wheel bolts RENAULT TWINGO 2009 2.G Air Conditioning Workshop Manual

61A-11
HEATING
Front footwell air distribution duct: Removal - Refitting61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413 Fault finding, 88C, Airbags and pretension-
ers).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and pretensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36B, Power-assisted steer-
ing),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Control - Signals),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) .
aRemove the tweeter speakers (see Tweeter: Re-
moval - Refitting) (MR 411, 86A, Radio).
aRemove the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).aRemove the glovebox.
aRemove:
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Front right-hand footwell air distribution duct
aRemove:
-the bolts (1) from the front right-hand footwell air
distribution duct.
-the front right-hand footwell air distribution duct. Equipment required
Diagnostic tool
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
119703

61A-30
HEATING
Distribution unit: Removal - Refitting
STANDARD HEATING
61A
REFITTING
I - REFITTING PREPARATION OPERATION
aRefit the components to the distribution unit:
-the heating resistor,
-the cabin filter,
-the air recirculation control cable,
-the air distribution cable,
-the air mixer cable.
-the heater matrix,
-the fan assembly,
-the passenger compartment fan assembly control
unit,
-the A-pillar air distribution ducts.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the distribution unit.
III - FINAL OPERATION
aRemove the protective cover on the floor carpet.
aRefit:
-the dashboard cross member (see Dashboard
cross member: Removal - Refitting) (42A, Upper
front structure),
-the distribution unit bolts.
aFit the wiring.
aRefit:
-the steering column (see Steering column: Re-
moval - Refitting) (36A, Steering assembly),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the windscreen pillar trims (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim),
-the central console (see Centre console: Remov-
al - Refitting) (57A, Interior equipment).
aRefit the storage compartment.aRefit the radio (see Radio: Removal - Refitting)
(86A, Radio).
aRefit the tweeters (see Tweeter: Removal - Refit-
ting) (86A, Radio).
aRefit:
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) ,
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (88C, Air-
bags and pretensioners),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and seat
belt pretensioners).
aRefit the rev counter (see Rev counter: Removal -
Refitting) (83A, Instrument panel).
aConnect:
-the air filter unit air inlet pipe onto the air filter unit,
-the heater matrix inlet and outlet hoses.
aFit the heater matrix inlet and outlet hose clips using
the (Mot. 1448) or (Mot. 1202-01) or (Mot. 1202-
02).
aRemove the (Ms. 583) on the heater matrix inlet and
outlet hoses. WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
ENGINE REV COUNTER

61A-47
HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
II - REFITTING OPERATION FOR PART
CONCERNED
aFit the pipes on the heater matrix with new seals.
aClip on the pipe bracket.
aRefit the heater matrix and its pipes.
aRefit:
-the heater matrix bolts.
-the heater matrix pipe bracket,
-the bolt on the heater matrix pipe bracket,
-the heater matrix pipe bracket on the distribution
unit,
-the heater matrix pipe bracket bolt on the distribu-
tion unit,
III - FINAL OPERATION
aRemove the protective cover on the floor carpet.
aRefit:
-the cross member reinforcement,
-the cross member reinforcement bolts,
aTorque tighten the cross member reinforcement
bolts (21 N.m).
aRefit:
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the centre console (see Centre console: Removal
- Refitting) (57A, Interior equipment).
aRefit the storage compartment.
aRefit the radio (see Radio: Removal - Refitting)
(86A, Radio).aRefit the tweeters (see Tweeter: Removal - Refit-
ting) (86A, Radio).
aRefit:
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) ,
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the passenger front airbag (see Passenger's fron-
tal airbag: Removal - Refitting) (88C, Airbags
and pretensioners),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the steering wheel (see Centre console: Removal
- Refitting) (36A, Steering assembly),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and seat
belt pretensioners).
aRefit the rev counter (see Rev counter: Removal -
Refitting) (83A, Instrument panel).
aRefit the air outlet pipe onto the air filter unit.
aFit the air filter unit air inlet pipe.
aRefit the air filter unit air inlet pipe on the air filter unit
aRefit the heater matrix inlet and outlet hoses.
aFit the heater matrix inlet and outlet hose clips using
the (Mot. 1448) or (Mot. 1202-01) or (Mot. 1202-
02).
aRemove the (Ms. 583) on the heater matrix inlet and
outlet hoses. WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
ENGINE REV COUNTER
D7F

