warning RENAULT TWINGO 2009 2.G Sequential Transmission User Guide

21B-34
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF068
PRESENT
OR
STOREDCLUTCH POSITION SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to + 12 V
1.DEF: Signal incoherent
NOTESSpecial notes:
If the fault is present:
Fault warning light comes on.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 1057 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation to earth and to + 12 V on the following connections:
●Connection code 5HN,
●Connection code 5HX,
●Connection code 5AN,
between components 1057 and 119.
If the connections are faulty, check the connection and condition of the intermediate connector R235 located on
the hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Check the condition of the clutch solenoid valve (no leaks etc.) as well as the condition of the fork.
Use command AC014 Clutch solenoid valve and check that the fork is operating correctly.
If the fork does not move correctly, replace the clutch solenoid valve (see MR 411 Mechanical, 21B, Sequential
gearbox, Solenoid valves: Removal - Refitting).
Replace the clutch position sensor (see MR 411 Mechanical, 21B, Sequential gearbox, Clutch position
sensor: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF068

21B-35
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF069
PRESENT
OR
STOREDSELECTION POSITION SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to + 12 V
NOTESSpecial note:
Fault warning light comes on.
With the engine stopped, starting is not authorised until a request for neutral to be
engaged has been made.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 1056 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation to earth and to + 12 V on the following connections:
●Connection code 5HN,
●Connection code 5HX,
●Connection code 5FB,
between components 1056 and 119.
If the connections are faulty, check the connection and condition of the intermediate connector R235 located on
the hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Remove the selection position sensor and check the wear of the cylinder-potentiometer mechanical connection
(see MR 411 Mechanical, 21B, Sequential gearbox, Selection position sensor).
Repair if necessary.
If the checks are correct, replace the selection position sensor (see MR 411 Mechanical, 21B, Sequential
gearbox, Gear selection sensor: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF069

21B-36
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF070
PRESENT
OR
STOREDENGAGEMENT POSITION SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to + 12 V
NOTESSpecial note:
Fault warning light comes on.
Starting is not permitted until the driver has depressed the brake pedal (enabling
neutral to be engaged).
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 1055 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation to earth and to + 12 V on the following connections:
●Connection code 5HN,
●Connection code 5HX,
●Connection code 5FA,
between components 1055 and 119.
If the connections are faulty, check the connection and condition of the intermediate connector R235 located on
the hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Remove the engagement position sensor and check the wear of the cylinder-potentiometer mechanical
connection.
(see MR 411 Mechanical, 21B, Sequential gearbox, Engagement position sensor).
Repair if necessary.
If the checks are correct, replace the engagement position sensor (see MR 411 Mechanical, 21B, Sequential
gearbox, Engagement sensor: Removal - refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF070

21B-37
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF071
PRESENT
OR
STOREDCLUTCH SOLENOID VALVE CIRCUIT
CO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
NOTESSpecial notes:
–fault warning light comes on,
–following programming not possible: biting point, clutch closed position, selection/
engagement ranges,
–automatic mode deactivated,
–all gear changes unauthorised.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 1050 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation to earth and to + 12 V on the following connections:
●Connection code 5FG between components 119 and 1050.
●Connection code N between component 1050 and chassis earth N.
If the connections are faulty, check the connection and condition of the intermediate connector R235 located on
the hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Check the clutch solenoid valve is operating correctly with a listening test using command AC014 Clutch
solenoid valve.
If the checks are correct, replace the clutch solenoid valve (see MR 411 Mechanical, 21B, Sequential gearbox,
Solenoid valves: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF071

21B-38
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF072
PRESENT
OR
STOREDENGAGEMENT SOLENOID VALVE 1 CIRCUIT
CO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 volts
NOTESConditions for applying the fault finding procedure to stored faults:
A fault is declared present after engaging all gears, with the brake pedal depressed
and the engine stopped.
Special note:
–warning light comes on,
–automatic mode deactivated,
–certain gear changes are inhibited.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 1051 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation to earth and to + 12 V on the following connections:
●Connection code 5FE,
between components 119 and 1051.
●Connection code N,
between component 1051 and chassis earth N.
If the connections are faulty, check the connection and condition of the intermediate connector R235 located on
the hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Check that engagement solenoid valve 1 is operating correctly by carrying out a listening test using command
AC015 Engagement solenoid valves.
If the checks are correct, replace engagement solenoid valve 1 (see MR 411 Mechanical, 21B, Sequential
gearbox, Solenoid valves: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF072

