coolant temperature RENAULT TWINGO RS 2009 2.G Electrical Equipment - Petrol Injection User Guide
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2009, Model line: TWINGO RS, Model: RENAULT TWINGO RS 2009 2.GPages: 348
Page 25 of 348
17B-25V7 MR-413-X44-17B000$060.mif
PETROL INJECTION
Fault finding – Features17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Richness
For the catalytic converter to operate correctly, adjust around richness 1.
The richness regulation controlled by the upstream sensor which ensures a richness of around 1.
The upstream sensor supplies a voltage according to the image of the average engine richness: the voltage supplied
to the computer represents a Rich-Lean signal.
For the upstream sensor to be operational very rapidly, it is heated. The heating works only when the engine is
running. It is deactivated at speeds above 84 mph (140 km/h) or when the engine is under load.
The downstream sensor is also heated. The command does not activate immediately after starting the engine. It is
activated when the engine is running and has reached its operating temperature. The downstream heating sensor is
deactivated at speeds above 84 mph (140 km/h) or when the engine is under load.
Torque management
The torque structure is the system for managing engine torque. The torque structure is required for certain functions
such as the electronic stability program (ESP) or sequential gearbox (BVR).
Each computer (ESP, BVR) sends a request for torque via the multiplex network to the injection computer. This
intervenes between the torque requests received and the driver's requests (made via the pedal or the cruise control/
speed limiter function). The result of this intervention is the torque setpoint to be applied. Using the torque reference
value, the structure calculates the throttle position reference value and the ignition advance and if the turbocharging
function is present, calculates the turbocharging solenoid valve reference value.
Engine coolant temperature management
Engine cooling is performed by one or two fan assemblies (depending on the vehicle equipment). The injection
computer requests the UCH to actuate them via the multiplex network.
To provide cooling when the engine is running, activation of fan assembly 1 is requested if the coolant temperature
exceeds 99˚C and is deactivated when the temperature drops below 96˚C.
Fan unit 2 starts when the coolant temperature exceeds 102˚C and stops when it falls below 99˚C.
With the engine off, only GMV1 may be activated to provide the anti-percolation function (if engine is stopped when
very hot). The anti-percolation function is active with the ignition off for a determined period. During this time, fan
assembly 1 is activated if the coolant temperature exceeds 100˚C and is deactivated when the temperature drops
below 95˚C.
If the engine temperature exceeds the warning threshold of 118˚C, the injection computer directly commands the
coolant temperature warning light to illuminate or requests this action from the instrument panel computer via the
multiplex network, until the coolant temperature drops back below 115˚C.
As well as managing the engine, the injection computer handles cooling requirements for the air conditioning and
sequential gearbox functions.
Page 31 of 348
17B-31V7 MR-413-X44-17B000$070.mif
PETROL INJECTION
Fault finding – Role of components17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
TDC sensor:
The angular position is measured using a magneto-inductive sensor triggered by the machined teeth on the engine
flywheel. This sensor gives the engine speed as well as the position of the crankshaft for injection.
Refrigerant pressure sensor:
Its role is to measure the refrigerant pressure in the air conditioning circuit.
Engine coolant temperature sensor:
The engine coolant temperature sensor informs the computer of the engine coolant temperature.
Air temperature sensor:
The air temperature sensor is fitted inside the inlet manifold and informs the computer of the temperature of the air
taken in by the engine.
Catalytic converter:
The role of the catalytic converter is to convert pollutant gases into harmless gases.
Cruise control/speed limiter on/off switch:
This switch is used to turn the cruise control/speed limiter on or off.
Fan unit relay:
This relay actuates the motor-driven fan assemblies when a temperature threshold has been exceeded.
Accelerator potentiometer:
The accelerator potentiometer informs the computer of the position of the accelerator pedal (engine load).
Clutch pedal switch:
The clutch pedal switch informs the computer of the clutch pedal status.
Inlet air temperature sensor:
Its role is to measure the air temperature in the inlet circuit.
Pinking sensor:
Its role is to check for pinking in the combustion chamber.
Oil level sensor:
This sensor measures the level of oil in the engine and sends this information to the computer.
Page 35 of 348
17B-35V7 MR-413-X44-17B000$090.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
1. COMPUTER REPLACEMENT OR REPROGRAMMING OPERATIONS
Computer replacement or reprogramming for engines with the OCS (customised oil change interval)
function.
For Vdiag 44 and 4C, commands SC001 and SC003 are not accessible.
The system can be programmed via the diagnostic socket using the RENAULT CLIP diagnostic tool (refer to
Technical Note 3585A, COMPUTER PROGRAMMING AND REPROGRAMMING PROCEDURE or follow the
instructions given by the diagnostic tool). Only in Vdiag 54 and certain engines in Vdiag 50:
For Vdiag 50, the procedure below should be followed only if ET840 Customised Oil Change Interval is ACTIVE.
Certain variables linked to the O.C.S and the details of the last four oil services are saved by the computer.
