cummins® Turbo Diesel engine has been
developed to take advantage of the high energy
content and generally lower cost Number 2 Ultra
Low Sulfur diesel fuel or Number 2 Ultra Low Sulfur
climatized diesel fuels. Experience has shown that
it also operates on Number 1 Ultra Low Sulfur
diesel fuels or other fuels within specification.
NOTE:
If you accidentally fill the fuel tank with gasoline
on your diesel vehicle, Do not start the vehicle.
If you restart your vehicle you risk damaging the
engine and fuel system. Please call an autho-
rized dealer for service.
A maximum blend of 20% biodiesel meeting
ASTM specification D-7467 may be used with
your Cummins® diesel engine. (Models config
-
ured with B20 Capability.)
In addition, commercially available fuel addi -
tives are not necessary for the proper operation
of your Cummins® diesel engine. However, if
seasonably adjusted fuel is not available and
you are operating below 20°F (-6°C), Mopar®
Premium Diesel Fuel Treatment (or equivalent)
may be beneficial to avoid fuel gelling.
Number 1 Ultra Low Sulfur diesel fuel should
only be used where extended arctic conditions
(0°F or -18°C) exist.
BIODIESEL FUEL REQUIREMENTS
Chassis Cab Models Ordered With
B20 Option
Your vehicle has been validated and approved for
the use of biodiesel in blends up to 20% (B20)
provided that you comply with the requirements
outlined below. It is important that you understand
and comply with these requirements. Failure to
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain
conditions and hazardous or explosive when
mixed with diesel fuel.
CAUTION!
If the Water in Fuel Indicator Light remains on,
DO NOT START engine before you drain the water
from the fuel filter(s) to avoid engine damage
Ú page 347.
9
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402TECHNICAL SPECIFICATIONS
comply with Oil Change requirements for vehicles
operating on biodiesel blends up to B20 will result
in premature engine wear. Such wear is not
covered by the New Vehicle Limited Warranty.
Biodiesel is a fuel produced from renewable
resources typically derived from animal fat,
rapeseed oil (Rapeseed Methyl Ester (RME) base),
or soybean oil (Soy Methyl Ester (SME or SOME)
base). Biodiesel fuel has inherent limitations which
require that you understand and adhere to the
following requirements if you use blends of
biodiesel greater then 5% but not greater than
20% (B6-B20). There are no unique restrictions for
the use of B5. Use of blends greater than 20% is
not approved. Use of blends greater than 20% can
result in engine damage. Such damage is not
covered by the New Vehicle Limited Warranty.
Fuel Quality — Must Comply With ASTM
Standards
The quality of biodiesel fuel may vary widely. Only
fuel produced by a BQ9000 supplier to the
following specifications may be blended to meet
biodiesel blend (B6–B20) fuel meeting ASTM
specification D-7467:
Petrodiesel fuel meeting ASTM specification
D-975 and biodiesel fuel (B100) meeting ASTM
specification D-6751.
Fuel Oxidation Stability — Must Use Fuel
Within Six Months Of Manufacture
Biodiesel fuel has poor oxidation stability which
can result in long term storage problems. Fuel
produced to approved ASTM standards, if stored
properly, provides for protection against fuel
oxidation for up to six months.
Fuel Water Separation — Must Use
Mopar®/Cummins® Approved Fuel Filter
Elements
You must use Mopar®/Cummins® approved fuel
filter elements in both your engine mounted filter
and frame mounted filter.
Biodiesel fuel has a natural affinity to water and
water accelerates microbial growth. Your Mopar®/
Cummins® filtration system is designed to provide
adequate fuel water separation capabilities.
Biodiesel Fuel Properties — Low Ambient
Temperatures
Biodiesel fuel may gel or solidify at low ambient
temperatures, which may pose problems for both
storage and operation. Precautions can be
necessary at low ambient temperatures, such as
storing the fuel in a heated building or a heated
storage tank, or using cold temperature additives.
Fuel In Oil Dilution — Must Adhere To
Required Oil Change Interval
Fuel dilution of lubricating oil has been observed
with the use of biodiesel fuel. Fuel in oil must not
exceed 5%. To ensure this limit is met your oil
change interval must be maintained to the
following schedule:
Ram 3500/4500/5500 Chassis Cab —
12,500 Miles (20,000 km)*
(*unless otherwise notified with a oil service
message)
CAUTION!
