Fuel RENAULT CLIO CUP 2013 X85 / 3.G User Manual

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C-6

B.2 DIMENSIONS




Overall length (mm) 4090
Overall height on roof hatch (mm) 1429
Overall width (mm)
(Rearview mirror - front and rear mudguard) 1945 - 1732 - 1726
Wheel base (mm)
2576
Front track (at axle) – middle of the tyre (mm) 1550
Rear track (at axle) – middle of the tyre (mm) 1520
Total weight (without fuel) (kg) 1065
Front/rear split [%] 63/37

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C-7

B.3 CAPACITIES

REGULATIONS / RECOMMENDATIONS

Capacity Characteristics Comments
Fuel tank 42L ·
Free practice or private testing: SP 98
grade unleaded
· Events: see technical regulations Tolerance:
-0L/+1.5L
Engine lubricant
4.0L : engine
(4.2L with the oil filter) Elf EXCELLIUM NF
5W40
See technical
regulations
Gearbox lubricant
Casing : 1.3L
(1.5L with the
cooling circuit) ELF HTX 755 or
Motul Gear Competition

(SADEV preconisation ) 80 W 140
75W140 See technical
regulations
Coolant 6.5L Glaceol RX Type D free
Front/rear brake
fluid <800mL CASTROL SRF See technical
regulations

The use of :
· Elf Excelcium 5W40 engine oil
· CASTROL SRF brake fluid

are mandatory
(refer to technical regulations).

You are free to use alternatives for all other flui ds, but they must comply with the
characteristics specified above.

All brand new cars are delivered with

TOTAL SP98 grade unleaded : 10L Elf Excellium NF 5w40 engine oil
CASTROL SRF brake fluid
ELF HTX 755 gearbox oil

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B.6 USING THE CAR


B.6.1 FACIA SWITCH PANEL : XAP_SWT98

1 – Power supply
2 push buttons ON/OFF
2 – Ignition 1 switch ON/OFF
3 – Starter excitation
1 push button
4 – Fuel pump override
1 push button
5 – Rear Rain light 1 switch ON/OFF
6 – Engine Map 1 switch DRY/WET
7 – Reset : 1 push button
8 – Heating : 1 switch ON/OFF
9 – Fire extinguisher
1 push button
1 2
4
3
5 6 7
8 9

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C-15

Engine diagnostic parameters
: (see also chapter
C-Engine)

Engine
parameters Signification
Values expected
when engine is
OFF
Values expected when Engine is
running
RPM Engine revs 0 - Idle > 1200rpm
- WaterT<50°c : RPM limiter = 4500rpm
- 50°c - WaterT > 100°c, rpm limiter decrease
progressively to reach 3500rpm at 120°c
VBatt (V) Battery voltage 11.5V to 12.5V > 13.5V
OilP (b) Oil pressure 0 >1.5b when engine RPM>3000
WaterT (°C) Water temp
#ambient temp when the
car is cold Water temp progressively increase to 87°c
(Water fan goes ON at low speed)
AirT (°C) Air intake temp #ambient temp when the
car is cold Air temp progressively increase when the car is
in static position
Pedal (%) Gas Pedal
potentiometer position 0 > 100% depending on
Gas pedal position 0 > 100% depending on Gas pedal position
Throttle (°) Throttle
potentiometer position <9°
(depends on water temp) 0> 100° depending on Gas pedal position
FBW Fly by wire status OK
OK
Manifold P Manifold air pressure Atmospheric pressure - Idle : Manifold P< 350mb
- When Water T >55°c Manifold P follows strictly
the BoostP (at 100% throttle)
Boost P Boost pressure Atmospheric pressure - Boost P < 1.1b when Water T <30°c
- When 30°c < Water T < 50°c => BoostP
increase progressively
- when water T > 50°c => BoostP can go to its
maximum value (2.1b)
VVT1_tg (°)
VVT1 target =
instruction sent by
ECU to the dephaser 0
If WaterT < 55°, VVT1_tg =0
As soon as WaterT>55°, VVT1_tg=100
VVT1_pos (°) Intake
camshaft pos :
depends on VVT1_tg 0 - After starting : automatic calibration (10sec)
- Then VVT1_pos = 100°
- when water T>55°, VVT1_pos must strictly
follows VVT1_tg
Fuel (L) Fuel level Fuel Level Fuel level
Fuel LP (b)
Fuel press
(measured at the
exit of the fuel cell) 0b / 5b maxi when “fuel
pump” button is pressed 4.7 Fuel HP (b) Fuel press (HP rail) <10b - 18b < fuel HP <180b
-If fuel HP < 15b during starter excitation, the
engine will not start, it’s necessary to bleed the
air inside of the rail
(see procedure in chapter
C-Engine)
Water Fan Water fan speed OFF
(depends on water temp) LOW (Low speed) when Water T >87°C
OFF when Water T <86°C
HIGH (High speed) when Water T >90°C
LOW when WaterT <88°C
See chapter
C-Engine
Turbo Fan Turbo fan OFF
(depends on Air temp) ON if Air temp is > 50°C
OFF when Air temp is <48°C
Waste Gate (%)
Waste gate duty 0
Depends on Boost pressure target
Must always be under 70%
Pop off (%) Pop off valve pos 0 (close) - 100% (open) after an complete closure of the
throttle and Boost P > 1400 mbar (to reduce the
pressure upstream to the closed throttle)
- 100% if WaterT <50°c
ID Not used

