battery RAM CHASSIS CAB 2023 Workshop Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2023, Model line: CHASSIS CAB, Model: RAM CHASSIS CAB 2023Pages: 444, PDF Size: 20.51 MB
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SERVICING AND MAINTENANCE351
6.7L DIESEL ENGINE
1 — Battery 7 — Brake Fluid Reservoir Cap
2 — Engine Coolant Pressure Cap 8 — Battery
3 — Engine Coolant Pressure Reservoir 9 — Power Distribution Center (Fuses)
4 — Engine Oil Fill 10 — Engine Air Cleaner Filter
5 — Engine Oil Dipstick 11 — Power Steering Reservoir Cap
6 — Automatic Transmission Dipstick 12 — Washer Fluid Reservoir Cap
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352SERVICING AND MAINTENANCE
(Continued)
CHECKING OIL LEVEL
To ensure proper engine lubrication, the engine oil
must be maintained at the correct level. Check the
oil level at regular intervals, such as every fuel
stop. The best time to check the engine oil level is
about five minutes after a fully warmed up engine
is shut off.
Checking the oil while the vehicle is on level ground
will improve the accuracy of the oil level readings.
There are four possible dipstick types:
Crosshatched zone.
Crosshatched zone marked SAFE.
Crosshatched zone marked with MIN at the low
end of the range and MAX at the high end of the
range.
Crosshatched zone marked with dimples at the
MIN and the MAX ends of the range.
NOTE:Always maintain the oil level within the crosshatch
markings on the dipstick.
Adding 1 qt (1 L) of oil when the reading is at the
low end of the dipstick range will raise the oil level
to the high end of the range marking.
ADDING WASHER FLUID
The fluid reservoir is located under the hood and
the fluid level should be checked at regular
intervals. Fill the reservoir with windshield washer
solvent only (not radiator antifreeze). When
refilling the washer fluid reservoir, take some
washer fluid and apply it to a cloth or towel and
wipe the wiper blades clean. This will help blade
performance.
To prevent freeze-up of your windshield washer
system in cold weather, select a solution or mixture
that meets or exceeds the temperature range of
your climate. This rating information can be found
on most washer fluid containers.After the engine has warmed up, operate the
defroster for a few minutes to reduce the
possibility of smearing or freezing the fluid on the
cold windshield. Windshield washer solution used
with water as directed on the container, aids
cleaning action, reduces the freezing point to avoid
line clogging, and is not harmful to paint or trim.MAINTENANCE-FREE BATTERY
Your vehicle is equipped with a maintenance-free
battery. You will never have to add water, and
periodic maintenance is not required.
NOTE:Replacement batteries should both be of equal
capacity to prevent damage to the vehicle's
charging system.
CAUTION!
Overfilling or underfilling the crankcase will
cause oil aeration or loss of oil pressure. This
could damage your engine.
WARNING!
Commercially available windshield washer
solvents are flammable. They could ignite and
burn you. Care must be exercised when filling or
working around the washer solution.
WARNING!
Battery fluid is a corrosive acid solution and
can burn or even blind you. Do not allow
battery fluid to contact your eyes, skin, or
clothing. Do not lean over a battery when
attaching clamps. If acid splashes in eyes or
on skin, flush the area immediately with large
amounts of water Ú
page 334.
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SERVICING AND MAINTENANCE353
PRESSURE WASHING
Cleaning the engine compartment with a high
pressure washer is not recommended.
VEHICLE MAINTENANCE
An authorized dealer has the qualified service
personnel, special tools, and equipment to
perform all service operations in an expert
manner. Service Manuals are available which
include detailed service information for your
vehicle. Refer to these Service Manuals before
attempting any procedure yourself.
NOTE:Intentional tampering with emissions control
systems may void your warranty and could result in
civil penalties being assessed against you.
ENGINE OIL
Engine Oil Selection— Gasoline Engine
Use only the manufacturer's recommended fluid
Úpage 419.
NOTE:Hemi engines (6.4L) at times can tick right after
startup and then quiet down after approximately
30 seconds. This is normal and will not harm the
engine. This characteristic can be caused by short
drive cycles. For example, if the vehicle is started
then shut off after driving a short distance. Upon
restarting, you may experience a ticking sound.
