brake RAM PROMASTER 2021 Workshop Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2021, Model line: PROMASTER, Model: RAM PROMASTER 2021Pages: 288, PDF Size: 15.22 MB
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SERVICING AND MAINTENANCE215
ENGINE COMPARTMENT
3.6L ENGINE
1 — Washer Fluid Reservoir Cap 5 — Power Distribution Center (Fuses)
2 — Engine Oil Fill 6 — Coolant Reservoir Cap
3 — Engine Oil Dipstick 7 — Power Steering Reservoir Cap
4 — Brake Fluid Reservoir Cap
8
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226SERVICING AND MAINTENANCE
(Continued)
BRAKE SYSTEM
In order to ensure brake system performance,
all brake system components should be
inspected periodically Úpage 212.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be
checked when performing under the hood
service or immediately if the brake system
warning lamp indicates system failure. If
necessary, add fluid to bring level within the
designated marks on the side of the reservoir of
the brake master cylinder. Be sure to clean the
top of the master cylinder area before removing
cap. With disc brakes the fluid level can be
expected to fall as the brake linings wear. However, an unexpected drop in fluid level may
be caused by a leak and a system check should
be conducted Ú
page 268.
AUTOMATIC TRANSMISSION
Selection Of Lubricant
It is important to use the proper transmission
fluid to ensure optimum transmission
performance and life. Use only the
manufacturer’s specified transmission fluid
Ú
page 270. It is important to maintain the
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your foot
resting or riding on the brake pedal can result
in abnormally high brake temperatures,
excessive lining wear, and possible brake
damage. You would not have your full braking
capacity in an emergency.
WARNING!
Use only FCA's recommended brake fluid
Ú page 268. Using the wrong type of brake
fluid can severely damage your brake
system and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory
installed hydraulic master cylinder
reservoir.
To avoid contamination from foreign matter
or moisture, use only new brake fluid or
fluid that has been in a tightly closed
container. Keep the master cylinder reser -
voir cap secured at all times. Brake fluid in
a open container absorbs moisture from
the air resulting in a lower boiling point. This
may cause it to boil unexpectedly during
hard or prolonged braking, resulting in
sudden brake failure. This could result in a
collision.
Overfilling the brake fluid reservoir can
result in spilling brake fluid on hot engine
parts, causing the brake fluid to catch fire.
Brake fluid can also damage painted and
vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
Do not allow petroleum based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
WARNING! (Continued)
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232SERVICING AND MAINTENANCE
Interior Fuses
The interior fuse panel is part of the Body
Control Module (BCM) and is located on the
driver's side under the instrument panel.
Fuse PanelFuse Panel Cavity Locations
CavityMini Fuse Description
F315 Amp BeigeINT/A
F34 7.5 Amp Brown Clearance Lights
F36 15 Amp Blue+30 (ACM – TPCU – RRM – DLC)
F37 5 Amp BeigeINT (BRAKE NO – IPC)
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SERVICING AND MAINTENANCE233
F3815 Amp BlueCentral Locking
F42 5 Amp BeigeINT (BSM – SAS – BRAKE NC) / DASM
F43 20 Amp YellowBi-Directional Washer Pump
F47 20 Amp YellowDriver Power Window
F48 20 Amp YellowPassenger Power Window
F49 5 Amp BeigeINT (PAM – CCS – RRM – ECM)
F50 7.5 Amp Brown INT (ORC)
F51 5 Amp BeigeINT (REAR CAMERA-AUX) / HALF-DRVM-BSD
F53 5 Amp Beige+30 (IPC) + FTM
F92 7.5 Amp Brown Left Fog Lamp
F93 7.5 Amp Brown Right Fog Lamp
CavityMini Fuse Description
8
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256SERVICING AND MAINTENANCE
When cleaning extremely dirty wheels including
excessive brake dust, care must be taken in the
selection of tire and wheel cleaning chemicals
and equipment to prevent damage to the
wheels. Mopar Wheel Treatment or Mopar
Chrome Cleaner or their equivalent is
recommended or select a non-abrasive,
non-acidic cleaner for aluminum or chrome
wheels. NOTE:
If you intend parking or storing your vehicle for
an extended period after cleaning the wheels
with wheel cleaner, drive your vehicle and apply
the brakes to remove the water droplets from
the brake components. This activity will remove
the red rust on the brake rotors and prevent
vehicle vibration when braking.Dark Vapor Chrome, Black Satin Chrome, or
Low Gloss Clear Coat Wheels
CAUTION!