For reliability reasons and to avoid alarms risings,
it’s strongly
recommended to let the engine warm up to a water temp > 60°C
before any practising. If this condition is not respec ted, the full engine
power won’t be available.

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C-18

B.6.3.1.8 DIAGNOSTIC PAGE 5 : CBNT DIAGNOSTIC (PAGE 1/2 : STATES)



Every indication corresponds to the XAP CBNT pinout and shows the state
(ON/OFF) of
each Pin. Please refer to chapter F- wiring for more details.

When XAP Master relay is ON :
- All values from the first column must be “ON” (gr een)

- On the second column, Steer W/A, starter and revG B Sol must be “ON” green, for the
other Pins, please find the action/result below :
Sensors
/actuators Signification Action result
stop light SW Brake Pedal
contactor switch Brake pedal pressed OFF >ON
rain light SW Rain light switch on facia switch
panel “Rain ” switch ON OFF >ON
light left SW Left side lights switch on steering
wheel “light” button pressed OFF >ON
light right SW Right side lights switch on steering
wheel “light” button pressed OFF >ON
ignition Ignition coils switch on facia switch
panel “ignition” switch ON OFF >ON
fuel pump Fuel tower pump (facia switch panel
manual mode or automatic mode) state “fuel pump” button pressed and/or
automatic fuel pump management OFF >ON
brake light Lateral rear brake light state
Brake pedal pressed OFF >ON
rain light** Rear central rain light state Brake pedal pressed
And/or « Rain » switch ON And/or pit limiter ON
And/or Reverse gear ratio engaged OFF >ON
wiper zero “Wiper” position state
When “wiper” leave its rest position ON>OFF

** Please refer to Central rear rain light activati on strategies in this chapter

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C-21

B.6.3.4.2 SECONDARY ALARMS (CATEGORY B)
All non Cat A alarms are classified in the category B. They are clearly displayed to the
driver, but he is still able to drive normally (the dashboard information remains normally
readable).
A message is displayed in the Area “Default”
In addition with the message displayed, the corresp onding alarm LED becomes ORANGE:
- 1 Right HS column (gearbox diagnostic)
- 1 Left HS column (engine diagnostic)

If 1 or more alarms are present, the messages are s crolling in the “default” area


