diagram RENAULT KANGOO 2013 X61 / 2.G Power Steering Pump Assembly Workshop Manual
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Page 1 of 30
3Chassis
V1 MR-376-X76-36B000$TOC.mif
V1
36B
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from
which his vehicles are constructed."
V1
All rights reserved by Renault s.a.s.
Edition Anglaise
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
Renault s.a.s.
© Renault s.a.s. 2013
POWER-ASSISTED STEERING PUMP ASSEMBLY
GEPDA
Vdiag No.: 04
Fault finding – Introduction 36B - 2
Fault finding – List and location of components 36B - 3
Fault finding – Operating diagram 36B - 5
Fault finding – Function 36B - 7
Fault finding – Programming 36B - 8
Fault finding – Replacement of components 36B - 9
Fault finding – Fault summary table 36B - 10
Fault finding – Interpretation of faults 36B - 11
Fault finding – Conformity check 36B - 15
Fault finding – Parameter summary table 36B - 19
Fault finding – Interpretation of parameters 36B - 20
Fault finding – Command summary table 36B - 24
Fault finding – Customer complaints 36B - 25
Fault finding – Fault Finding Chart 36B - 26
Page 2 of 30
36B-2V1 MR-376-X76-36B000$010.mif
36B
GEPDA
Vdiag No.: 04
1. SCOPE OF THIS DOCUMENT
This document presents the fault finding method applicable to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING
Documentation type:
Fault finding procedure (this manual):
●Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
●Visu - Schéma
Type of diagnostic tools:
●CLIP
Special tooling required:
3. SAFETY INSTRUCTIONS
Safety rules must be observed during any work on a component to prevent any material damage or personal injury:
●check the battery voltage to avoid incorrect operation of computer functions,
●use the proper tools.
*VLL — Very Long LifeVehicle: Thalia 2/Symbol 2, Kangoo VLL*
Function concerned: Power-assisted steering pump
assemblyComputer name: GEPDA
Vdiag No.: 04
Special tooling required
Diagnostic tool
Multimeter
Elé. 1681Universal bornier
GEPDA_V04_PRELI
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Introduction
Page 5 of 30
36B-5V1 MR-376-X76-36B000$030.mif
36B
GEPDA
Vdiag No.: 04
List of system components and associated component codes:
103Alternator
186Power-assisted steering pump assembly
225Diagnostic socket
777Power supply fuse board
1016Passenger compartment fuse box
AElectric motor
BComputer
777BP15
186 M
225HK
F18 (7.5A)
1016 or 260AP4 (for MERCOSUR) OR AP23
(for BURSA)
AP23 (for KANGOO VLL)
1032A
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Operating diagram
Page 6 of 30
36B-6V1 MR-376-X76-36B000$030.mif
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Operating diagram36B
GEPDA
Vdiag No.: 04
777
M
225
1016
or 260
103BA
186
Page 11 of 30
36B-11
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
V1 MR-376-X76-36B000$090.mif
36B
GEPDA
Vdiag No.: 04
DF002
PRESENT
OR
STOREDCOMPUTER1.DEF: Supplier No. 1 signal
2.DEF: Supplier No. 2 signal
3.DEF: Supplier No. 3 signal
4.DEF: Supplier No. 4 signal
5.DEF: Supplier No. 5 signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after starting or moving the steering wheel movement
from full lock to full lock.
Special note:
Use the Wiring Diagrams Technical Note for Thalia 2/Symbol 2 and Kangoo VLL.
Check for:
●a + 12 V before ignition supply on connection BP15 of the power-assisted steering pump assembly, component
code 186,
●an earth on connection M of component 186,
●a + 12 V after ignition supply on connection AP4 (for MERCOSUR) or AP23 (for BURSA or for Kangoo VLL)
of component 186.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the supply fuses on the power-assisted steering pump assembly, component code 186 (see MR 423 or MR
374, Mechanical, 81C, Fuses, Fuses: List and location of components):
power fuse F02 (80A) (for MERCOSUR) or F05 (80A) (for BURSA or for Kangoo VLL) in the power supply fuse
board, component code 777 or 260, + after ignition supply fuse F18 (7.5A) in the passenger compartment fuse
box, component code 1016 or 260.
Replace the fuses if the checks are not correct.
If the fault is still present, contact the Techline.
GEPDA_V04_DF002
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Interpretation of faults
Page 12 of 30
36B-12
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
V1 MR-376-X76-36B000$090.mif
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Interpretation of faults36B
GEPDA
Vdiag No.: 04
DF017
PRESENT
OR
STOREDMOTOR CIRCUIT1.DEF: Supplier No. 1 signal
2.DEF: Control overcurrent
3.DEF: Inverter
4.DEF: No signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after starting or moving the steering wheel movement
from full lock to full lock.
Special note:
Use the Wiring Diagrams Technical Note for Thalia 2/Symbol 2 and Kangoo VLL.
Check for:
●a + 12 V before ignition supply on connection BP15 of the power-assisted steering pump assembly, component
code 186,
●an earth on connection M of component 186,
●a + 12 V after ignition supply on connection AP4 (for MERCOSUR) or AP23 (for BURSA or for Kangoo VLL)
of component 186.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
GEPDA_V04_DF017
Page 13 of 30
36B-13
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
V1 MR-376-X76-36B000$090.mif
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Interpretation of faults36B
GEPDA
Vdiag No.: 04
DF023
PRESENT
OR
STORED+ AFTER IGNITION FEED
1.DEF: No signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after starting or moving the steering wheel movement
from full lock to full lock.
