brake Ram ProMaster 2019 Workshop Manual

Maintenance Plan
Required Maintenance Intervals
Refer to the maintenance plan on the following pages for
the required maintenance intervals.
At Every Oil Change Interval As Indicated By OilChange Indicator System:
•Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular
wear, even if it occurs before the oil indicator
system turns on.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
•Inspect battery and clean and tighten terminals as
required.
• Inspect brake pads, shoes, rotors, drums, hoses and
park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or
off-road conditions.
Mileage or time passed (which-
ever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV joints. XX X XX
Inspect front suspension, tie rod
ends, boot seals, and replace if
necessary. XXX X X X X
226 SERVICING AND MAINTENANCE

Mileage or time passed (which-ever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the brake pads, replace as
necessary. XXX X X X X
Additional Maintenance
Replace engine air filter. XX X XX
Replace cabin/air conditioning
filter. XXX X X X X
Replace Brake Fluid every two
years. * XXX X X X X
Replace spark plugs. ** X
Flush and replace the engine coolant
at 10 years or 150,000 miles
(240,000 km) whichever comes first.XX
Change automatic transmission
fluid and filter. XX
Inspect and replace PCV valve if
necessary. X
* The brake fluid change interval is time based only,
mileage intervals do not apply.** The spark plug change interval is mileage based only,
yearly intervals do not apply.
8
SERVICING AND MAINTENANCE 227

ENGINE COMPARTMENT
3.6L Engine
1 — Washer Fluid Reservoir
2 — Engine Oil Fill
3 — Engine Oil Dipstick
4 — Brake Fluid Reservoir5 — Power Distribution Center (Fuses)
6 — Coolant Reservoir
7 — Power Steering Reservoir
8
SERVICING AND MAINTENANCE 229

the correct type thermostat. Other designs may result in
unsatisfactory engine coolant (antifreeze) performance,
poor gas mileage, and increased emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically. Refer
to the “Maintenance Plan” in this section for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and possi-
bly a collision. Driving with your foot resting or riding
on the brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible
brake damage. You would not have your full braking
capacity in an emergency.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be checked
when performing under the hood service or immediately if
the brake system warning lamp indicates system failure.If necessary, add fluid to bring level within the designated
marks on the side of the reservoir of the brake master
cylinder. Be sure to clean the top of the master cylinder area
before removing cap.
With disc brakes the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Refer to “Fluids And Lubricants” in “Technical Specifica-
tions” for further information.
WARNING!
•
Use only manufacturer’s recommended brake fluid.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information. Using the
wrong type of brake fluid can severely damage your
brake system and/or impair its performance. The
proper type of brake fluid for your vehicle is also
identified on the original factory installed hydraulic
master cylinder reservoir.
• To avoid contamination from foreign matter or mois-
ture, use only new brake fluid or fluid that has been
(Continued)
8
SERVICING AND MAINTENANCE 243

WARNING!(Continued)
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
Automatic Transmission (3.6L Gasoline Engine
Only)
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer ’s specified transmission fluid. Refer to “Fluids And Lubricants” in “Technical Specifications”. It
is important to maintain the transmission fluid at the
correct level using the recommended fluid. No chemical
flushes should be used in any transmission; only the
approved lubricant should be used.
CAUTION!
Using a transmission fluid other than the manufactur-
er ’s recommended fluid may cause deterioration in
transmission shift quality and/or torque converter
shudder, and will require more frequent fluid and
filter changes. Refer to “Fluids And Lubricants” in
“Technical Specifications” for fluid specifications.
Special Additives
The manufacturer strongly recommends against using any
special additives in the transmission. Automatic Transmis-
sion Fluid (ATF) is an engineered product and its perfor-
mance may be impaired by supplemental additives. There-
fore, do not add any fluid additives to the transmission.
The only exception to this policy is the use of special dyes
for diagnosing fluid leaks in six-speed transmissions.
Avoid using transmission sealers as they may adversely
affect seals.
244 SERVICING AND MAINTENANCE

Wheel And Wheel Trim Care
All wheels and wheel trim, especially aluminum and chrome
plated wheels, should be cleaned regularly using mild (neutral
Ph) soap and water to maintain their luster and to prevent
corrosion. Wash wheels with the same soap solution recom-
mended for the body of the vehicle and remember to always
wash when the surfaces are not hot to the touch.
Your wheels are susceptible to deterioration caused by salt,
sodium chloride, magnesium chloride, calcium chloride,
etc., and other road chemicals used to melt ice or control
dust on dirt roads. Use a soft cloth or sponge and mild soap
to wipe away promptly. Do not use harsh chemicals or a
stiff brush. They can damage the wheel’s protective coating
that helps keep them from corroding and tarnishing.
CAUTION!
Avoid products or automatic car washes that use acidic
solutions or strong alkaline additives or harsh brushes.
Many aftermarket wheel cleaners and automatic car
washes may damage the wheel’s protective finish.
Such damage is not covered by the New Vehicle
Limited Warranty. Only car wash soap, Mopar Wheel
Cleaner or equivalent is recommended.When cleaning extremely dirty wheels including excessive
brake dust, care must be taken in the selection of tire and
wheel cleaning chemicals and equipment to prevent dam-
age to the wheels. Mopar Wheel Treatment or Mopar
Chrome Cleaner or their equivalent is recommended or
select a non-abrasive, non-acidic cleaner for aluminum or
chrome wheels.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush,
metal polishes or oven cleaner. These products may
damage the wheel’s protective finish. Such damage is
not covered by the New Vehicle Limited Warranty.
Only car wash soap, Mopar Wheel Cleaner or equiva-
lent is recommended.
NOTE: If you intend parking or storing your vehicle for an
extended period after cleaning the wheels with wheel
cleaner, drive your vehicle and apply the brakes to remove
the water droplets from the brake components. This activ-
ity will remove the red rust on the brake rotors and prevent
vehicle vibration when braking.
8
SERVICING AND MAINTENANCE 265