Under no circumstances should oil change
intervals exceed 12,500 miles (20,000 km) if
operation occurs with greater than 5%
biodiesel blends. Oil change intervals should
not exceed six months in either case. Failure to
comply with these Oil Change requirements for
vehicles operating on biodiesel blends up to
B20 may result in premature engine wear.
Such wear is not covered by the New Vehicle
Limited Warranty.
B20 Biodiesel capable: The engine may suffer
severe damage if operated with concentra -
tions of Biodiesel higher than 20%.
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TECHNICAL SPECIFICATIONS403
FLUID CAPACITIES
6.4L GASOLINE ENGINE
6.7L DIESEL ENGINE
USMetric
Fuel (Approximate)
Standard Rear Tank 52 Gallons197 Liters
Optional Midship Tank 22 Gallons83 Liters
Engine Oil With Filter
6.4L Engine 7 Quarts6.6 Liters
Cooling System
6.4L Engine 16.6 Quarts15.7 Liters
USMetric
Fuel (Approximate)
Standard Rear Tank 52 Gallons197 Liters
Optional Midship Tank 22 Gallons83 Liters
Diesel Exhaust Fluid Tank (Approximate) 8.7 Gallons33 Liters
Engine Oil With Filter
6.7L Turbo Diesel Engine 12 Quarts11.4 Liters
Cooling System
6.7L Engine Chassis Cab 3500/4500 with AS69RC 22.3 Quarts21.1 Liters
6.7L Engine Chassis Cab 5500 with AS69RC 22.8 Quarts21.6 Liters
9
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406TECHNICAL SPECIFICATIONS
(Continued)
Fuel Selection
Use good quality diesel fuel from a reputable supplier in your vehicle. Federal
law requires that you must fuel this vehicle with Ultra Low Sulfur Highway
Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur
Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the
emissions control system.
For most year-round service, Number 2 diesel fuel meeting ASTM specification
D-975 Grade S15 will provide good performance.
If climatized or diesel Number 1 ULSD fuel is not available, and you are
operating below (20°F/-6°C), in sustained arctic conditions, Mopar® Premium
Diesel Fuel Treatment (or equivalent) is recommended to avoid gelling.
This vehicle is fully compatible with biodiesel blends up to 5% biodiesel
meeting ASTM specification D-975.
Pickup models, and Chassis Cab models
configured with optional B20 capability, are additionally compatible with 20%
biodiesel meeting ASTM specification D-7467.
Diesel Exhaust Fluid Mopar® Diesel Exhaust Fluid (API Certified) (DEF) or equivalent that has been
API Certified to the ISO 22241 standard. Use of fluids not API Certified to ISO
22241 may result in system damage. You can receive assistance in locating
DEF in the United States by calling 866-RAM-INFO (866-726-4636). In Canada
call 1–800–465–2001 (English) or 1–800–387–9983 (French).
Component
Fluid, Lubricant, or Genuine Part
CAUTION!
Mixing of engine coolant (antifreeze) other than specified Organic Additive Technology (OAT) engine coolant (antifreeze), may result in engine damage and
may decrease corrosion protection. Organic Additive Technology (OAT) engine coolant is different and should not be mixed with Hybrid Organic Additive Tech -
nology (HOAT) engine coolant (antifreeze) or any “globally compatible” coolant (antifreeze). If a non-OAT engine coolant (antifreeze) is introduced into the
cooling system in an emergency, the cooling system will need to be drained, flushed, and refilled with fresh OAT coolant (conforming to MS.90032), by an
authorized dealer as soon as possible.