Special note:
Use the Wiring Diagrams Technical Note for Thalia 2/Symbol 2 and Kangoo VLL.
– Check the condition and conformity of the supply fuses for the computer of the power-assisted steering pump
assembly, component code 186 (see MR 423 or MR 374, Mechanical, 81C, Fuses, Fuses: List and location
of components):
– power fuse F02 (80A) (for MERCOSUR) or F05 (80A) (for BURSA or for Kangoo VLL) in the power
supply fuse board, component code 777 or 260,
–+ after ignition supply fuse F18 (7.5A) in the passenger compartment fuse box, component code 1016
or 260.
Disconnect the two connectors from the computer on the power-assisted steering pump assembly.
Check the condition and conformity of the connectors on the power-assisted steering pump assembly and their
clips.
If the connector or connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for:
●a + 12 V before ignition supply on connection BP15 of component 186,
●an earth on connection M of component 186,
●a + 12 V after ignition supply on connection AP4 (for MERCOSUR) or AP23 (for BURSA or for Kangoo VLL)
of component 186.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Measure the battery voltage, component code 107 and check the charging circuit (see Technical Note 6014A,
Checking the charging circuit).
If the fault is still present, contact the Techline.
GEPDA_V04_DF023
Page 14 of 30
36B-14
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
V1 MR-376-X76-36B000$090.mif
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Interpretation of faults36B
GEPDA
Vdiag No.: 04
DF055
PRESENT
OR
STOREDCOMPUTER MEMORY
1.DEF: Supplier No. 6 signal
2.DEF: Supplier No. 7 signal
3.DEF: Supplier No. 1 signal
NOTESSpecial notes:
The fault is declared present after the battery is disconnected.
Use the Wiring Diagrams Technical Note for Thalia 2/Symbol 2 and Kangoo VLL.
Check for:
●a + 12 V before ignition supply on connection BP15 of the power-assisted steering pump assembly, component
code 186,
●an earth on connection M of component 186,
●a + 12 V after ignition supply on connection AP4 (for MERCOSUR) or AP23 (for BURSA or for Kangoo VLL)
of component 186.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the supply fuses on the power-assisted steering pump assembly, component code 186 (see MR 423 or MR
374, Mechanical, 81C, Fuses, Fuses: List and location of components):
power fuse F02 (80A) (for MERCOSUR) or F05 (80A) (for BURSA or for Kangoo VLL) in the power supply fuse
board, component code 777 or 260, + after ignition supply fuse F18 (7.5A) in the passenger compartment fuse
box, component code 1016 or 260.
Replace the fuses if the checks are not correct.
If the fault is still present, contact the Techline.
GEPDA_V04_DF055
Page 26 of 30
36B-26
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-36B000$150.mif
36B
GEPDA
Vdiag No.: 04
ALP1 No dialogue with the computer
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Special note:
Use the Wiring Diagrams Technical Note for Thalia 2/Symbol 2 and Kangoo VLL.
Check the vehicle battery voltage, component code 107 to obtain a value between:
10 V < X < 16 V.
To check that the diagnostic tool is not causing the fault, try to establish dialogue with a computer on another
vehicle.
If the tool is not at fault and dialogue cannot be established with any other computer on the same vehicle, it may
be that a faulty computer is disrupting communication.
Check the supply fuses on the power-assisted steering pump assembly, component code 186 (see MR 423 or MR
374, Mechanical, 81C, Fuses, Fuses: List and location of components):
power fuse F02 (80A) (for MERCOSUR) or F05 (80A) (for BURSA or for Kangoo VLL) in the power supply fuse
board, component code 777 or 260,
+ after ignition supply fuse F18 (7.5A) in the passenger compartment fuse box, component code 1016 or 260.
Check the condition and conformity of the connector on the diagnostic socket, component code 225.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for:
●a + 12 V battery supply on connection BP10 of component 225,
●a + 12 V after ignition supply on connection AP10 of component 225,
●an earth on the connections M and N or MK and NA of the component 225.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
GEPDA_V04_ALP01
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Fault Finding Chart
Page 28 of 30
36B-28
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-36B000$150.mif
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Fault Finding Chart36B
GEPDA
Vdiag No.: 04
ALP2 Poor vehicle handling
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Special note:
Use the Wiring Diagrams Technical Note for Thalia 2/Symbol 2 and Kangoo VLL.
Check the pressure and condition of the tyres, the condition of the joints and the front axle geometry.
Check the battery voltage of the vehicle and the condition of the battery terminals, component code 107.
Check the condition and presence of power fuse F02 (80A) (for MERCOSUR) or F05 (80A) (for BURSA or for
Kangoo VLL) on the power-assisted steering pump assembly, component code 186 (see MR 423 or MR 374,
Mechanical, 81C, Fuses, Fuses: List and location of components).
Check the condition and presence of + after ignition fuse F18 (7.5A) on the power-assisted steering pump
assembly, component code 186 (see MR 423 or MR 374, Mechanical, 81C, Fuses, Fuses: List and location of
components).
Check the insulation, continuity and absence of interference resistance on the following connection:
●BP15 between components 186 and 777or 260.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check that the rotation speed of the electric motor is equal to 2650 rpm. If not, contact the Techline.
If the fault is still present, contact the techline.
GEPDA_V04_ALP02