TECHNICAL SPECIFICATIONS
CONTENTS
IDENTIFICATION DATA ...................276
▫ Vehicle Identification Number .............276
 BRAKE SYSTEM ....................... .276
 WHEEL AND TIRE TORQUE SPECIFICATIONS . .276
▫ Torque Specifications ....................277
 FUEL REQUIREMENTS ...................278
▫ 3.6L Engine .......................... .278
▫ Reformulated Gasoline ..................278
▫ Materials Added To Fuel .................279
▫ Gasoline/Oxygenate Blends ...............279 ▫
Do Not Use E-85 In Non-Flex Fuel Vehicles . . . .280
▫ CNG And LP Fuel System Modifications ......280
▫ MMT In Gasoline ...................... .280
▫ Fuel System Cautions ....................280
▫ Carbon Monoxide Warnings ...............281
 FLUID CAPACITIES ..................... .282
 FLUIDS AND LUBRICANTS ................282
▫ Engine ............................. .282
▫ Chassis ............................ .284
9

IDENTIFICATION DATA
Vehicle Identification Number
The Vehicle Identification Number (VIN) is found on the
left front corner of the instrument panel, visible through
the windshield. This number also appears on the vehicle
frame and underbody as well as the Automobile Informa-
tion Disclosure Label affixed to a window on your vehicle,
the vehicle registration and title.
NOTE:It is illegal to remove or alter the VIN.
BRAKE SYSTEM
Your vehicle is equipped with dual hydraulic brake sys-
tems. If either of the two hydraulic systems loses normal
capability, the remaining system will still function. How-
ever, there will be some loss of overall braking effective-
ness. You may notice increased pedal travel during appli-
cation, greater pedal force required to slow or stop, and
potential activation of the “Brake System Warning Light”.
In the event power assist is lost for any reason (i.e.,
repeated brake applications with the engine off), the brakes
will still function. However, the effort required to brake the
vehicle will be much greater than that required with the
power system operating.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle, the
lug nuts/bolts should be torqued using a properly cali-
brated torque wrench using a high quality six sided (hex)
deep wall socket.
Vehicle Identification Number
276 TECHNICAL SPECIFICATIONS

Chassis
ComponentFluid, Lubricant, Or Genuine Part
Automatic Transmission Use Only ATF+4 Automatic Transmission Fluid. Failure to
use ATF+4 fluid may affect the function or performance of
your transmission. We recommend Mopar ATF+4 Fluid.
Brake Master Cylinder We recommend you use Mopar DOT 4.
DOT 4 brake fluid must be changed every two years
regardless of mileage.
Power Steering Reservoir Use Pentosin CHF 11S power steering fluid meeting FCA
Material Standard MS-11655.
284 TECHNICAL SPECIFICATIONS

Adding Engine Coolant (Antifreeze).............240
Adding Washing Fluid ...................... .230
Additives, Fuel ........................... .279
AirBag..................................112 Air Bag Operation ........................114
Air Bag Warning Light .....................111
Enhanced Accident Response ................222
Event Data Recorder (EDR) .................222
If Deployment Occurs .....................119
Maintaining Your Air Bag System .............122
Maintenance ........................... .122
Side Air Bags ...........................115
Transporting Pets ....................... .129
Air Bag Light ....................... .74, 111, 131
Air Cleaner, Engine (Engine Air Cleaner Filter) ......233
Air Conditioner Maintenance ..................234
Air Conditioner Refrigerant ................234, 235
Air Conditioner System ..................... .234
Air Conditioning Filter ....................52, 235
Air Conditioning, Operating Tips .............51, 53
Air Filter ............................... .233
Air Pressure Tires................................. .256
Alarm Security Alarm ........................ .21, 77Alarm System
Security Alarm ...........................21
Alterations/Modifications Vehicle .................................6
Antifreeze (Engine Coolant) ................239, 282
Disposal .............................. .242
Anti-Lock Brake System (ABS) ..................88
Anti-Lock Warning Light ......................80
Assist, Hill Start ............................94
Audio Systems (Radio) ...................... .286
Auto Down Power Windows ...................54
Automatic Door Locks ........................23
Automatic Transmission ..................141, 245
Adding Fluid .......................... .245
Fluid And Filter Change ...................245
Fluid Change .......................... .245
Fluid Level Check .....................244,
245
Fluid Type ......................... .244, 284
Special Additives ........................ .244
AUXCord .............................. .298
Auxiliary Driving Systems .....................95
Battery .............................. .74, 230
Charging System Light .....................74
Keyless Key Fob Replacement ................17
316 INDEX