61A-59
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting
LEFT-HAND DRIVE
61A
aDisconnect the connectors from the lower trim on
the dashboard (4) .
aRemove:
-the steering wheel lower cover bolt,
-the steering wheel lower cover (5) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the connector (6) from the blower unit
control unit on the left-hand side.
aRemove:
-the blower unit control unit bolts (7) ,
-the blower unit control unit.
119711
CLIMATE CONTROL
119714

61A-71
HEATING
Mixing motor: Removal - Refitting
LEFT-HAND DRIVE, and CLIMATE CONTROL
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the centre console (see Centre console:
Removal - Refitting) (MR 412, 57A, Interior equip-
ment).
aRemove the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aUnclip the glovebox.
aRemove the dashboard lower trim (see Centre front
panel: Removal - Refitting) (MR 412, 57A, Interior
equipment).
aUnclip:
-the fuse access flap (1) ,-the dashboard lower trim.
aDisconnect the connectors from the lower trim on
the dashboard (2) .
aRemove:
-the steering wheel lower cover bolts (3) ,
-the steering wheel lower cover.
aRemove:
-the bolts (4) from the strut,
-the strut. Tightening torquesm
strut bolts21 Nm
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
119506
119711
119713

61A-72
HEATING
Mixing motor: Removal - Refitting
LEFT-HAND DRIVE, and CLIMATE CONTROL
61A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the connector (5) from the mixer motor.
aRemove:
-the bolts (6) from the air mixing motor,
-the air mixing motor.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the air mixing motor,
-the air mixing motor bolts.
aConnect the air mixing motor connector.
II - FINAL OPERATION.
aRefit:
-the strut,
-the strut bolt.
aTorque tighten the strut bolts (21 Nm).aRefit:
-the steering wheel lower cover,
-the steering wheel lower cover bolt.
aConnect the connectors to the lower trim on the
dashboard.
aClip on:
-the dashboard lower trim,
-the fuse access flap.
aRefit the dashboard lower trim (see Centre front
panel: Removal - Refitting) (MR 412, 57A, Interior
equipment).
aClip the glovebox in position.
aRefit the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aRefit the centre console (see Centre console: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment).
aCheck that the air mixing function is operating cor-
rectly.
121173
Note:
When refitting the mixer motor, make sure that
the drive system notches are correctly posi-
tioned.
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03

62A-14
AIR CONDITIONING
Condenser: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
aUse a compressed air nozzle to blow on the sur-
face and the seal of the connecting pipe.
aLubricate the surface of the connecting pipe and the
seal with air conditioning oil (see 62A, Air condi-
tioning, Air conditioning: Parts and consum-
ables for the repair, page 62A-2) .
aRemove the blanking plugs.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the condenser from underneath.
aPosition the condenser on the cooling radiator.
aClip the retaining brackets on each side of the con-
denser.
aRefit the bolts on each side of the condenser.
aFit the « dehydrator reservoir - expansion valve »
connecting pipe on the dehydrator reservoir.
aRefit the bolt of the « dehydrator reservoir - expan-
sion valve » connecting pipe on the dehydrator res-
ervoir.
aFit the « condenser - compressor » connecting pipe
on the condenser.
aRefit the bolt of the « condenser - compressor » con-
necting pipe on the condenser.aPosition the air deflector.
aRefit the cooling radiator (see Cooling radiator: Re-
moval - Refitting) (19A, Cooling).
III - FINAL OPERATION
aRefit:
-the radiator mounting cross member (see Radiator
mounting cross member: Removal - Refitting)
(41A, Front upper structure),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
aFill up and bleed the cooling system (see Cooling
system: Draining - Refilling) (19A, Cooling).
aConsult the amount of refrigerant and oil required
before filling the air conditioning circuit (see 62A, Air
conditioning, Air conditioning: Parts and con-
sumables for the repair, page 62A-2) .
aFill the refrigerant circuit using a refrigerant charg-
ing station (see 62A, Air conditioning, Refriger-
ant circuit: Draining - Filling, page 62A-8) .
aCheck for leaks (see 62A, Air conditioning, Refrig-
erant circuit: Check, page 62A-7) .
aCheck that the air conditioning system is operating
correctly (see 62A, Air conditioning, Air condi-
tioning: Check, page 62A-4) .
143882
D7F – D4F, and 772
D4F, and 780 – K9K – K4M
D4F, and 780 – K9K – K4M

