Wiring diagrams RENAULT TWINGO 2009 2.G Electrical Equipment - Petrol Injection User Guide
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Page 64 of 348
17B-64V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF038
PRESENT
OR
STOREDCOMPUTER1.DEF: Internal electronic fault
2.DEF: Pedal potentiometer fault
3.DEF: Torque error
4.DEF: EOBD
5. DEF: Downstream sensor current surge
6. DEF: Upstream sensor current surge
NOTESSpecial notes:
The injection goes into defect mode 1, 2, 3, 4, 5 or 6.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the engine management computer connector (component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Make sure there is a supply to the injection computer:
Use the "Universal bornier" to check for a 12V feed on the following connections:
●AP, BP, and 3FB of component 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check for the injection computer earths:
Use the Universal bornier to check for earths on the following connection:
●N of component 120.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
SIM32_V44_DF038/SIM32_V4C_DF038/SIM32_V50_DF038/SIM32_V54_DF038
AFTER REPAIREnsure that all the faults have been dealt with.
Clear the stored faults. Do not clear the programming.
To check that the system has been properly repaired:
- there must be no further electrical faults,
- programming has been carried out,
- the engine should be warm (minimum temperature 75˚C).
Run the engine at idle speed with all electrical consumers drawing power for 15 minutes.
Page 65 of 348
17B-65V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF046
PRESENT
OR
STOREDBATTERY VOLTAGE
1.DEF: Abnormal voltage
NOTESPriorities when dealing with a number of faults:
Deal with the fault DF084 Actuator relay control circuit as a priority if it is present or
stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present, if the engine is running and if:
Battery voltage < 7V with an engine speed > 2000 rpm,
Battery voltage > 16V with an engine speed < 480 rpm.
Special notes:
The injection enters into defect mode 1 and 2 if the voltage is too low, causing the
vehicle and engine speed to be limited. The ESP and the cruise control/speed limiter
systems are deactivated.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III, or
MODUS.
Check the condition of the engine management computer connector (see component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
For NEW TWINGO or E33:
Check the condition of the injection locking relay connector (component code 238).
If the connector is faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise change the wiring.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
●3AA between the components 120 and 238,
●3FB between the components 120 and 238.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Carry out a fault finding procedure on the engine fuse and relay box to check the continuity of the following
connection:
●BP17 between the components 120 and 397,
●BP17 between the components 238 and 397.
If the fault is still present, check the battery and run fault finding on the charging circuit (see Technical Note 6014A,
Checking the charging circuit).
SIM32_V44_DF046/SIM32_V4C_DF046/SIM32_V50_DF046/SIM32_V54_DF046
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.
Page 67 of 348
17B-67V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Vdiag 54 only
DF054
PRESENT
OR
STOREDTURBOCHARGING SOLENOID VALVE CONTROL CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the ignition is switched on or after the engine has
been running at an engine speed above 600 rpm.
Special notes:
–OBD warning light illuminated.
–Throttle valve defect mode type 6.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III, or
MODUS.
Check the cleanliness, condition, and fitting of the turbocharging solenoid valve (component code 436).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
If the fault is still present, manipulate the wiring harness in order to note a change in fault status (present
→
stored).
Check the condition of the engine management computer connector (component code 120).
Look for possible damage to the wiring harness.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for +12 V on connection 3AHN of the turbocharger solenoid valve, component code 436.
If +12 V is not present, check the insulation, continuity, and the absence of interference resistance on
connection:
●3AHN between components 120 and 436.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
SIM32_V54_DF054
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.
Page 81 of 348
17B-81V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF079
PRESENT
OR
STOREDMOTORISED THROTTLE VALVE SERVO
1.DEF: Detection of micro-cuts
2.DEF: Values outside of limits
3.DEF: Faulty flap return spring
4.DEF: Incorrect position of throttle valve in safe mode
5.DEF: Motorised throttle body flap vibrating
6.DEF: Motorised throttle control fault
7.DEF: EOBD
8.DEF: Air line
CO: Open circuit
NOTESPriorities when dealing with a number of faults:
Deal with the faults DF095 Throttle potentiometer circuit gang 1 and DF096 Throttle
potentiometer circuit gang 2 as a priority if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
1, 3, 4, 5, 6, 7, 8.DEF: The fault is declared present with the ignition on or the engine
running, or during activation of the command AC027 Motorised throttle valve.
2.DEF: The fault is declared present during the programming of the throttle valve stops.
Special notes:
2, 6 and 8.DEF: If this fault is present, the severity level 1 warning light illuminates.
The injection enters defect mode 1 and 2, causing the vehicle and engine speed to be
limited. The ESP and the cruise control/speed limiter are deactivated.
3, 4 and 8DEF: If this fault is present, the severity level 1 warning light illuminates.
The injection enters defect mode 4, causing a maximum speed limitation of 66 mph
(110 km/h) and a loss of power during acceleration (giving the impression of a "soft"
pedal).
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III, or
MODUS.
SIM32_V44_DF079/SIM32_V4C_DF079/SIM32_V50_DF079/SIM32_V54_DF079
AFTER REPAIRIf the throttle valve has been replaced, program the throttle stops (see Configurations
and programming).
Follow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 85 of 348
17B-85V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF081
PRESENT
OR
STOREDCANISTER BLEED SOLENOID VALVE CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: EOBD
NOTESPriorities when dealing with a number of faults:
Deal with the faults DF084 Actuator relay control circuit and DF046 Battery voltage
if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running or when running the command
AC017 Bleed canister solenoid.
Special notes:
CO/CC.1: The valve remains stuck shut and there is a smell of fuel. The OBD warning
light is illuminated.