Other causes could be if the vehicle is unused for
an extended period of time, incorrect oil, extended
oil changes or extended idling. If the engine
continues to tick or if the Malfunction Indicator
Light (MIL) comes on, see the nearest authorized
dealer.
Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not
use a booster battery or any other booster
source with an output greater than 12 Volts.
Do not allow cable clamps to touch each
other.
Battery posts, terminals, and related accesso -
ries contain lead and lead compounds. Wash
hands after handling.
CAUTION!
It is essential when replacing the cables on
the battery that the positive cable is attached
to the positive post and the negative cable is
attached to the negative post. Battery posts
are marked positive (+) and negative (-) and
are identified on the battery case. Cable
clamps should be tight on the terminal posts
and free of corrosion.
If a “fast charger” is used while the battery is
in the vehicle, disconnect both vehicle battery
cables before connecting the charger to the
battery. Do not use a “fast charger” to provide
starting voltage.
WARNING!
CAUTION!
Precautions have been taken to safeguard all
parts and connections however, the pressures
generated by these machines is such that
complete protection against water ingress
cannot be guaranteed.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which
you have the knowledge and the proper
equipment. If you have any doubt about your
ability to perform a service job, take your vehicle
to a competent mechanic.
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SERVICING AND MAINTENANCE377
FUSES
General Information
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check the
fuse element inside the blade fuse for a break/
melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may
result in vehicle battery discharge.
Blade Fuses
Power Distribution Center
The Power Distribution Center is located in the
engine compartment near the battery. This center
contains cartridge fuses, micro fuses, relays, and
circuit breakers. A description of each fuse and
component may be stamped on the inside cover,
otherwise the cavity number of each fuse is
stamped on the inside cover that corresponds to
the following chart.
WARNING!
When replacing a blown fuse, always use an
appropriate replacement fuse with the same
amp rating as the original fuse. Never replace
a fuse with another fuse of higher amp rating.
The use of a fuse with a rating other than indi -
cated may result in a dangerous electrical
system overload. If a properly rated fuse
continues to blow, it indicates a problem in the
circuit that must be corrected. Never replace a
blown fuse with metal wires or any other mate -
rial. Do not place a fuse inside a circuit
breaker cavity or vice versa. Failure to use
proper fuses may result in serious personal
injury, fire and/or property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety systems
(air bag system, braking system), power unit
systems (engine system, transmission
system) or steering system blows, contact an
authorized dealer.
1 — Fuse Element
2 — Blade Fuse with a good/functional fuse
element
3 — Blade fuse with a bad/not functional fuse
element (blown fuse)
CAUTION!
When installing the power distribution center
cover, it is important to ensure the cover is
properly positioned and fully latched. Failure
to do so may allow water to get into the power
distribution center and possibly result in an
electrical system failure.
If it is necessary to wash the engine compart -
ment, take care not to directly hit the fuse box
or the windshield wiper motor with water.
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386SERVICING AND MAINTENANCE
Replacing Exterior Bulbs
BASE QUAD: LOW BEAM HEADLAMP, HIGH
BEAM HEADLAMP, FRONT PARK AND TURN —
IF EQUIPPED
Low Beam
See the following steps to replace:
1. Open the hood.
2. Disconnect and isolate the negative battery
cable.
3. Reach into the front wheel house ahead of the front wheel, remove the fastener, and lift the
cover over the access hole in the front of the
wheel house splash shield. Access to the rear
of the lamp can be gained through this access
hole.
Splash Shield Access Cover
4. Reach through the access hole of the wheel
house splash shield and disengage the bulb
access cover by rotating counterclockwise.
Bulb Access Cover
5. Disconnect the internal lamp wiring harness connector from the low beam bulb. 6. Rotate the bulb counterclockwise a quarter
turn to unlock the bulb from the lamp.
7. Pull the bulb straight out from the housing.
8. Reverse the procedure for installation of new bulb and covers.
High Beam
See the following steps to replace:
1. Open the hood.
2. Disconnect and isolate the negative battery cable.
Bulb Access Cover
3. Look under the hood and behind the headlamp to find the high beam bulb access
cover.