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413
INDEX
A
Adaptive Cruise Control (ACC) (Cruise
Control)
................................................ 141, 143Adding Engine Coolant (Antifreeze)............... 355Adding Fuel.................................................... 169Additives, Fuel............................................... 399AdjustDown........................................................... 32Forward....................................................... 32Rearward..................................................... 32Up................................................................ 32Adjustable Pedals............................................ 37Advance Phone Connectivity......................... 231Air BagAir Bag Operation...................................... 286Air Bag Warning Light................................ 284Enhanced Accident Response......... 290, 327Event Data Recorder (EDR)....................... 327If Deployment Occurs................................ 289Knee Impact Bolsters................................ 286Maintaining Your Air Bag System.............. 291Maintenance............................................. 291Redundant Air Bag Warning Light.............285Transporting Pets...................................... 307Air Bag Light..................................95, 284, 307
Air Cleaner, Engine (Engine Air Cleaner
Filter)................................................... 342, 361Air Conditioner Maintenance........................ 344Air Conditioner Refrigerant........................... 344Air Conditioner System................................. 344Air Conditioning................................................ 58Air Conditioning Filter....................................... 61Air Conditioning System................................... 60Air Conditioning, Operating Tips....................... 60Air Filter........................................................ 342Air PressureTires......................................................... 383AlarmSecurity Alarm...................................... 23, 96Alterations/ModificationsVehicle......................................................... 10Antifreeze (Engine Coolant).......................... 355Capacities................................................. 403Disposal................................................... 356Anti-Lock Brake System (ABS)...................... 259Anti-Lock Warning Light................................ 100Assist, Hill Start............................................. 264Audio Settings............................................... 219Audio Systems (Radio).................................. 190Auto Down Power Windows............................. 71Automatic Door Locks...................................... 26
Automatic Headlights.......................................48Automatic Temperature Control (ATC)..............60Automatic Transmission....................... 122, 360Adding Fluid.............................................. 360Fluid And Filter Change............................. 360Fluid Change............................................. 360Fluid Level Check............................. 358, 359Fluid Type........................................ 360, 407Shifting..................................................... 126Special Additives...................................... 358Automatic Transmission Limp Home Mode... 125AutoPark....................................................... 105AUX Camera......................................... 165, 168Auxiliary Driving Systems.............................. 266Axle Fluid.....................................360, 361, 407Axle Lubrication................................... 360, 361
B
Back-Up......................................................... 159Back-Up Camera........................................... 159Battery................................................... 96, 340Blanket..................................................... 114Charging System Light.................................96Keyless Key Fob Replacement....................16Battery Saver Feature......................................51Belts, Seat.................................................... 307
11
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415
D
Daytime Running Lights
................................... 48Dealer Service............................................... 341Defroster, Rear Window................................... 58Defroster, Windshield............................. 58, 307Delay (Intermittent) Wipers.............................. 53Deleting A Phone........................................... 227Diagnostic System, Onboard......................... 103Diesel Exhaust Brake.................................... 120Diesel Fuel..................................................... 401Diesel Fuel Requirements............................. 401Diesel Fuel System, Re-Priming..................... 350Differential, Limited Slip................................ 139Dipsticks Power Steering.......................................... 140Disabled Vehicle Towing................................ 325Disc Drive...................................................... 221Disconnecting................................................ 227DisposalAntifreeze (Engine Coolant)....................... 356Disturb........................................................... 230Door Ajar.......................................................... 97Door Ajar Light................................................. 97Door LocksAutomatic.................................................... 26Doors............................................................... 24Draining Fuel/Water Separator Filter............ 347Driver Memory Presets.................................. 219Driver’s Seat Back Tilt..................................... 31
DrivingThrough Flowing, Rising, Or Shallow Standing Water
.................................... 189Dual Rear Wheels....................... 318, 392, 397
E
Electric Brake Control System....................... 260Anti-Lock Brake System............................ 259Electronic Roll Mitigation................. 260, 265Electrical Power Outlets................................... 68Electronic Range Select (ERS)............. 125, 130Electronic Stability Control (ESC).................. 261Electronic Throttle Control Warning Light......... 96Electronically Shifted Transfer Case.... 132, 135Emergency Braking....................................... 119Emergency, In Case OfFreeing Vehicle When Stuck..................... 324Hazard Warning Flasher........................... 311Jacking..................................................... 315Jump Starting........................................... 319Emission Control System Maintenance........ 104Engine.................................................. 338, 339Air Cleaner................................................ 342Block Heater............................................. 110Break-In Recommendations............ 118, 119Compartment........................................... 339Compartment Identification...................... 338Coolant (Antifreeze).................................. 404Exhaust Gas Caution....................... 309, 310
Fails To Start............................................. 107Flooded, Starting...................................... 107Fuel Requirements................................... 399Identification............................................. 339Idling......................................................... 115Jump Starting........................................... 319Oil.................................................... 341, 404Oil Filler Cap............................................. 338Oil Filter.................................................... 342Oil Reset......................................................82Oil Selection.............................................. 341Oil Synthetic.............................................. 342Overheating.............................................. 322Runaway................................................... 168Starting..................................................... 107Enhanced Accident Response
Feature................................................ 290, 327Entry System, Illuminated................................52Ethanol.......................................................... 399Exhaust Brake............................................... 120Exhaust Gas Cautions.......................... 309, 310Exhaust System..........................309, 353, 361Exterior Lighting...............................................47Exterior Lights........................................ 47, 309
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