21B-39
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF073
PRESENT
OR
STOREDENGAGEMENT SOLENOID VALVE 2 CIRCUIT
CO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
–engagement of any of the gears, with the brake pedal depressed and the engine
stopped.
Special note:
–warning light comes on,
–automatic mode deactivated,
–certain gear changes are inhibited.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 1052 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation to earth and to + 12 V on the following connections:
●Connection code 5FF,
between components 119 and 1052.
●Connection code N,
between component 1052 and chassis earth N.
If the connections are faulty, check the connection and condition of the intermediate connector R235 located on
the hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Check that engagement solenoid valve 2 is operating correctly by carrying out a listening test using command
AC015 Engagement solenoid valves.
If the checks are correct, replace engagement solenoid valve 2 (see MR 411 Mechanical, 21B, Sequential
gearbox, Solenoid valves: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF073

21B-40
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF074
PRESENT
OR
STOREDSELECTION SOLENOID VALVE 1 CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
–engagement of any of the gears,
–the brake pedal is depressed,
–the engine is stopped.
Special notes:
–warning light comes on and automatic mode deactivated,
–if C0.0: only gear changes between 3-4 and reverse gear are authorised,
–if CC.1: only gear changes between 1 and 2 are authorised.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 1053 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation to earth and to + 12 V on the following connections:
●Connection code 5FC,
between components 119 and 1053.
●Connection code N,
between component 1053 and chassis earth N.
If the connections are faulty, check the connection and condition of the intermediate connector R235 located on
the hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Using the diagnostic tool, run command AC016 Selection solenoid valves and check that the selection is
made correctly by carrying out a listening test.
If the selection is not made correctly, replace selection solenoid valve 1 (see MR 411 Mechanical, 21B,
Sequential gearbox, Solenoid valves: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF074

21B-41
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF075
PRESENT
OR
STOREDSELECTION SOLENOID VALVE 2 CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
–engagement of any of the gears,
–the brake pedal is depressed,
–the engine is stopped.
Special notes:
–warning light comes on and automatic mode deactivated,
–if C0.0: only gear changes 1, 2, 3, 4 and reverse are authorised,
–if CC.1: only selection of reverse gear is authorised.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 1054 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation to earth and to + 12 V on the following connections:
●Connection code 5FD,
between components 119 and 1054.
●Connection code N,
between component 1054 and chassis earth N.
If the connections are faulty, check the connection and condition of the intermediate connector R235 located on
the hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Using the diagnostic tool, run command AC016 Selection solenoid valves and check that the selection is made
correctly by carrying out a listening test.
If the selection is not made correctly, replace selection solenoid valve 2 (see MR 411 Mechanical, 21B,
Sequential gearbox, Solenoid valves: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF075

21B-42
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF076
PRESENT
OR
STOREDCLUTCH CONTROL
1.DEF: Clutch inconsistency upon gear change
NOTESPriorities when dealing with a number of faults:
In the event of a number of faults, deal with faults DF068 Clutch position sensor
circuit, DF071 Clutch solenoid valve circuit and DF254 Clutch temperature.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following harsh use of the clutch (prolonged hold on a
hill, PR095 Clutch temperature ≥ 248˚C).
Special notes:
Fault warning light comes on,
When PR095 Clutch temperature ≥ 248˚C, the buzzer is activated.
Check that the clutch is not slipping by performing a road test, driving with a low load and then up or down an
incline.
If the clutch slips, pull away several times with a low load and check if PR096 Clutch progressivity changes.
If the fault is still present, replace the clutch (see MR 411 Mechanical, 21B, Sequential gearbox).
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF076

21B-43
MR-413-X44-21B000$413.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No.: 04
21B
DF077
PRESENT
OR
STOREDGEARBOX CONTROL
1.DEF: Impossible to engage or disengage a gear
NOTESPriorities when dealing with a number of faults:
If DF069 Selection position sensor circuit and/or DF070 Engagement position
sensor circuit is stored, deal with them first.
Special notes:
Fault warning light comes on.
Improper use of lever when the vehicle is stationary may lead to this fault.
Check that the selector lever is correctly clipped onto the hydraulic unit by looking through the inspection flap
(see MR 411 Mechanical, 21B, Sequential gearbox).
Check if the water in the gearbox oil is due to condensation.
Replace the oil if necessary (see MR 411 Mechanical, 21B, Sequential gearbox, Electric pump assembly oil:
Specifications).
If it is difficult to select gears, especially reverse gear, apply the interpretation of PR018 Hydraulic pressure.
Clear the computer fault memory.
Carry out the programming procedure for the Hydraulic unit - gearbox kit (without clutch) or Clutch or
gearbox + Clutch (see Replacement of components).
If the fault is still present, this means there is an internal mechanical fault with the gearbox, contact Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF077