charging RENAULT TWINGO 2009 2.G Engine Diesel Injection Workshop Manual

13B-115
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$120.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
DF261
PRESENT OR
STOREDTURBOCHARGER ACTUATOR CIRCUITCO.0: Open circuit or short circuit to earth
CC.1: Short circuit to + 12 volts
NOTESSpecial note:
If fault DF261 is present, the air flow regulation is switched off, the EGR valve is
closed, and the turbocharging regulation is switched off. The level 1 warning light
illuminates with the message Faulty injection displayed on the instrument panel, and
the performance is reduced.
See Technical Note Wiring Diagrams of the vehicle concerned
Run TEST 11 Air line at the turbocharger.
Run TEST 5 Inlet circuit check.
Run TEST 10 Turbocharger control solenoid valve check.
Run TEST 12 Turbocharger.
Check the inlet pressure signal, check the gear number when changing gear.
If the fault is still present, contact the Techline.
DCM1.2_V48_DF261/DCM1.2_V4C_DF261/DCM1.2_V50_DF261/DCM1.2_V54_DF261/DCM1.2_V58_DF261/DCM1.2_V5C_DF261

13B-116
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$120.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
DF427
PRESENT OR
STOREDTURBO ACTUATOR CONTROL1.DEF: At minimum limit
2.DEF: At maximum limit
NOTESSpecial note:
If fault DF427 is present, the air flow regulation is switched off, the EGR valve is closed,
and the turbocharging regulation is switched off. On status 2.DEF, the level 1 warning
light illuminates and the performance is reduced.
Priority when dealing with a number of faults:
–DF261 Turbocharger actuator circuit.
See Technical Note Wiring Diagrams of the vehicle concerned
Run TEST 11 Air line at the turbocharger.
Run TEST 5 Inlet circuit check.
Run TEST 10 Turbocharger control solenoid valve check.
Run TEST 12 Turbocharger.
Check the turbocharging pressure signal, check the gear number when changing gear.
If the fault is still present, contact the Techline.
DCM1.2_V48_DF427/DCM1.2_V4C_DF427/DCM1.2_V50_DF427/DCM1.2_V54_DF427/DCM1.2_V58_DF427/DCM1.2_V5C_DF427

13B-185
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault
memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$170.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
PR074BATTERY VOLTAGE
PARAMETER
DEFINITIONThis parameter indicates the battery voltage in Volts.
NOTESThere must be no present or stored faults.
Without electrical consumers (radio, air conditioning, fan assemblies, headlights,
etc.).
Conformity check: Engine stopped and ignition on, or engine running and engine coolant
temperature > 80
°C
12 V < PR074 < 14.4 V.
Ignition on then
at idle speedIf the voltage is at minimum:
Check the battery and the charge circuit (see 87B, Passenger compartment connection unit
for the New Twingo or see 87G, Engine compartment connection unit for Clio III, Modus,
Mégane II, Scénic II and Kangoo 2).
If the voltage is at maximum:
Check that the charging voltage is correct with and without electrical consumers switched on.
DCM1.2_V48_PR074/DCM1.2_V4C_PR074/DCM1.2_V50_PR074/DCM1.2_V54_PR074/DCM1.2_V58_PR074/DCM1.2_V5C_PR074

13B-193
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault
memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$170.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
PR132
CONTINUED
Sensor electrical conformity
Test the air inlet circuit (from the air filter inlet to the inlet manifold tracts, run test 5 Inlet circuit check):
–air filter unit inlet not blocked and filter not clogged,
–oil vapour recirculation circuit connected correctly,
–low and high pressure air circuit sealed and not obstructed: ducts, mounting clamps present and tightened,
turbocharging pressure sensor fitted, exchanger, etc., run TEST 1 Low pressure circuit check and TEST 7
High pressure circuit sealing check
–check that the damper valve is not jammed closed.
Carry out the necessary repairs.
Check the electrical conformity of the air flowmeter:
Check the + 5 V supply of the air flowmeter on the following connection:
–3KJ of component 799.
Check the + 12 V after relay supply of the air flowmeter on the following connection:
–3FB (or 3FB3) of component 799.
Check the continuity and absence of interference resistance of the following connections:
–3DV,
–3DW, between components 120 and 799.
Flowmeter connected, vehicle ignition on and engine stopped:
Measure the voltage between connections 3DW and 3DV of component 799.
If the voltage is not between 0.3 V and 0.7 V, replace the air flowmeter, component code 799 (see MR 364 (Mégane
II), MR 370 (Scénic II), MR 385 (Modus), MR 392 (Clio III), MR 411 (New Twingo), MR 417 (Kangoo 2),
Mechanical, 12A, Fuel Mixture, Air Flowmeter: Removal - Refitting).