However, all data saved is cleared during a reprogramming operation. When replacing or reprogramming the
computer, it is necessary to save the data from the old computer so it can be written to the new computer
(or reprogrammed). To do this before changing (or reprogramming) the computer, it is necessary to run the request
SC003 Save computer data, and after it has been changed (or reprogrammed), it is necessary to run the request
SC001 Write saved data.
For Vdiag 50, if ET840 Customised Oil Change Interval is INACTIVE, commands SC001 and SC003 should
not be used.
Operations to check before reprogramming the injection computer:
Before reprogramming the injection computer, move the main Cruise control/Speed limiter switch to the rest
position. The information about the cruise control or the speed limiter displayed on the instrument panel
disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational.
The procedure for resetting the function is as follows:
Ignition switched on and main switch in rest position (the computer detects rest position at that moment).
Switch in Cruise control position to activate the Cruise control function.
Switch in Speed limiter position to activate the Speed limiter function.
IMPORTANT:
–Switch on the diagnostic tool (mains or cigarette lighter supply).
–Connect a battery charger.
–Switch off all electrical consumers (lights, interior lighting, air conditioning, radio, etc.).
–Wait for the engine to cool (engine coolant temperature below 60˚C and air temperature below 50˚C).
PETROL INJECTION
Fault finding – Replacement of components
Page 39 of 348
17B-39V7 MR-413-X44-17B000$110.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
2. PROGRAMMING
Flywheel target programming
(To be carried out when replacing or removing the TDC sensor).
The coolant temperature must be over 35˚C.
–Carry out an initial deceleration with injection cut-off (feet off the brake, accelerator and clutch pedals) between
3500 and 3000 rpm, in 3rd gear for at least 5 seconds for manual gearboxes.
–Decelerate a second time with injection cut-off (feet off the brake, accelerator and clutch pedals) between 2400 and
2000 rpm, in 3rd gear for at least 5 seconds for manual gearboxes.
Check the programming with ET089 Programming flywheel target: Performed.
Programming the throttle end stops
After replacement of the computer or the motorised throttle valve, with the ignition on, wait 30 seconds so that the
computer can program the Upper and Lower limits and then switch off the ignition and wait 30 seconds for the end of
the "Power Latch", so that the computer can store the programmed limits. Check the programming with ET051
Programming throttle stops: Performed.
Programming the alcohol level (only for vehicles running on Ethanol or E85 fuel)
Fuel recognition is carried out by observing the drift of the richness controller.
This can only be performed if the mixture regulation is looped (ET300 Mixture regulation).
Programming procedure:
–start the engine,
–wait for the engine coolant temperature to reach 75˚C and then check using the parameter PR064 "Coolant
temperature",
–run the engine at 1500 rpm for a period of at least 5 minutes,
–check that the programming has been carried out using status ET671 Alcohol level programming and
parameter PR743 Estimated alcohol level in tank,
–the programming is saved when the ignition is switched off. Note:
After replacement of the throttle valve run the command RZ005 Programming to erase any recorded
programming.
Note:
When the injection computer has not recognised the fuel composition, operation is faulty.
PETROL INJECTION
Fault finding – Programming
Page 40 of 348
17B-40V7 MR-413-X44-17B000$120.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Tool faultAssociated
DTCDiagnostic tool title
DF001115Coolant temperature sensor circuit
DF002110Air temperature sensor circuit
DF004235Turbocharger pressure sensor circuit (Vdiag 54 only)
DF011641Sensor supply voltage no. 1
DF012651Sensor feed voltage no. 2
DF026201Cylinder 1 injector control circuit
DF027202Cylinder 2 injector control circuit
DF028203Cylinder 3 injector control circuit
DF029204Cylinder 4 injector control circuit
DF038606Computer
DF046560Battery voltage
DF054243Turbocharger solenoid valve control circuit (Vdiag 54 only)
DF059301Misfiring on cylinder 1
DF060302Misfiring on cylinder 2
DF061303Misfiring on cylinder 3
DF062304Misfiring on cylinder 4
DF079638Motorised throttle valve automatic control
DF08010Camshaft dephaser circuit (Vdiag 4C/50 only)
DF081443Canister bleed solenoid valve circuit
DF082135Upstream oxygen sensor heating circuit
DF083141Downstream oxygen sensor heating circuit
DF084685Actuator relay control circuit
DF085627Fuel pump relay control circuit
PETROL INJECTION
Fault finding – Fault summary table
Page 43 of 348
17B-43V7 MR-413-X44-17B000$131.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
* EOBD: European On Board Diagnostics
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
1.DEF: signal incoherence
2.DEF: abnormal voltage
3.DEF: EOBD*
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present when the ignition is switched on.
Special notes:
If the fault is present, the EOBD* warning light is illuminated and the low speed engine
cooling fan is permanently activated.
1.DEF: Consult the parameter PR064 Coolant temperature:
If the tool displays 120˚C, this indicates a short circuit to 12V or an open circuit.
If the tool displays - 40˚C, this indicates a short circuit to earth.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the connector of the coolant temperature sensor (component code 244) and of the engine
management computer (component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the coolant temperature sensor, component code 244 between the connections 3C and
3JK:
●at 10˚C: 12030 Ω < X < 12890 Ω,
●at 25˚C: 2195 Ω < X < 2309 Ω,
●at 50˚C: 795.5 Ω < X < 826.5 Ω,
●at 80˚C: 279.3 Ω < X < 286.7 Ω.