B.6.3.4.3 A
LARMS AND THRESHOLD

Category Message Alarm LED Meaning Threshold
A “V BAT MIN”
+ value in Red 4 LEFT + 3 RIGHT Min. battery voltage
V batt < 11V and
revs > 4000 rpm
B “V BAT MAX”
+ value in Orange 1 Left Max. battery voltage V batt > 15V
B “OILP max”
+ value in Orange 1 Left Max. oil pressure Oil P > 6 bar
A “OILP min”
+ value in Red 4 LEFT + 3 RIGHT Min. oil pressure Oil P < 1.5 bar and
revs > 3000rpm
A “Water T Max”
+ value in Red 4 LEFT + 3 RIGHT Max. water temperature
> 105°C and
revs > 1000 rpm
B “Water T Min”
+ value in Orange 1 Left Min. water temperature <40°C and
revs > 4000rpm
B "AIR T MAX"
+ value in Orange 1 Left Max. air temperature
Air T > 90°C
revs > 1000 rpm
B “HP fuel min”
+ value in Orange 1 Left Min HP fuel pump (rail pressure) < 300 mbars and
revs > 1500 rpm
B “LP fuel min”
+ value in Red 1 Left Min LP fuel pump
< 3 bars and
revs<1000rpm
B "Throttle - def"
+ value in Blue 1 Left Electrical fault on electrical throttle pot.
-
B “Pedal - def”
+ value in Blue 1 Left Electrical fault on pedal pot -
B "Boost P/ air T - def"
+ value in Blue 1 Left Electrical fault on boost pressure / air Tem
p sensor -
Engine
alarm LED gearbox
alarm LED

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C-22

B " Manifold P - def"
+ value in Blue 1 Left Electrical fault on manifold sensor -
B "Oil P - def"
+ value in Blue 1 Left Electrical fault on oil pressure sensor -
B
"Water T - def"
+ value in Blue 1 Left Electrical fault on water temperature sensor -
B
“Throt FBW * def”
+ value in blue 1 Left Electrical fault on motorised throttle
B
“High press def”
+ value in Blue 1 Left High pressure sensor default -
B
“Low press def”
+ value in Blue 1 Left Low pressure sensor default -
B
" V.V.T.1 - def"
+ value in Blue 1 Left Intake V.V.T. servo control default difference > 10°
between VVT1_tg and VVT1_pos during more than 5s
B “GB actuator - def”
+ value in Blue 1 Right Gearbox actuator default
(only if connected) -
B "GB Pot - def"
+ value in Blue 1 Right Electrical default on barrel position senso
r -
B “up contact – def”
+ value in Blue 1 Right Electrical default on upshift contactor -
B “Solenoid R”
+ value in Blue 1 Right Electrical default on reverse solenoid (barrel
unlocking) -
B "CBNT - Can Def" - CAN CBNT fault -
B "Steering - def" - Major/minor fault on power ste
ering module -
“Gear” - Gear button pressed, message displayed in the
middle of the screen without alarm

"Pit Limiter" - Speed limiter enabled, message displayed on the top of the screen without alarm
-

B.6.4 BASIC PROCEDURES
B.6.4.1 Power-up

Press the “ON” button of the facia switch panel
(See B.6.1) to power supply the vehicle
The “COSWORTH” home page appears when the dashboard display first comes on, and
then moves to the first driver page (RACE Page)
B.6.4.2 Starting

Once the vehicle’s electrics are on, flick the vehi cle's “IGNITION” switch to the up (ON)
position.
Check that no gear is engaged (the letter “N” is di splayed on one of the display screen’s
driver pages).
Press on the “START” button without touching the Gas Pedal


The vehicle will only start if the following elect ronic equipments are connected
and are working properly:
- ECU
- CBNT
- Master relay
It is possible to start without plugging the dashbo ard
NOTE :
For the first engine start after engine refitting, it’s necessary to bleed the fuel
rail. To make it properly, please follow carefully the procedure indicated in chapter C-
Engine