62A-15
AIR CONDITIONING
Dehydrator reservoir: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the refrigerant circuit using a refrigerant
charging station (see 62A, Air conditioning, Re-
frigerant circuit: Draining - Filling, page 62A-8) .
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).II - OPERATION FOR REMOVAL OF PART
CONCERNED
aMove aside the air deflector (1) .
aRemove:
-the bolt (2) from the « expansion valve - dehydrator
reservoir » connecting pipe,
-the bolt (3) from the « condenser - dehydrator
reservoir » connecting pipe.
aRemove:
-the « expansion valve - dehydrator reservoir » con-
necting pipe from the dehydrator reservoir,
-the « condenser - dehydrator reservoir » connect-
ing pipe from the dehydrator reservoir.
aFit plugs into the openings.
aRemove:
-the dehydrator reservoir bolts on the condenser,
-the dehydrator reservoir from underneath. Equipment required
refrigerant charging station
compressed air nozzle
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see 62A, Air conditioning, Air conditioning:
Precautions for the repair, page 62A-1) ,
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction).
Note:
Use blanking plugs for the fuel circuits with part no.
77 01 208 229 or 77 01 476 857 to plug any open-
ings exposed to the open air. They must be clean.
Do not use any which have already been used to
plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
121174
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which
are open to the air.

62A-17
AIR CONDITIONING
Dehydrator reservoir: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the dehydrator reservoir,
-the dehydrator reservoir bolts on the condenser.
aFit:
-the « condenser - dehydrator reservoir » connect-
ing pipe on the dehydrator reservoir,
-the « expansion valve - dehydrator reservoir » con-
necting pipe on the dehydrator reservoir.
aRefit:
-the bolt on the « condenser - dehydrator
reservoir » connecting pipe,
-the bolt on the « expansion valve - dehydrator
reservoir » connecting pipe.
aPosition the air deflector.
III - FINAL OPERATION
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
aConnect the battery (see ) (80A, Battery).
aConsult the refrigerant and oil quantity values before
filling the circuit (see 62A, Air conditioning, Air
conditioning: Parts and consumables for the re-
pair, page 62A-2) .
aFill the refrigerant circuit using a refrigerant charg-
ing station (see 62A, Air conditioning, Refriger-
ant circuit: Draining - Filling, page 62A-8) .
aCheck for leaks (see 62A, Air conditioning, Refrig-
erant circuit: Check, page 62A-7) .
aCheck that the air conditioning system is operating
correctly (see 62A, Air conditioning, Air condi-
tioning: Check, page 62A-4) . Note:
When replacing the dehydrator reservoir, add 15
ml of the recommended oil to the quantity of oil
recovered.

62A-18
AIR CONDITIONING
Compressor: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).aDrain the refrigerant circuit using a refrigerant
charging station (see 62A, Air conditioning, Re-
frigerant circuit: Draining - Filling, page 62A-8) .
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the accessories belt (see Accessories belt: Re-
moval - Refitting) (10A, Engine and peripherals).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the bolts (1) from the connecting pipes on
the compressor. Equipment required
refrigerant charging station
compressed air nozzle
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see 62A, Air conditioning, Air conditioning:
Precautions for the repair, page 62A-1) ,
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction).
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
WARNING
In order to avoid any refrigerant leaks, do not dam-
age (deform, twist, etc.) the pipe.
WARNING
Consult the device's operating manual to avoid
incorrect use.
121175