If the coolant temperature sensor resistances are not correct, replace the coolant temperature sensor.
Check the insulation and continuity of the following connections:
●3C between components 120 and 244,
●3JK between the components 120 and 244.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact Techline.
SIM32_V44_DF001/SIM32_V4C_DF001/SIM32_V50_DF001/SIM32_V54_DF001
PETROL INJECTION
Fault finding – Interpretation of faults
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.
Page 134 of 348
17B-134V7 MR-413-X44-17B000$133.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF330
PRESENT
OR
STOREDPINKING SENSOR CIRCUIT
1.DEF: Abnormal voltage
2.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running with an engine coolant
temperature above 75˚C and the engine speed above 1500 rpm.
Special notes:
1.DEF: The wiring harness connecting the injection computer to the sensor is shielded.
Because of this, a short circuit to + 12 V is unlikely.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the pinking sensor connector (component code 146) and the engine management computer
connector (component code 120).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the tightening of the pinking sensor (tightening must be: X = 20 Nm).
Repair if necessary.
Measure the resistance of the pinking sensor between connections 3S and 3DQ:
The resistance should be greater than 20 MΩ.
If the pinking sensor resistance is not correct, replace the sensor.
SIM32_V44_DF330/SIM32_V4C_DF330/SIM32_V50_DF330/SIM32_V54_DF330
AFTER REPAIRFollow the instructions to confirm repair:
–If the fault is present, continue to deal with the fault.
–If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 162 of 348
17B-162V7 MR-413-X44-17B000$133.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Vdiag 4C only
DF893
PRESENT
OR
STOREDCONTROLLED COOLANT THERMOSTAT CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: EOBD
NOTESPriorities when dealing with a number of faults:
Deal first with fault DF084 Actuator relay control circuit or DF046 Battery voltage
if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present when the engine is running.
Special note:
Controlled coolant thermostat:
–For CO and CC.1:
Thermostat not controlled; temperature regulation performed at 110˚C.
–For CC 0:
Thermostat continuously controlled; temperature regulation performed at 90˚C.
Use Wiring Diagram Technical Note for CLIO III or MODUS.
Check the condition of the controlled coolant thermostat connector (see Technical Note Wiring Diagram, CLIO III
or MODUS, component code 1458).
Check the condition of the engine management computer connector (see Technical Note Wiring Diagram,
CLIO III or MODUS, component code 120).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
If the fault is still present, check (with the ignition on) for + 12 V on connection 3FB of the controlled coolant
thermostat.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Use the "universal bornier" to check the insulation and continuity of the following connection:
●3VL between components 1458 and 120.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
SIM32_V4C_DF893
AFTER REPAIRFollow the instructions to confirm repair:
–If the fault is present, continue to deal with the fault.
–If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 170 of 348
17B-170V7 MR-413-X44-17B000$150.mif
PETROL INJECTION
Fault finding – Status summary table17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Tool statusDiagnostic tool title
ET358High-speed fan unit relay connection
ET405Clutch pedal switch
ET415Deactivation of cruise control/speed limiter
ET556Driver deactivation of the cruise control/speed limiter
ET557Cruise control/speed limiter deactivation by function
ET561Operating mode (Only for Ethanol or E85 vehicle)
ET562Fan assembly request from automatic transmission (except D7F800)
ET564Type 1 defect mode
ET565Type 2 defect mode
ET566Type 3 defect mode
ET567Type 4 defect mode
ET568Type 5 defect mode
ET569Defect mode type 6
ET578Petrol fuel circuit fault finding
ET603Air conditioning compressor relay control circuit
ET671Alcohol level programming (Only for Ethanol or E85 vehicle)
ET672Engine coolant temperature management (Only for Vdiag 4C)
ET673Jammed accelerator pedal detected
ET674Refrigerant pressure
ET703Cruise control/speed limiter buttons
ET704Brakecontact No 1
ET705Brakecontact No 2
ET840 Customised Oil Change Interval (except Vdiag 44 and 4C)
Page 171 of 348
17B-171V7 MR-413-X44-17B000$151.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ET001COMPUTER + AFTER IGNITION FEED
STATUS
DEFINITIONPRESENT: This status indicates that the + after ignition feed is active.
ABSENT: This status indicates that the + after ignition feed is not active.
NOTESSpecial notes:
Only perform these tests if the parameters do not correspond with the system operation
programming.
Conformity check: Engine stopped and ignition on, or engine running at idle speed, and engine coolant
temperature > 80˚C.
"PRESENT"
Ignition on and engine running warm at idle speed with the + after ignition feed
activated.
In the event of a fault, apply the interpretation of DF046 Battery voltage.
"ABSENT"If the + after ignition is not activated, ET001 is "Absent".
In the event of a fault, apply the interpretation of DF046 Battery voltage.
SIM32_V44_ET001/SIM32_V4C_ET001/SIM32_V50_ET001/SIM32_V54_ET001
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
PETROL INJECTION
Fault finding – Interpretation of statuses