4. Reach behind the headlamp and disengage the access cover by rotating counterclockwise.
CAUTION!
Do not contaminate the bulb glass by touching
it with your fingers or by allowing it to contact
other oily surfaces. Shortened bulb life will
result.
Always use the correct bulb size and type for
replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp,
the bulb socket, or the lamp wiring.
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SERVICING AND MAINTENANCE387
5. Disconnect the internal lamp wiring harness connector from the high beam bulb.
6. Rotate the bulb counterclockwise a quarter turn to unlock the bulb from the lamp.
7. Pull the bulb straight out from the housing.
8. Reverse the procedure for installation of new bulb and covers.
Outer Park And Turn
See the following steps to replace:
1. Open the hood.
2. Disconnect and isolate the negative battery cable.
3. Reach into the front wheel house ahead of the front wheel, remove the fastener, and lift the
cover over the access hole in the front of the
wheel house splash shield. Access to the rear of the lamp can be gained through this access
hole.
Splash Shield Access Cover
4. Reach through the access hole of the wheel house splash shield and disengage the side
marker socket by rotating counterclockwise a
quarter turn.
Park And Turn Sockets
5. Pull the socket and bulb straight out from the
housing.
6. Separate the bulb from the socket without twisting.
7. Reverse the procedure for installation of new bulb and covers.
FOG LAMPS — IF EQUIPPED
Halogen
See the following steps to replace:
1. Reach under and behind the front fascia/bumper to access the back of the front fog
lamp housing.
2. Disconnect the fog lamp wiring harness connector from the fog lamp bulb.
Fog Lamp Bulb
CAUTION!
Do not contaminate the bulb glass by touching
it with your fingers or by allowing it to contact
other oily surfaces. Shortened bulb life will
result.
Always use the correct bulb size and type for
replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp,
the bulb socket, or the lamp wiring.
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SERVICING AND MAINTENANCE407
significantly from the norm due to
variations in driving habits, service
practices, and differences in road
characteristics and climate.
TRACTION GRADES
The Traction grades, from highest to
lowest, are AA, A, B, and C. These grades
represent the tire's ability to stop on wet
pavement, as measured under
controlled conditions on specified
government test surfaces of asphalt and
concrete. A tire marked C may have poor
traction performance.
TEMPERATURE GRADES
The Temperature grades are A (the
highest), B, and C, representing the tire's
resistance to the generation of heat and
its ability to dissipate heat, when tested
under controlled conditions on a
specified indoor laboratory test wheel.
Sustained high temperature can cause
the material of the tire to degenerate
and reduce tire life, and excessive
temperature can lead to sudden tire
failure. The grade C corresponds to a
level of performance, which all
passenger vehicle tires must meet
under the Federal Motor Vehicle Safety
Standard No. 109. Grades B and A
represent higher levels of performance
on the laboratory test wheel, than the
minimum required by law.
STORING THE VEHICLE
If you are storing your vehicle for more than three
weeks, we recommend that you take the following
steps to minimize the drain on your vehicle's
battery:
Disconnect the negative cable from battery.
Any time you store your vehicle or keep it out of
service (i.e., vacation) for two weeks or more,
run the air conditioning system at idle for about
five minutes in the fresh air and high blower
setting. This will ensure adequate system lubri-
cation to minimize the possibility of compressor
damage when the system is started again.
BODYWORK
PROTECTION FROM ATMOSPHERIC
A
GENTS
Vehicle body care requirements vary according to
geographic locations and usage. Chemicals that
make roads passable in snow and ice and those
that are sprayed on trees and road surfaces during
other seasons are highly corrosive to the metal in
your vehicle. Outside parking, which exposes your
vehicle to airborne contaminants, road surfaces on
which the vehicle is operated, extreme hot or cold
weather and other extreme conditions will have an
adverse effect on paint, metal trim, and underbody
protection.
WARNING!
The traction grade assigned to this tire is based
on straight-ahead braking traction tests, and
does not include acceleration, cornering,
hydroplaning, or peak traction characteristics.
WARNING!
The temperature grade for this tire is
established for a tire that is properly inflated and
not overloaded. Excessive speed, underinflation,
or excessive loading, either separately or in
combination, can cause heat buildup and
possible tire failure.
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CUSTOMER ASSISTANCE423
Who is Covered
You are covered by Roadside Assistance services if
you are a purchaser for use of the vehicle.
Roadside Assistance services last for five years or
60,000 miles on the odometer, whichever occurs
first, calculated from the start date of the Basic
Limited Warranty, as set forth in your Warranty
Information book.
1
1. Towing services provided through Cross Country Motor Club,
Inc. Medford, MA 02155, except in AK,CA, HI, OR, WI, and WY,
where services are provided by Cross Country Motor Club of
California, Inc., Thousand Oaks, CA 91360.
What to Do
If your vehicle requires jump start assistance, out
of gas/fuel delivery, tire service, lockout service or
towing as a result of a mechanical breakdown, dial
toll-free: USA: 1-800-521-2779/Canada:
1-800-363-4869. Provide your name, Vehicle
Identification Number (VIN) required for covered
services, license plate number, and your location,
including the telephone number from which you
are calling. Briefly describe the nature of the
problem and answer a few simple questions. You
will be given the name of the service provider and
an estimated time of arrival. If you feel you are in
an unsafe situation, please let us know. With your
consent, we will contact local police or safety
authorities. If Unable to Contact Roadside Assistance
If you are unable to contact Roadside Assistance or
unable to provide a valid Vehicle Identification
Number (VIN), and you obtain towing services on
your own, you may submit your original receipts
from the licensed towing or service facility, for
services rendered within30 days of the
occurrence. Be sure to include your VIN, odometer
mileage at the time of service, and current mailing
address. We will process the claim based on
vehicle and service eligibility. If eligible, we will
reimburse you for the reasonable amount actually
paid, based on the usual and customary charges
for that service in the area where they were
provided. FCA US LLC’s determination relating to
reimbursement is final. Correspondence should be
mailed to:
FCA US LLC Customer Assistance
P.O. Box 9145
Medford, MA 02155
Attention Claims Department
FCA US LLC reserves the right to modify the terms
or discontinue the Roadside Assistance Program
at any time. The Roadside Assistance program is
subject to restrictions and conditions of use, which
are determined solely by FCA US LLC.
Flat Tire Service
If you are inconvenienced by a flat tire, we will
dispatch a service provider to use your vehicle’s
temporary spare tire (if equipped) as
recommended in your Owner’s Manual. This is not
a permanent flat tire repair.
Out of Gas/Fuel Delivery
Drivers cannot always count on a gas station being
nearby, especially when traveling away from home.
We will dispatch a service provider to deliver a
small amount of fuel (maximum two gallons) to get
you to a nearby station. This service is limited to
two occurrences in a 12-month period.
Battery Jump Assistance
No time is a good time for a depleted battery. With
Roadside Assistance, you do not have to worry
about being stranded. We will dispatch a service
provider to provide you with a battery jump
anytime, day or night.
Lockout Service
Whether the keys are locked in your vehicle or
frozen locks are keeping you from getting on your
way, help is just a phone call away. This service is
limited to providing access to the vehicle’s seating
area. It does not cover the cost of replacement
keys.
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429
B
Back Up Camera
............................................ 166Back-Up......................................................... 166Battery................................................. 104, 352Blanket...................................................... 123Charging System Light............................... 104Keyless Key Fob Replacement.................... 16Battery Saver Feature...................................... 55Belts, Seat..................................................... 322Blind Spot Assist Cameras............................. 277Bluetooth Connecting To A Particular Mobile PhoneOr Audio Device After Pairing
................238Body Builders Guide........................................ 10Body Mechanism Lubrication........................ 364B-Pillar Location............................................. 394Brake Assist System...................................... 271Brake Control System.................................... 271Brake Fluid.......................................... 371, 421Brake System...................................... 371, 411Fluid Check............................................... 371Master Cylinder......................................... 371Parking...................................................... 128Warning Light............................................ 103Brake/Transmission Interlock....................... 131Bulb Replacement......................................... 384Bulbs, Light.......................................... 324, 384
C
Cab Top Clearance Lights............................. 388Camera......................................................... 166Camera, AUX........................................ 173, 176Camera, Rear....................................... 166, 168Camera, Trailer Surround View..................... 173Capacities, Antifreeze (Engine Coolant)........ 418Capacities, Fluid........................................... 418Caps, FillerOil (Engine)............................................... 350Power Steering......................................... 148Radiator (Coolant Pressure)..................... 369Car Washes................................................... 408Carbon Monoxide Warning............................ 324Cargo Light....................................................... 54CD................................................................. 232Cellular Phone.............................................. 263Center High Mounted Stop Light................... 388Center Seat Storage Compartment.................. 66Changing A Flat Tire...................................... 329Charge Air Cooler.......................................... 370Chart, Tire Sizing........................................... 390Check Engine Light
(Malfunction Indicator Light)......................... 112Checking Your Vehicle For Safety................. 321Checks, Safety.............................................. 321Child Restraint.............................................. 305
Child RestraintsBooster Seats........................................... 308Child Seat Installation...................... 315, 317How To Stow An unused ALR Seat Belt..... 313Infant And Child Restraints....................... 307Locating The LATCH Anchorages.............. 312Lower Anchors And Tethers For Children.. 310Older Children And Child Restraints.......... 308Seating Positions...................................... 309Clean Air Gasoline......................................... 413CleaningWheels...................................................... 403Climate Control................................................58Automatic....................................................59Manual........................................................62Cold Weather Operation................................ 117Compact Spare Tire...................................... 401Connected Services...................................... 244Connected Services FAQ............................... 258Connected Services Features....................... 247Connected Services, Getting Started............ 246Connected Services, Introduction................. 244Contract, Service........................................... 424Controls........................................................ 224Cooling Pressure Cap (Radiator Cap)............ 369
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432 HomeLink® (Garage Door Opener)
.................. 47Hood Prop........................................................ 77Hood Release.................................................. 77Hub Caps....................................................... 332
I
Idle-Up Feature.............................................. 124Ignition............................................................ 18Switch......................................................... 18Inside Rearview Mirror............................ 39, 326Instrument Cluster........ 83, 84, 85, 86, 87, 89Descriptions.............................................. 110Display........................................................ 89Engine Oil Reset.......................................... 92Instrument Panel Lens Cleaning.................... 410Integrated Trailer Brake Control.................... 188Interior Appearance Care............................... 409Interior Lights.................................................. 55Intermittent Wipers (Delay Wipers).................. 57Intervention Regeneration Strategy........ 98, 364Inverter Outlet (115V)...................................... 72
J
Jack Location................................................ 329Jack Operation.............................................. 329Jacking And Tire Changing............................ 329Jacking And Tire Changing
b
...................... 329Jump Starting............................................... 333
K
Key Fob Panic Alarm
................................................. 16Programming Additional Key Fobs............... 17Key Fob Battery Service
(Remote Keyless Entry).................................... 16
Key Fob Programming (Remote Keyless Entry).. 17
Keyless Enter 'n Go™.................... 25, 115, 117Passive Entry............................................... 25Keys................................................................. 15
L
Lane Change And Turn Signals........................ 54Lane Change Assist......................................... 54LaneSense.................................................... 163Latches......................................................... 324Hood............................................................ 77
Lead Free Gasoline....................................... 413Leaks, Fluid................................................... 324Life Of Tires................................................... 399Light Bulbs........................................... 324, 384LIghtsElectrinic Power Steering Pump................ 105Oil Temperature........................................ 104Lights............................................................ 324Air Bag.................................... 103, 297, 322Automatic High Beam..................................52Brake Assist Warning................................ 274Brake Warning.......................................... 103Bulb Replacement.................................... 384Cab Top Clearance................................... 388Cargo...........................................................54Center Mounted Stop............................... 388Courtesy/Reading........................................55Cruise....................................................... 110Daytime Running.........................................52
Electronic Stability Program (ESP) Indicator.... 104
Exterior.............................................. 51, 324Fog............................................................ 387Four Wheel Drive Indicator....................... 147
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