13B-205V6 MR-413-X44-13B000$180.mif
13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
Tool
commandDiagnostic tool titleComments
RZ001 Fault memoryThis command is used for clearing the computer's stored
faults.
RZ002 EGR programming adaptivesUse this command when replacing the EGR valve or after it has
been cleaned.
RZ004Pressure regulation
adaptivesUse this command when replacing all four injectors at once. It
enables you to reset the injector adaptive programs.
RZ005 ProgrammingThis command enables you to reinitialise the entire computer
configuration according to the vehicle.
AC001 Preheating unitActivating this actuates the preheating unit to test the heater
plug supply. In the event of a fault, refer to the interpretation
of DF017 Preheating unit control circuit.
AC002 EGR solenoid valveThis command actuates the EGR valve. In the event of a fault,
refer to the interpretation of faults DF016 "EGR control
circuit" and DF114 "EGR solenoid valve circuit".
AC004Turbocharging solenoid
valveThis command actuates the turbocharging solenoid valve. In
the event of a fault, refer to the interpretation of faults
DF261 "Turbocharger actuator circuit" and DF427 "Turbo
actuator control".
AC005 Cylinder 1 injectorThis activation makes it possible to check injector 1 by
listening. In the event of a fault, refer to the interpretation of
fault DF026 Cylinder 1 injector control circuit.
AC006 Cylinder 2 injectorThis activation makes it possible to check injector 2 by
listening. In the event of a fault, refer to the interpretation of
fault DF027 Cylinder 2 injector control circuit.
AC007 Cylinder 3 injectorThis activation makes it possible to check injector 3 by
listening. In the event of a fault, refer to the interpretation of
fault DF028 Cylinder 3 injector control circuit.
AC008 Cylinder 4 injectorThis activation makes it possible to check injector 4 by
listening. In the event of a fault, refer to the interpretation of
fault DF029 Cylinder 4 injector control circuit.
AC010 High pressure pumpActivating this lets you listen to the operation of the high
pressure pump.
AC028 Static testThis activation allows systems to be detected and starts the
diagnostic check of the EGR and high pressure pump circuits
(Ignition switched on, engine stopped).
AC029High pressure circuit sealing
testThis activation allows the high pressure circuit sealing to be
checked after an operation has been carried out
(Engine running vehicle stopped).
DIESEL INJECTION
Fault finding – Command summary table

13B-209V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 2 Electrical circuit check
Check the battery charge and that the alternator
is operating correctly (see 87B, Passenger
compartment connection unit for the New
Twingo or see 87G, Engine compartment
connection unit for Clio III, Modus, Mégane II,
Scénic II and Kangoo 2).
Is the charging circuit in good order? Carry out the necessary repairs.
Check the fuses.
Are the fuses correct? Carry out the necessary repairs.
Check that the injection locking relay is operating
correctly.
Is the injection locking relay working properly? Carry out the necessary repairs.
Check the engine earths.
Are the engine earths correct? Carry out the necessary repairs.
The electrical circuit is in good order.
NO
YES
NO
YES
NO
YES
NO
DCM1.2_V48_TEST2/DCM1.2_V4C_TEST2/DCM1.2_V50_TEST2/DCM1.2_V54_TEST2/DCM1.2_V58_TEST2/DCM1.2_V5C_TEST2

13B-219V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 10 Turbocharger solenoid valve check
Note:
No turbocharger control solenoid valve present on the K9K 740 engine for New Twingo and the K9K 800
engine for Kangoo 2.
Checking the vacuum at the pressure regulator inlet
Run the engine at idle speed.
Check the engine temperature using the CLIP parameter PR064 Coolant temperature.
Let the engine warm up until the temperature reaches 80
°C.
Disconnect the vacuum pipe from the end piece of the pressure regulator.
Connect a vacuum pressure gauge to the end of the disconnected pipe and put it in the vacuum measurement
position.
Perform a quick acceleration by depressing the accelerator pedal completely and then releasing it immediately.
The total duration of pressing and holding in the full load position must not exceed 1 second.
During this acceleration, the engine speed must reach a value between 3000 and 4000 rpm.
Repeat the operation 3 times.
Read the maximum vacuum posted by the pressure gauge during the increase and decrease in the speed and after
the return to idle speed.
Tolerance intervals for the vacuum are:
–1 bar < CORRECT vacuum value < - 0.6 bar
–0.6 bar < INCORRECT vacuum value < 0 bar
Is the vacuum at the turbocharging pressure regulator inlet displayed on the vacuum gauge within
the tolerance interval?
The solenoid valve is in order.
NOYES
A
DCM1.2_V48_TEST10/DCM1.2_V4C_TEST10/DCM1.2_V50_TEST10/DCM1.2_V54_TEST10/DCM1.2_V58_TEST10/DCM1.2_V5C_TEST10

