roof RENAULT KANGOO 2000 KC / 1.G Sheet Metal Work Workshop Manual

Sheet Metal Work
Contents
Page
40
41
44
45
GENERAL INFORMATION
Dimensions 40-1
Engine and equipment 40-2
Towing 40-3
Key to symbols 40-4
Fitting the extension elements 40-5
Description of parts 40-6
Sub-frame dimensions 40-8
Repair bench 40-9
Tools and specific products 40-12
LOWER STRUCTURE
Semi-extreme rear cross member 41-1
Rear floor extender 41-8
UPPER REAR STRUCTURE
Basic body rear wing panel 44-1
Added rear wing panel 44-3
Basic body side panel 44-12
Added side panel 44-14
Side panel extender 44-24
Side inner panel extender 44-28
Upper rear corner stiffener 44-30
Lights mounting side panel rain channel 44-33
TOP OF BODY
Grand volume added roof 45-1
Roof inner panel extender 45-5 P
X
A
Aa
B
Bb
G
I
J
K
Aa
E

GENERAL INFORMATION
Fitting extension elements
40Fitting extension elements
40-5
1Roof
2Rear ring
3Side panel
4Wing panel
5Basic body

GENERAL INFORMATION
Description of parts
40Description of parts
UPPER STRUCTURE
1Roof added
2Roof rear cross member
3Rear wing panel (panel and glazed version)
4Side panel rain channel support
5Side panel added (panel and glazed version)
6Side panel extender
7Side inner panel extender
8Upper rear corner stiffener
9Roof inner panel extender
PRF4011
40-6

UPPER REAR STRUCTURE
Rear wing panel fitted
44Rear wing panel fitted
INTRODUCTION
The replacement of this part is a basic operation for a
rear side impact.
It also requires the replacement of the Grand Volume
added roof, which is fitted on top at their common
contact (refer to section 45Aa).
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on additional parts will be dealt with in their
respective sections (refer to the contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part 1.
IMPORTANT: in order to aid refitting, the panel
mounting on the body during repair is different from the
original mounting (refer to the method described
below).
PRF4417
44-3
Aa

UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-4
ORIGINAL MOUNTING
MOUNTING FOR REPAIR
Moulding ∅ 7 mm
Moulding ∅ 5 mm
PARTS CONCERNED (thickness in mm):
1 Added rear wing panel 0.8
2 Basic body roof 0.8
3 Basic body rear wing panel 0.8
4 Lights mounting side panel rain channel 1.5
5 Side panel extender 1
6 Upper rear corner stiffener 1
16619S
16619-1S
Aa

UPPER REAR STRUCTURE
Added side panel
44Added side panel
INTRODUCTION
The replacement of this part is a basic operation for a
rear side impact.
It also requires the replacement of the Grand Volume
added roof, which is fitted on top at their point of
contact (refer to section 45AA).
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts will be dealt with in their
respective sections (refer to contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
IMPORTANT: in order to aid refitting, the panel
mounting on the body during repair is different from the
original mounting (refer to the method described
below).
44-14
Bb

UPPER REAR STRUCTURE
Added side panel
44
44-15
ORIGINAL MOUNTING
MOUNTING FOR REPAIR
Moulding ∅ 7 mm
Moulding ∅ 5 mm PARTS CONCERNED (thickness in mm):
1 Added side panel 0.8
2 Basic body roof 0.8
3 Basic body side panel 0.8
4 Lights mounting side panel rain channel 1,5
5 Side panel extender 1
6 Upper rear corner stiffener 1
Bb

UPPER REAR STRUCTURE
Upper rear corner stiffener
44Upper rear corner stiffener
INTRODUCTION
This part is changed in addition to changing roof with
cross member and inner panel.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts will be dealt with in their
respective sections (refer to contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part on its own.
PARTS CONCERNED (thickness in mm):
1 Upper rear corner stiffener 1
2 Side inner panel extender 0.8
3 Roof rear cross member 0.8
4 Lights support side panel rain channel 1.5
5 Roof inner panel extender 0.8
6 Basic body roof rear cross member 0.8
7 Basic body roof 0.8
8 Inner panel stiffener 0.8
764J1-16628
CAA11536-2R4
44-30
J

TOP OF BODY
Grand volume added roof
45
145 TOP OF BODY
Grand volume added roof
INTRODUCTION
The replacement of this part is a basic operation for a
side impact.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on additional parts will be dealt with in their
respective sections (refer to the contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part provided with luggage grid spacer extractors and
blanking covers.
PARTS CONCERNED (thickness in mm):
1 Added roof 0.7
2 Added side panel 0.8
3 Basic body roof 0.8
4 Roof rear cross member 0.8
5 Luggage grid spacer extractor 15
6 Upper rear corner stiffener 1
45-1
Aa

TOP OF BODY
Grand volume added roof
45
45-2
REMOVAL - REFITTING
Moulding ∅ 5 mm Moulding ∅ 5 mm
Moulding ∅ 5 mm
765A2-16625
16584R
Between sheets (1)
and (2)

16582R
Between sheets (1)
and (3)
Aa