Avoid products or automatic car washes that
use acidic solutions or strong alkaline
additives or harsh brushes. Many aftermarket
wheel cleaners and automatic car washes
may damage the wheel's protective finish.
Such damage is not covered by the New
Vehicle Limited Warranty. Only car wash soap,
Mopar Wheel Cleaner or equivalent is
recommended.
CAUTION!
Do not use scouring pads, steel wool, a bristle
brush, metal polishes or oven cleaner. These
products may damage the wheel's protective
finish. Such damage is not covered by the
New Vehicle Limited Warranty. Only car wash
soap, Mopar Wheel Cleaner or equivalent is
recommended.
CAUTION!
If your vehicle is equipped with these
specialty wheels, DO NOT USE wheel
cleaners, abrasives, or polishing compounds.
They will permanently damage this finish and
such damage is not covered by the New
Vehicle Limited Warranty. HAND WASH ONLY
USING MILD SOAP AND WATER WITH A SOFT
CLOTH. Used on a regular basis; this is all that
is required to maintain this finish.
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264
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER
The Vehicle Identification Number (VIN) is found
on the left front corner of the instrument panel,
visible through the windshield.
Vehicle Identification Number
NOTE:
It is illegal to remove or alter the VIN.
BRAKE SYSTEM
Your vehicle is equipped with dual hydraulic
brake systems. If either of the two hydraulic
systems loses normal capability, the remaining
system will still function. However, there will be
some loss of overall braking effectiveness. You
may notice increased pedal travel during
application, greater pedal force required to slow
or stop, and potential activation of the “Brake
System Warning Light”.
In the event power assist is lost for any reason
(i.e., repeated brake applications with the
engine off), the brakes will still function.
However, the effort required to brake the
vehicle will be much greater than that required
with the power system operating.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to
ensure that the wheel is properly mounted to
the vehicle. Any time a wheel has been removed
and reinstalled on the vehicle, the lug nuts/
bolts should be torqued using a properly
calibrated torque wrench using a six sided (hex)
deep wall socket.
TORQUE SPECIFICATIONS
**Use only authorized dealer recommended
lug nuts/bolts and clean or remove any dirt or
oil before tightening.
Lug Nut/Bolt
Torque **Lug Nut/
Bolt SizeLug Nut/Bolt
Socket Size
145 Ft-Lbs
(197 N·m) M16 x 1.50 21 mm
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270TECHNICAL SPECIFICATIONS
CHASSIS FLUIDS AND LUBRICANTS
Component Fluid, Lubricant, Or Genuine Part
Automatic Transmission Use Only ATF+4 Automatic Transmission Fluid. Failure to use ATF+4 fluid
may affect the function or performance of your transmission.
We recommend Mopar ATF+4 Fluid.
Brake Master Cylinder We recommend you use Mopar DOT 4. DOT 4 brake fluid must be
changed every two years regardless of mileage.
Power Steering Reservoir Use Pentosin CHF 11S power steering fluid meeting FCA Material
Standard MS-11655.
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275
INDEX
A
Adding Engine Coolant (Antifreeze)............... 224Adding Washing Fluid.................................... 217Additives, Fuel............................................... 266Advance Phone Connectivity......................... 121Air Bag........................................................... 174Air Bag Operation...................................... 175Air Bag Warning Light................................ 173Enhanced Accident Response...................210Event Data Recorder (EDR)....................... 210If Deployment Occurs................................ 178Maintaining Your Air Bag System.............. 179Maintenance............................................. 179Side Air Bags............................................. 175Transporting Pets...................................... 187Air Bag Light..................................48, 173, 187Air Cleaner, Engine
(Engine Air Cleaner Filter).............................. 219Air Conditioner Maintenance......................... 219Air Conditioner Refrigerant.................. 219, 220Air Conditioner System.................................. 219Air Conditioning Filter............................. 35, 220Air Conditioning, Operating Tips................ 34, 35Air Filter......................................................... 219Air PressureTires.......................................................... 249
AlarmSecurity Alarm...................................... 13, 50Alarm SystemSecurity Alarm............................................. 13Alterations/ModificationsVehicle........................................................... 7Antifreeze (Engine Coolant)................. 223, 268Disposal................................................... 225Anti-Lock Brake System (ABS)...................... 149Anti-Lock Warning Light................................... 53Assist, Hill Start............................................. 153Audio Settings............................................... 107Audio Systems (Radio)..................................... 88Auto Down Power Windows............................. 39Auto Up Power Windows.................................. 39Automatic Door Locks...................................... 15Automatic Transmission.........................60, 227Adding Fluid.............................................. 227Fluid And Filter Change............................ 227Fluid Change............................................ 227Fluid Level Check............................ 226, 227Fluid Type........................................ 226, 270Special Additives...................................... 227AUX Cord.......................................................... 37Auxiliary Driving Systems.............................. 155
B
Battery................................................... 48, 217Charging System Light.................................48Keyless Key Fob Replacement....................11Belts, Seat.................................................... 187Blind Spot Monitoring................................... 155BluetoothConnecting To A Particular Mobile PhoneOr Audio Device After Pairing
................ 116Body Builders Guide........................................... 7Body Mechanism Lubrication........................ 221B-Pillar Location............................................ 245Brake Assist System..................................... 150Brake Control System, Electronic.................. 150Brake Fluid........................................... 226, 270Brake System....................................... 226, 264Anti-Lock (ABS)......................................... 149Fluid Check............................................... 226Master Cylinder........................................ 226Parking........................................................59Warning Light...............................................49Brake, Parking.................................................59Brake/Transmission Interlock..........................60Bulb Replacement........................................ 235Bulbs, Light.......................................... 188, 23511
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276 C
Camera, Rear
.................................................. 73Capacities, Fluid............................................ 268Caps, Filler Fuel............................................................. 75Oil (Engine)................................................ 215Power Steering............................................ 67Radiator (Coolant Pressure)...................... 224Car Washes................................................... 261Carbon Monoxide Warning............................ 189Cargo Area Cover............................................. 41Cargo Compartment........................................ 41Cargo Light...................................................... 28Certification Label........................................... 76Change Oil Indicator........................................ 45Changing A Flat Tire....................................... 190Chart, Tire Sizing............................................ 241Check Engine Light
(Malfunction Indicator Light)........................... 56Checking Your Vehicle For Safety.................. 186Checks, Safety............................................... 186Child Restraint............................................... 181Child RestraintsBooster Seats............................................ 184Child Seat Installation............................... 186Infant And Child Restraints....................... 183Older Children And Child Restraints..........183Clean Air Gasoline......................................... 266CleaningWheels...................................................... 255
Climate Control................................................ 31Manual........................................................ 31Rear............................................................. 34Cold Weather Operation.................................. 57Compact Spare Tire...................................... 253Contract, Service.......................................... 272Cooling Pressure Cap (Radiator Cap)............ 224Cooling System............................................. 223Adding Coolant (Antifreeze)...................... 224Coolant Level................................... 223, 225Cooling Capacity....................................... 268Disposal Of Used Coolant......................... 225Drain, Flush, And Refill............................. 223Inspection................................................. 225Points To Remember................................ 225Pressure Cap............................................ 224Radiator Cap............................................ 224Selection Of Coolant (Antifreeze)..... 223, 268Corrosion Protection..................................... 260Cruise Control (Speed Control)........................ 67Cruise Light...................................................... 54Cupholders................................................... 263Customer Assistance.................................... 271Customer Programmable Features.................. 89Cybersecurity................................................... 88
D
Dealer Service.............................................. 218Defroster, Windshield................................... 187Deleting A Phone.......................................... 117
Diagnostic System, Onboard............................55Dimmer Control Switch....................................29Dimmer SwitchHeadlight.....................................................26DipsticksAutomatic Transmission........................... 227Oil (Engine)............................................... 216Power Steering............................................67Disable Vehicle Towing................................. 209Disconnecting............................................... 117DisposalAntifreeze (Engine Coolant)...................... 225Disturb.......................................................... 120Door Ajar..........................................................49Door Ajar Light.................................................49Door Locks.......................................................14Automatic....................................................15Doors...............................................................14Driver’s Seat Back Tilt......................................15DrivingThrough Flowing, Rising, Or Shallow Standing Water
..........................86
E
Electric Brake Control System....................... 150Electric Remote Mirrors...................................24Electrical Power Outlets...................................37Electronic Speed Control (Cruise Control)........67Electronic Stability Control (ESC)................... 150Electronic Throttle Control Warning Light.........49
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277
Emergency, In Case Of Freeing Vehicle When Stuck
...................... 208Jacking...................................................... 190Jump Starting............................................ 203Emission Control System Maintenance........... 56Engine........................................................... 215Air Cleaner................................................. 219Block Heater............................................... 58Break-In Recommendations........................ 58Checking Oil Level..................................... 216Compartment............................................ 215Compartment Identification...................... 215Coolant (Antifreeze)......................... 223, 268Cooling...................................................... 223Exhaust Gas Caution................................. 189Fails To Start............................................... 57Flooded, Starting......................................... 57Fuel Requirements.......................... 265, 268Jump Starting............................................ 203Oil.................................................... 218, 268Oil Filler Cap.............................................. 215Oil Filter..................................................... 219Oil Selection.................................... 218, 268Oil Synthetic.............................................. 218Overheating............................................... 206Starting....................................................... 57Enhanced Accident Response Feature..........210Entry System, Illuminated................................ 30
Ethanol......................................................... 266Exhaust Gas Cautions................................... 189Exhaust System................................... 189, 221Exterior Lights.........................................26, 188
F
FiltersAir Cleaner
................................................ 219Air Conditioning..................................35, 220Engine Oil........................................ 219, 268Engine Oil Disposal................................... 218FlashersHazard Warning........................................ 190Turn Signals.......................................54, 188Flat Tire Changing................................ 240, 253Flat Tire Stowage................................. 240, 253Flooded Engine Starting................................... 57Fluid Capacities............................................ 268Fluid Leaks................................................... 189Fluid Level ChecksAutomatic Transmission........................... 227Brake........................................................ 226Cooling System......................................... 223Engine Oil................................................. 216Power Steering............................................ 67Fog Lights........................................................ 27Fold-Flat Seats................................................. 15Forward Collision Warning............................ 159
Four-Way Hazard Flasher.............................. 190Freeing A Stuck Vehicle................................. 208Fuel............................................................... 265Additives................................................... 266Clean Air................................................... 266Ethanol..................................................... 266Filler Cap (Gas Cap).....................................75Gasoline................................................... 265Materials Added....................................... 266Methanol.................................................. 266Octane Rating.................................. 265, 268Requirements.................................. 265, 268Tank Capacity........................................... 268Fuses............................................................ 228
G
Gas Cap (Fuel Filler Cap)...........................75, 76Gasoline, Clean Air........................................ 266Gasoline, Reformulated................................ 266Gear Ranges....................................................62Gear Selector Override.................................. 207Glass Cleaning.............................................. 263Gross Axle Weight Rating.......................... 76, 78Gross Vehicle Weight Rating.....................76, 78GuideBody Builders................................................. 7GVWR...............................................................7611
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