brake RENAULT CLIO CUP 2013 X85 / 3.G User Manual

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B PRESENTATION

CONTENTS
B
PRESENTATION 2
B.1 IDENTIFICATION 4
B.1.1 ROLL CAGE 4
B.1.2 CHASSIS NUMBER 4
B.1.3 HOLOGRAMS 5
B.1.4 MARKINGS 5
B.2 DIMENSIONS 6
B.3 CAPACITIES 7
B.4 GENERAL CHARACTERISTICS 8
B.5 HANDLING 9
B.5.1 LIFTING 9
B.5.2 TOWING 9
B.6 USING THE CAR 10
B.6.1 FACIA SWITCH PANEL : XAP_SWT98 10
B.6.2 STEERING WHEEL SWITCH PANEL : XAP_STER98 11
B.6.3 DASHBOARD: COSWORTH ICD 01D-032954-RST 12
B.6.3.1 PAGES 12
B.6.3.1.1 DRIVER PAGE 1 : RACE PAGE 12
B.6.3.1.2 DRIVER PAGE 2 : QUALIFICATION PAGE 13
B.6.3.1.3 DRIVER PAGE 3 : CIRCUIT MAP PAGE 14
B.6.3.1.4 DIAGNOTIC PAGE 1 : ENGINE DIAGNOSTIC 14
B.6.3.1.5 DIAGNOSTIC PAGE 2 : GEARBOX DIAGNOSTIC 16
B.6.3.1.6 DIAGNOSTIC PAGE 3 : BRAKE / CHASSIS DIAGNOSTIC 17
B.6.3.1.7 DIAGNOSTIC PAGE 4 : CBNT DIAGNOSTIC (PAGE 1/2 : STATUS) 17
B.6.3.1.8 DIAGNOSTIC PAGE 5 : CBNT DIAGNOSTIC (PAGE 1/2 : STATES) 18
B.6.3.2 CHANGING PAGES 19
B.6.3.3 LEDS / SHIFTLIGHTS 19
B.6.3.4 ALARMS DISPLAYED ON THE DASHBOARD 20
B.6.3.4.1 MAIN ALARMS (CATEGORY A) 20
B.6.3.4.2 SECONDARY ALARMS (CATEGORY B) 21
B.6.3.4.3 ALARMS AND THRESHOLD 21
B.6.4 BASIC PROCEDURES 22
B.6.4.1 POWER-UP 22
B.6.4.2 STARTING 22
B.6.4.3 TURNING OFF THE ENGINE 23
B.6.4.4 SWITCHING OFF THE POWER SUPPLY 23
B.6.4.5 CHANGING GEARS 23
B.6.4.6 PIT LIMITER 23
B.6.4.7 CONTROLLING THE RAIN LIGHT 24
B.6.4.8 RESETTING THE CHASSIS SENSORS 25

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B.3 CAPACITIES

REGULATIONS / RECOMMENDATIONS

Capacity Characteristics Comments
Fuel tank 42L ·
Free practice or private testing: SP 98
grade unleaded
· Events: see technical regulations Tolerance:
-0L/+1.5L
Engine lubricant
4.0L : engine
(4.2L with the oil filter) Elf EXCELLIUM NF
5W40
See technical
regulations
Gearbox lubricant
Casing : 1.3L
(1.5L with the
cooling circuit) ELF HTX 755 or
Motul Gear Competition

(SADEV preconisation ) 80 W 140
75W140 See technical
regulations
Coolant 6.5L Glaceol RX Type D free
Front/rear brake
fluid <800mL CASTROL SRF See technical
regulations

The use of :
· Elf Excelcium 5W40 engine oil
· CASTROL SRF brake fluid

are mandatory
(refer to technical regulations).

You are free to use alternatives for all other flui ds, but they must comply with the
characteristics specified above.

All brand new cars are delivered with

TOTAL SP98 grade unleaded : 10L Elf Excellium NF 5w40 engine oil
CASTROL SRF brake fluid
ELF HTX 755 gearbox oil

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B.6.3.1.6 DIAGNOSTIC PAGE 3 : BRAKE / CHASSIS DIAGNOSTIC



Brake/
chassis
parameters
Signification
Values expected
when engine is
OFF
Values expected when Engine is
running
Front BP Font brake pressure From 0 to more than 10 0b
Rear BP Rear Brake pressure From 0 to 40b (depends on rear brake pressure limiter setup)
Balance % of brake pressure
on front axle From 40% to 70% (depends on balance bar rod setup)
Steering
Steering angle
sensor -360° to + 360°
FL WSP (kph)
Front left wheel
speed 0 >0 when a gear is engaged
FR WSP (kph)
Front right wheel
speed 0 >0 when a gear is engaged

B.6.3.1.7
DIAGNOSTIC PAGE 4 : CBNT DIAGNOSTIC (PAGE 1/2 : STATUS)



Every indication corresponds to the XAP CBNT pinout and shows the status
(OK / FAULT)
of each Pin (one Letter = A, B, h, g…etc = 1 Pin). All values must be “OK” (green).
When “FAULT” appears, the Pin is not correctly supp lied. Please refer to chapter F- wiring
for more details.

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B.6.3.1.8 DIAGNOSTIC PAGE 5 : CBNT DIAGNOSTIC (PAGE 1/2 : STATES)



Every indication corresponds to the XAP CBNT pinout and shows the state
(ON/OFF) of
each Pin. Please refer to chapter F- wiring for more details.

When XAP Master relay is ON :
- All values from the first column must be “ON” (gr een)

- On the second column, Steer W/A, starter and revG B Sol must be “ON” green, for the
other Pins, please find the action/result below :
Sensors
/actuators Signification Action result
stop light SW Brake Pedal
contactor switch Brake pedal pressed OFF >ON
rain light SW Rain light switch on facia switch
panel “Rain ” switch ON OFF >ON
light left SW Left side lights switch on steering
wheel “light” button pressed OFF >ON
light right SW Right side lights switch on steering
wheel “light” button pressed OFF >ON
ignition Ignition coils switch on facia switch
panel “ignition” switch ON OFF >ON
fuel pump Fuel tower pump (facia switch panel
manual mode or automatic mode) state “fuel pump” button pressed and/or
automatic fuel pump management OFF >ON
brake light Lateral rear brake light state
Brake pedal pressed OFF >ON
rain light** Rear central rain light state Brake pedal pressed
And/or « Rain » switch ON And/or pit limiter ON
And/or Reverse gear ratio engaged OFF >ON
wiper zero “Wiper” position state
When “wiper” leave its rest position ON>OFF

** Please refer to Central rear rain light activati on strategies in this chapter

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If the pit limiter is activated while the current s peed is > 60kph, all the Shiftlights flashes
together till the vehicle reach 60kph (at this part icular moment, all shiftlights remains ON
but without flashing)


NOTE
: The speed limiter does not control the brakes. Cons equently, the vehicle speed
will only slow rapidly to 60kph if the driver appli es the brakes.

To disable the pit limiter mode, the driver has to press the button “PIT” of the steering
wheel : the message “ Pit Limiter” disappears on the display.

Specific conditions:
The driver may only enable and disable the speed li miter when the vehicle is in on a
forward gear (1 to 4)
B.6.4.7 Controlling the rain light

The rain light is switched on by flicking the “rain ” switch to the up position (ON).

The central rear rain light is ON continuously whe n enabled.

However, it is lightning automatically with flashin g phases (flashes at 0.5Hz) in the
following specific situations: - When the Pit limiter is enabled
- For a period of 20 seconds after the engine stall s
- When Reverse Gear ratio is shifted

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B.6.4.8 Resetting the chassis sensors

This procedure allows to reset the following sensor s:
- Front Brake pressure sensor
- Rear brake pressure sensor
- Steering angle sensor
It is necessary to make a reset if one of the follo wing sensor has been changed or if the
brake circuit has been bleeded.
CONDITIONS :


