dashboard RENAULT CLIO CUP 2013 X85 / 3.G User Manual

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B PRESENTATION

CONTENTS
B
PRESENTATION 2
B.1 IDENTIFICATION 4
B.1.1 ROLL CAGE 4
B.1.2 CHASSIS NUMBER 4
B.1.3 HOLOGRAMS 5
B.1.4 MARKINGS 5
B.2 DIMENSIONS 6
B.3 CAPACITIES 7
B.4 GENERAL CHARACTERISTICS 8
B.5 HANDLING 9
B.5.1 LIFTING 9
B.5.2 TOWING 9
B.6 USING THE CAR 10
B.6.1 FACIA SWITCH PANEL : XAP_SWT98 10
B.6.2 STEERING WHEEL SWITCH PANEL : XAP_STER98 11
B.6.3 DASHBOARD: COSWORTH ICD 01D-032954-RST 12
B.6.3.1 PAGES 12
B.6.3.1.1 DRIVER PAGE 1 : RACE PAGE 12
B.6.3.1.2 DRIVER PAGE 2 : QUALIFICATION PAGE 13
B.6.3.1.3 DRIVER PAGE 3 : CIRCUIT MAP PAGE 14
B.6.3.1.4 DIAGNOTIC PAGE 1 : ENGINE DIAGNOSTIC 14
B.6.3.1.5 DIAGNOSTIC PAGE 2 : GEARBOX DIAGNOSTIC 16
B.6.3.1.6 DIAGNOSTIC PAGE 3 : BRAKE / CHASSIS DIAGNOSTIC 17
B.6.3.1.7 DIAGNOSTIC PAGE 4 : CBNT DIAGNOSTIC (PAGE 1/2 : STATUS) 17
B.6.3.1.8 DIAGNOSTIC PAGE 5 : CBNT DIAGNOSTIC (PAGE 1/2 : STATES) 18
B.6.3.2 CHANGING PAGES 19
B.6.3.3 LEDS / SHIFTLIGHTS 19
B.6.3.4 ALARMS DISPLAYED ON THE DASHBOARD 20
B.6.3.4.1 MAIN ALARMS (CATEGORY A) 20
B.6.3.4.2 SECONDARY ALARMS (CATEGORY B) 21
B.6.3.4.3 ALARMS AND THRESHOLD 21
B.6.4 BASIC PROCEDURES 22
B.6.4.1 POWER-UP 22
B.6.4.2 STARTING 22
B.6.4.3 TURNING OFF THE ENGINE 23
B.6.4.4 SWITCHING OFF THE POWER SUPPLY 23
B.6.4.5 CHANGING GEARS 23
B.6.4.6 PIT LIMITER 23
B.6.4.7 CONTROLLING THE RAIN LIGHT 24
B.6.4.8 RESETTING THE CHASSIS SENSORS 25

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B.6.2 STEERING WHEEL SWITCH PANEL : XAP_STER98



Button Action Short press Long press
LIGHT Light management
(Front headlight and rear) Head light flasher 1st Long press :
light goes ON
2nd long press : light goes OFF
WIPER Wiper management 1 go/back wiper, return to
“0” position 1st Long press :
permanent wiper on only
one constant speed (maximum speed)
2nd long press : wiper stops and returns
at “0” position
CLEAN Windscreen cleaning (wiper + pump) While this push button is pressed, wiper and windsc
reen washer work
together. When released, wiper return to “0” positi on
PAGE Access to the dashboard
pages Change page
Switch between “diagnostic pages”
(3) and “driver pages” (5)
PIT Pit limiter management 1st short press :
enable (60kph)
2nd short press : Disable /
GEAR Gearbox barrel unlocking
(safety) Unlock the gearbox barrel (see
chapter
D “Trasnmission-sifting” ) /
GREEN
BUTTON Free button Management accessible using the
free connector on chassis loom (See
chapter
F “wiring looms”) /

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B.6.3 DASHBOARD: COSWORTH ICD 01D-032954-RST

B.6.3.1 Pages


The display contains 8 pages classified in 2 differ ent families :
- Family 1 : 3 “driver” pages
-
Family 2 : 5 “diagnostic” pages
B.6.3.1.1 D
RIVER PAGE 1 : RACE PAGE


Area “LAP” :
Time : Current lap time (stay displayed 10s after having being cut)
Lap # : number of lap completed during the RUN
Area “Speed” : Current speed displayed (depends on tyre diameter, configurable in Toolset (see
chapter G - Softwares )

Area “Default” :

When 1 or several defaults appear, they are scrolli ng on this area when the default is still
present.
NOTE :
Even if the defaults disappears (Oil_P min, or GB_p ot_def for example) :
- A letter in the area “Event” is recorded depending on the kind of default.
- A alarm LED appears on top right or top left positi on (engine or Gearbox alarm)