CC.0: The valve remains stuck open: hesitation when driving, risk of engine stalling and
difficult to restart the engine.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the fuel vapour absorber bleed solenoid valve connector (component code 371).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the fuel vapour absorber bleed solenoid between the connections 3FB and 3BB:
If the resistance of the fuel vapour absorber bleed solenoid valve is not between:
●22 Ω < X < 30 Ω at 23˚C, replace the solenoid valve.
Check, with the ignition on, that there is + 12V on the connection 3FB for the fuel vapour absorber bleed solenoid,
component code 371.
If there is no + 12 V:
–Disconnect the battery
SIM32_V44_DF081/SIM32_V4C_DF081/SIM32_V50_DF081/SIM32_V54_DF081
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 89 of 348
17B-89V7 MR-413-X44-17B000$132.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF082
PRESENT
OR
STOREDUPSTREAM OXYGEN SENSOR HEATING CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: EOBD
2.DEF: Abnormal voltage
NOTESPriorities when dealing with a number of faults:
Deal with the faults DF084 Actuator relay control circuit and DF046 Battery voltage
if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running or when using command
AC117 Upstream O2 sensor heating.
Special notes:
CO/CC.1: No upstream sensor heating: the vehicle is polluting and the OBD warning
light is lit.
CC.0: Upstream sensor heating on continuously from switching on the ignition: risk of
sensor being irreparably damaged.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the upstream oxygen sensor connector (component code 887).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
With the ignition on, check for + 12 V on connection 3FB of the upstream oxygen sensor, component code 887.
If there is no + 12 V:
–Disconnect the battery
SIM32_V44_DF082/SIM32_V4C_DF082/SIM32_V50_DF082/SIM32_V54_DF082
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding – Interpretation of faults
Page 92 of 348
17B-92V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF083
PRESENT
OR
STOREDDOWNSTREAM OXYGEN SENSOR HEATING CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: EOBD
2.DEF: Abnormal voltage
NOTESPriorities when dealing with a number of faults:
–DF084 Actuator relay control circuit,
–DF046 Battery voltage if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running or when using command AC118
Downstream O2 sensor heating.
Special notes:
CO/CC.1: No downstream sensor heating: the vehicle is polluting and the OBD
warning light is lit.
CC.0: Downstream sensor heating on continuously from switching on the ignition: risk of
sensor being irreparably damaged.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III, or
MODUS.
For NEW TWINGO or E33:
Check the condition of the downstream oxygen sensor connector (component code 242).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
SIM32_V44_DF083/SIM32_V4C_DF083/SIM32_V50_DF083/SIM32_V54_DF083
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 97 of 348
17B-97V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF084
PRESENT
OR
STOREDACTUATOR RELAY CONTROL CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: Abnormal voltage
2.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running.
Special notes:
This relay supplies the following actuators: the injectors, the throttle valve control, the
oxygen sensor heaters, the fuel vapour absorber bleed solenoid valve and connection
3FB of the injection computer.
CO/CC.1: No actuator supply: same effect as running out of fuel. The vehicle stalls and
will not start again.
CC.0: The actuators are supplied constantly: high electrical consumption when
stationary.
Intermittent CO: Intermittent relay cut-off: bucking when driving.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III, or
MODUS.
Check the condition of the engine management computer connector (component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
For NEW TWINGO or E33:
Check the condition of the injection locking relay connector (component code 238).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Use the universal bornier to check the insulation and continuity of the following connections:
●3AA between components 238 and 120,
●3FB between components 238 and 193, 194, 195, 196, 1076, 242, 887, 371.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
SIM32_V44_DF084/SIM32_V4C_DF084/SIM32_V50_DF084/SIM32_V54_DF084
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 99 of 348
17B-99V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF085
PRESENT
OR
STOREDFUEL PUMP RELAY CONTROL CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present with the ignition on or the engine running, or during
command AC015 Fuel pump relay.
Special notes:
CO/CC.1: The effect of the fault is the same as running out of fuel. The vehicle stalls
and cannot be restarted.
CC.0: There is danger of fire in the event of petrol leaking during an accident.
Intermittent CO: Risk of intermittent ignition cut-off and draining the battery.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the engine management computer connector (component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
For NEW TWINGO or E33:
Check the condition of the fuel pump relay (component code 236).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Use the "universal bornier" to check the insulation and continuity of the following connection:
●3AC between components 236 and 120,
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check for an earth during activation of command AC015 Fuel pump relay.
SIM32_V44_DF085/SIM32_V4C_DF085/SIM32_V50_DF085/SIM32_V54_DF085
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 101 of 348
17B-101V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF089
PRESENT
OR
STOREDINLET MANIFOLD PRESSURE SENSOR CIRCUIT
1.DEF: Signal incoherent
2.DEF: Abnormal voltage
3.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
1.DEF: The fault is declared present with the engine running after a few seconds.
2.DEF: The fault is declared present with the engine running.
Special notes:
Minimum idle speed of 900 rpm.
The injection goes into defect mode 5: the ESP and the cruise control - speed limiter
are deactivated. The vehicle stalls under idle speed. The level 1 and OBD fault
warning lights are lit.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the manifold pressure sensor and its connections (component code 147).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the voltage of the manifold pressure sensor between connections 3FG and 3F.
If the voltage of the manifold pressure sensor is not between:
●4.75 V < X < 5.25 V with the engine stopped, replace the sensor.
Check the condition of the engine management computer connector (component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Use the universal bornier to check the insulation and continuity of the following connections:
●3LG between components 147 and 120,
●3F between components 147 and 120,
●3CK between components 147 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
SIM32_V44_DF089/SIM32_V4C_DF089/SIM32_V50_DF089/SIM32_V54_DF089
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.