The car must be in the following configuration to a llow the procedure:
- Engine stalled
- Gearbox in Neutral
- Speed = 0 kph
- Brake pedal released
- Steering wheel straight
- Car on a flat surface · Press the “ON” button to power supply the car
· Display the “brake diagnostic” page
· Press the “RESET” button, the following message app ears :

· press again the “RESET” button gain to start the pr ocedure or “PAGE” button
(steering wheel) to cancel it

· Check in the “brake diagnostic” page that the value of :
Front BP = 0 bar
Rear BP = 0 bar
Steering angle = 0 °

This page only reminds
the conditions to
perform the RESET
procedure

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FL Mudguard 98CUP00075 X
FR door 98CUP00076 X
FL dooe 98CUP00077 X
Front cover 98CUP00080 X
Rear cover 98CUP00081 X
Fuel pump / gauge 98CUP00093 X
RR door 98CUP00078 X
RL door 98CUP00079 X
Gearbox command rod 809mm 8201418758 X
Gearbox command rod 784mm 8201418759 X
Rear camber/alignment shim 10’ 8201369770 X
Rear camber/alignment shim 20’ 8201369771 X
Rear camber/alignment shim 30’ 8201369772 X
Rear camber/alignment shim 1° 8201369773 X
Anti-roll bar 54611 9898 R X
Anti-roll bar rod 8201079463 X
Front master cylinder 19,1mm 77 11 158 019 X
Rear master cylinder 20.6mm 77 11 158 025 X
Gearbox manual lever 77 11 160 560 X
Clutch mechanism 77 11 160 633 X
FR calliper 77 11 160 362 X
FL Calliper 77 11 160 363 X
FL upright 77 11 160 481 X
FR upright 77 11 160 480 X
Turbo upstream pipe 82 01 370 056 X
Flywheel 82 01 350 850 X
AP clutch disc 82 01 370 335 X
Front brake disc AP 320x28 82 01 395 136 X
Front calliper support 82 01 403 772 X
Front hub 432000010R X
Subframe crossbeam 82 00 537 434 X
RR central hub 98CUP00035 X
RL central hub 98CUP00036 X
FR wishbone 82 01 361 749 X
FL wishbone 82 01 361 750 X
Front brake pad RC6ER 8201442791 X
Rear brake pads RC6 77 11 162 956 X
Rear brake pads RC5+ 77 11 162 954 X

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B.9.2 REPLACEMENT OF MECHANICAL COMPONENTS

The mileage of the below parts must be monitored by the user throughout the vehicle’s
lifetime.
The mileage stated in the table below is the maximu m expected mileage before
replacement, notwithstanding any incidents or accid ents.
Should any component become faulty or its condition deteriorate before reaching the
stated mileage, please contact Renault Sport Techno logies.

NOTE :
This list may not under any circumstances be cons idered to be part of the
manufacturer’s warranty.

Parts Recommanded milage
Front axle
Point E and Point F ball joint 5000 km
Wishbone ball joints 3000 km
Wheel bearing 5000 km
Shock absorbers + Bump stop 5000 km
Support strut 10000 km
Anti-roll ball joint 7000 km
Wheel stud and nut 5000 km
Rear Axle
Point F ball joint 7000 km
Point E ball joint 7000 km
Point A ball joint 7000 km
Wheel bearing 5000 km
Shock absorbers + Bump stop 5000 km
Wheel stud and nut 5000 km
Steering
Power steering module 15000 km
Steering rack 7500 km
Steering rod ball joint (point H) 7000 km
Rack ball joint 7000 km
Transmission
Gearbox 7500 km
Clutch friction 4500 km
Clutch mecanism 4500 km
Slave cylinder bearing 5000 km
Driveshafts 5000 km
Engine
Engine / Turbo / HP pump / WG / pop off 10000 km
Starter / alternator 10000 km
Engine + Gearbox mountings 10000 km
Motorised Throttle 6000 km
Gas Pedal potentiometer 10000 km
Brakes
Front brake disc 1500 km
Front brake caliper 6000 km
Rear brake disc 8000 km
Rear brake calliper 8000 km

NOTE:
Particular attention must be paid to the state of t he fasteners after any work has
been carried out.