Area “Event: Each letter means that during the last or current R UN, an
alarm was recorded (even if it disappeared after) t o
encourage team to check the default.
W : Water temp alarm recorded (min or max)
O : Oil pressure recorded (min or max)
B : Battery voltage recorded (min or max)
E : engine alarm recorded (other engine sensor than W, O, B)
G : gearbox alarm recorded

Default
Engine alarm LED
Gearbox alarm LED

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B.6.3.4 Alarms displayed on the dashboard

Alarms are generated by the ICD depending on engine / gearbox sensors values sent by
the ECU for display.
The alarm/default message disappears only when the problem is solved. Even if the
problem is solved, till the power supply is ON :
- The top left and/or right LEds alarms remain ON
- The letter in the area “event” is displayed

We distinguish 2 categories of alarms : A and B
B.6.3.4.1 M
AIN ALARMS (CATEGORY A)

The following alarms are displayed to the driver, m eaning that he must immediately
stop the car and cut the engine.
o Water T max
o Oil P min
o Vbatt min

See List on next page with the corresponding thresh olds.

A message is displayed on the full screen on the da shboard + in the Area ‘Default” to
force the driver to stop
In addition with the message displayed, all the fol lowing LEDs become RED:
- 3 on the Right column (above gearbox diagnostic L ED)
- 3 on the Left column (above engine diagnostic LED )
+ 1 engine alarm LED in RED

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B.6.3.4.2 SECONDARY ALARMS (CATEGORY B)
All non Cat A alarms are classified in the category B. They are clearly displayed to the
driver, but he is still able to drive normally (the dashboard information remains normally
readable).
A message is displayed in the Area “Default”
In addition with the message displayed, the corresp onding alarm LED becomes ORANGE:
- 1 Right HS column (gearbox diagnostic)
- 1 Left HS column (engine diagnostic)

If 1 or more alarms are present, the messages are s crolling in the “default” area


B.6.3.4.3 A
LARMS AND THRESHOLD

Category Message Alarm LED Meaning Threshold
A “V BAT MIN”
+ value in Red 4 LEFT + 3 RIGHT Min. battery voltage
V batt < 11V and
revs > 4000 rpm
B “V BAT MAX”
+ value in Orange 1 Left Max. battery voltage V batt > 15V
B “OILP max”
+ value in Orange 1 Left Max. oil pressure Oil P > 6 bar
A “OILP min”
+ value in Red 4 LEFT + 3 RIGHT Min. oil pressure Oil P < 1.5 bar and
revs > 3000rpm
A “Water T Max”
+ value in Red 4 LEFT + 3 RIGHT Max. water temperature
> 105°C and
revs > 1000 rpm
B “Water T Min”
+ value in Orange 1 Left Min. water temperature <40°C and
revs > 4000rpm
B "AIR T MAX"
+ value in Orange 1 Left Max. air temperature
Air T > 90°C
revs > 1000 rpm
B “HP fuel min”
+ value in Orange 1 Left Min HP fuel pump (rail pressure) < 300 mbars and
revs > 1500 rpm
B “LP fuel min”
+ value in Red 1 Left Min LP fuel pump
< 3 bars and
revs<1000rpm
B "Throttle - def"
+ value in Blue 1 Left Electrical fault on electrical throttle pot.
-
B “Pedal - def”
+ value in Blue 1 Left Electrical fault on pedal pot -
B "Boost P/ air T - def"
+ value in Blue 1 Left Electrical fault on boost pressure / air Tem
p sensor -
Engine
alarm LED gearbox
alarm LED

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B " Manifold P - def"
+ value in Blue 1 Left Electrical fault on manifold sensor -
B "Oil P - def"
+ value in Blue 1 Left Electrical fault on oil pressure sensor -
B
"Water T - def"
+ value in Blue 1 Left Electrical fault on water temperature sensor -
B
“Throt FBW * def”
+ value in blue 1 Left Electrical fault on motorised throttle
B
“High press def”
+ value in Blue 1 Left High pressure sensor default -
B
“Low press def”
+ value in Blue 1 Left Low pressure sensor default -
B
" V.V.T.1 - def"
+ value in Blue 1 Left Intake V.V.T. servo control default difference > 10°
between VVT1_tg and VVT1_pos during more than 5s
B “GB actuator - def”
+ value in Blue 1 Right Gearbox actuator default
(only if connected) -
B "GB Pot - def"
+ value in Blue 1 Right Electrical default on barrel position senso
r -
B “up contact – def”
+ value in Blue 1 Right Electrical default on upshift contactor -
B “Solenoid R”
+ value in Blue 1 Right Electrical default on reverse solenoid (barrel
unlocking) -
B "CBNT - Can Def" - CAN CBNT fault -
B "Steering - def" - Major/minor fault on power ste
ering module -
“Gear” - Gear button pressed, message displayed in the
middle of the screen without alarm