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C-33

B.9 APPENDIX
B.9.1 LIST OF MARKED PARTS

All parts that are specific to Clio Cup are engrave d.
The following genuine Renault parts are identified either by a “Renault Sport” laser
engraving or by a hologram (its presence is compuls ory with NO PAINT)

PART NAME REFERENCE “RENAULT SPORT” HOLOGRAM
Engine bulkhead heat shield 67900 6317 R X
Front shock absorber 98CUP00040 X
Rear Wing 8201380868 X
Battery 7711127895 X
Rear spoiler 96030 5963 R X
Airbox 8201378943 X
Steering column 8201372112 X
Air intake duct 8201409155 X
Left lower air Guide 21469 1078 R X
Left air guide 21559 0558 R X
Right air guide 21558 9177 R X
Roof inside aerator 77 11 160 315 X
Battery cover 77 11 162 704 X
Dashboard Cosworth ICD 82 01 372 416 X
ECU Cosworth SQ7 82 01 381 101 X
Front left door inside cover 82 01 382 021 X
Front right door inside cover 82 01 382 023 X
Facia air duct 82 01 389 867 X
Fire extinguisher 82 01 396 046 X
Water Fan 214819617R X
Rear spoiler lower cover 960303776R X
Turbo air exchanger 98CUP00006 X
Complete fuel tank 98CUP00008 X
Water cooler 98CUP00009 X
Front Right headlight 98CUP00015 X
Front Left headlight 98CUP00017 X
Rear Right light on rear cover 98CUP00022 X
Rear Left light on rear cover 98CUP00024 X
FR door window 98CUP00058 X
FL door window 98CUP00059 X
RR door window 98CUP00061 X
RL door window 98CUP00062 X
RR quarter window 98CUP00063 X
RL quarter window 98CUP00064 X
Rear bumper skin 98CUP00065 X
Rear window 98CUP00068 X
Right rearview mirror 98CUP00070 X
Left rearview mirror 98CUP00071 X
Left rearview mirror cover 98CUP00072 X
Right rearview mirror cover 98CUP00073 X
Windscreen 98CUP00084 X
Roof hatch 82 01 383 889 X
Front crossbeam 752107246R X
rear air diffuser 960302211R X
FR mudguard 98CUP00074 X

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FL Mudguard 98CUP00075 X
FR door 98CUP00076 X
FL dooe 98CUP00077 X
Front cover 98CUP00080 X
Rear cover 98CUP00081 X
Fuel pump / gauge 98CUP00093 X
RR door 98CUP00078 X
RL door 98CUP00079 X
Gearbox command rod 809mm 8201418758 X
Gearbox command rod 784mm 8201418759 X
Rear camber/alignment shim 10’ 8201369770 X
Rear camber/alignment shim 20’ 8201369771 X
Rear camber/alignment shim 30’ 8201369772 X
Rear camber/alignment shim 1° 8201369773 X
Anti-roll bar 54611 9898 R X
Anti-roll bar rod 8201079463 X
Front master cylinder 19,1mm 77 11 158 019 X
Rear master cylinder 20.6mm 77 11 158 025 X
Gearbox manual lever 77 11 160 560 X
Clutch mechanism 77 11 160 633 X
FR calliper 77 11 160 362 X
FL Calliper 77 11 160 363 X
FL upright 77 11 160 481 X
FR upright 77 11 160 480 X
Turbo upstream pipe 82 01 370 056 X
Flywheel 82 01 350 850 X
AP clutch disc 82 01 370 335 X
Front brake disc AP 320x28 82 01 395 136 X
Front calliper support 82 01 403 772 X
Front hub 432000010R X
Subframe crossbeam 82 00 537 434 X
RR central hub 98CUP00035 X
RL central hub 98CUP00036 X
FR wishbone 82 01 361 749 X
FL wishbone 82 01 361 750 X
Front brake pad RC6ER 8201442791 X
Rear brake pads RC6 77 11 162 956 X
Rear brake pads RC5+ 77 11 162 954 X