13B-220V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 10
CONTINUED 1
Reconnect the vacuum pipe on the turbocharging pressure regulator
Checking the vacuum at the solenoid valve outlet
Leave the engine running at idle speed.
Disconnect the vacuum pipe from the end piece of the solenoid valve outlet.
This pipe connects the solenoid valve to the turbocharging pressure regulator.
Connect a vacuum pressure gauge to the solenoid valve outlet and put it in the vacuum measurement position.
Perform a quick acceleration by depressing the accelerator pedal completely and then releasing it immediately.
The total duration of pressing and holding in the full load position must not exceed 1 second.
During this acceleration, the engine speed must reach a value between 3000 and 4000 rpm.
Repeat the operation 3 times.
Read the maximum vacuum posted by the pressure gauge during the increase and decrease in the speed and after
the return to idle speed.
Tolerance intervals for the vacuum are:
–1 bar < CORRECT vacuum value < - 0.6 bar
–0.6 bar < INCORRECT vacuum value < 0 bar
Is the vacuum displayed by the pressure gauge at the solenoid valve outlet within the tolerance interval?
Reconnect the vacuum pipe on
the turbocharging pressure regulator Replace the vacuum pipe between the solenoid valve
and the turbocharging pressure regulator (see
Mechanical MR of the vehicle, 12B turbocharging).
A
NOYES
B

13B-222V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 10
CONTINUED 3
Checking the vacuum at the solenoid valve inlet
Run the engine at idle speed.
Disconnect the vacuum pipe from the end piece of the solenoid valve inlet.
This pipe connects the vacuum pump to the turbocharger solenoid valve.
Connect a vacuum pressure gauge to the end of the disconnected pipe and put it in the vacuum measurement
position.
Read the vacuum posted by the pressure gauge.
Tolerance intervals for the vacuum are:
–1 bar < CORRECT vacuum value < -0.85 bar
–0.85 bar < INCORRECT vacuum value < 0 bar
Is the vacuum displayed by the pressure gauge at the solenoid valve inlet within the tolerance interval?
Carry out the following operations.
–reconnect the vacuum pipe to the turbocharger solenoid
valve.
–Check the conformity of the vacuum pipe connections.
–visually check the condition of the vacuum pipes leaving
the vacuum pump to the different supplied components.
Refer to the repair manual (see Mechanical MR of
the vehicle, 12B turbocharging).Replace the solenoid valve
(see Mechanical MR of the
corresponding vehicle 12B
turbocharging).
C
NOYES

13B-223V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 11 Air line at the turbocharger
Check that the air filter is present.
Check the replacement interval of the air filter on the maintenance booklet.
Compare the part nos. of the fitted air filter on the vehicle and of the air filter recommended by the manufacturer.
Check the direction of fitting of the air filter.
Is the air filter correctly fitted on the vehicle?
Check the condition of the air filter
Visually inspect the condition of the filtering section of the air
filter.
Is the air filter or its seal damaged?
Is the air filter fouled (does it contain a lot of impurities)?Replace the air filter (see MR 364
(Mégane II), 370 (Scénic II), 392
(Clio III), 385 (Modus), 411
(New Twingo) or 417 (Kangoo II)
Mechanical, 12A, Fuel mixture,
Air filter, Removal - Refitting).
Low pressure circuit check
Note:
Depending on the vehicle type, the best visual access will be
either from above or from below.
Visually inspect the condition of the following components:
–fresh air inlet scoop on the front panel of the vehicle,
–air inlet pipe to the air filter,
–air pipe of the filter up to the compressor inlet,
–air flowmeter mountings.
Is one of these components incorrect (pipes dislodged,
torn, bent, pierced or kinked)?Replace the faulty parts (see MR
364 (Mégane II), 370 (Scénic II)
392 (Clio III), 385 (Modus), 411
(New Twingo) or 417 (Kangoo II),
Mechanical, 12B,
Turbocharging).
YESNO
YES
NO
YES
NO
A
DCM1.2_V48_TEST11/DCM1.2_V4C_TEST11/DCM1.2_V50_TEST11/DCM1.2_V54_TEST11/DCM1.2_V58_TEST11/DCM1.2_V5C_TEST11