"Pit Limiter" - Speed limiter enabled, message displayed on the top of the screen without alarm
-

B.6.4 BASIC PROCEDURES
B.6.4.1 Power-up

Press the “ON” button of the facia switch panel
(See B.6.1) to power supply the vehicle
The “COSWORTH” home page appears when the dashboard display first comes on, and
then moves to the first driver page (RACE Page)
B.6.4.2 Starting

Once the vehicle’s electrics are on, flick the vehi cle's “IGNITION” switch to the up (ON)
position.
Check that no gear is engaged (the letter “N” is di splayed on one of the display screen’s
driver pages).
Press on the “START” button without touching the Gas Pedal


The vehicle will only start if the following elect ronic equipments are connected
and are working properly:
- ECU
- CBNT
- Master relay
It is possible to start without plugging the dashbo ard
NOTE :
For the first engine start after engine refitting, it’s necessary to bleed the fuel
rail. To make it properly, please follow carefully the procedure indicated in chapter C-
Engine

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B.6.4.3 Turning off the engine

Flick the “IGNITION” switch to the down (OFF) posit ion

NOTE : The vehicle’s electrics remain switched on
Except in the event of an emergency stop, it’s stri ctly not advised to turn off the
engine using the power supply switch (OFF button).
It is also recommended to wait 30seconds between sw itching off the engine and
switching off the power supply.
Respecting these two recommendations will guarantee optimum operation of the power
steering.
B.6.4.4 Switching off the power supply

Press the “OFF” button of the facia switch panel an d hold there for at least half a second.
The dashboard display is switched off.
NOTE: Switching off the power supply also switches off th e engine.

B.6.4.5 Changing gears

2 modes are possible and are completely independent . It’s possible to make randomly
upshift and downshift manually (using the lever) or in semi-auto using paddle shift kit.

Please refer to Chapter D-Transmission/shifting for a complete description of the shifting
modes.
B.6.4.6 Pit limiter

The purpose of this function is to limit the vehicl e's speed to 60kph
. It is enabled and
disabled by the driver.
Principle:
By pressing the button “PIT” of the steering wheel, Engine revs are thus limited (by the
ECU) to those corresponding to a speed of 60kph and the message “PIT LIMITER” is
displayed on the dashboard in the RPM Area :

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B.9 APPENDIX
B.9.1 LIST OF MARKED PARTS

All parts that are specific to Clio Cup are engrave d.
The following genuine Renault parts are identified either by a “Renault Sport” laser
engraving or by a hologram (its presence is compuls ory with NO PAINT)

PART NAME REFERENCE “RENAULT SPORT” HOLOGRAM
Engine bulkhead heat shield 67900 6317 R X
Front shock absorber 98CUP00040 X
Rear Wing 8201380868 X
Battery 7711127895 X
Rear spoiler 96030 5963 R X
Airbox 8201378943 X
Steering column 8201372112 X
Air intake duct 8201409155 X
Left lower air Guide 21469 1078 R X
Left air guide 21559 0558 R X
Right air guide 21558 9177 R X
Roof inside aerator 77 11 160 315 X
Battery cover 77 11 162 704 X
Dashboard Cosworth ICD 82 01 372 416 X
ECU Cosworth SQ7 82 01 381 101 X
Front left door inside cover 82 01 382 021 X
Front right door inside cover 82 01 382 023 X
Facia air duct 82 01 389 867 X
Fire extinguisher 82 01 396 046 X
Water Fan 214819617R X
Rear spoiler lower cover 960303776R X
Turbo air exchanger 98CUP00006 X
Complete fuel tank 98CUP00008 X
Water cooler 98CUP00009 X
Front Right headlight 98CUP00015 X
Front Left headlight 98CUP00017 X
Rear Right light on rear cover 98CUP00022 X
Rear Left light on rear cover 98CUP00024 X
FR door window 98CUP00058 X
FL door window 98CUP00059 X
RR door window 98CUP00061 X
RL door window 98CUP00062 X
RR quarter window 98CUP00063 X
RL quarter window 98CUP00064 X
Rear bumper skin 98CUP00065 X
Rear window 98CUP00068 X
Right rearview mirror 98CUP00070 X
Left rearview mirror 98CUP00071 X
Left rearview mirror cover 98CUP00072 X
Right rearview mirror cover 98CUP00073 X
Windscreen 98CUP00084 X
Roof hatch 82 01 383 889 X
Front crossbeam 752107246R X
rear air diffuser 960302211R X
FR mudguard 98CUP00074 X