torque RENAULT TWINGO RS 2009 2.G Electrical Equipment User Guide

88A-40
WIRING HARNESS
Engine wiring: Removal - Refitting
EQ UIPMENT LEVEL SPORT
88A
aFit the engine wiring channel pin (35) in the clutch
housing hole.
aRefit the engine wiring channel on the water cham-
ber (36) .
aClip:
-the engine wiring onto the intake distributor (37) ,
-the ignition coil bypasses on the intake distributor
(38) .
aConnect the connectors of:
-the ignition coils,
-the camshaft position sensor,
-the air temperature sensor,
-the alternator,
-the coolant circuit pressure sensor,
-the air conditioning compressor,
-the upstream oxygen sensor,
-the pinking sensor,
-the oil pressure sensor.aRefit:
-the starter supply terminal,
-the starter solenoid terminal,
-the alternator positive terminal.
aTighten to torque:
-the starter supply nut (8 N.m),
-the starter solenoid nut (5 N.m),
-the alternator positive terminal nut (21 N.m).
aConnect the connectors of:
-the air conditioning fan assembly resistors,
-the cooling fan assembly,
-the coolant temperature sensor,
-the throttle valve,
-the downstream oxygen sensor,
-the crankshaft position sensor.
aRefit:
-the earths on the front left-hand side member, posi-
tioning the cables in the position marked during re-
moval,
-the earth cable on the gearbox in the position mar-
ked during removal.
aTighten to torque:
-the earth nuts on the front left-hand side mem-
ber (8 N.m),
-the earth bolt on the gearbox (44 N.m).
141122
141121

88A-41
WIRING HARNESS
Engine wiring: Removal - Refitting
EQ UIPMENT LEVEL SPORT
88A
aIndex the engine wiring retaining bracket in the hole
(39) of the battery tray mounting.
aRefit the engine wiring clamp on the bracket (40) .
aConnect the reverse gear switch connector.
aClip the bypass of the positive cable and earth cable
onto the mounting bracket (41) of the air filter tie rod.
aRefit:
-the engine compartment connection unit,
-the supply terminal of the engine compartment
connection unit.-the fuse holders on the engine compartment con-
nection unit,
aConnect the engine wiring/front of engine wiring
connector (R67).
aLock the engine wiring/front of engine wiring con-
nector (R67).
aTorque tighten the engine compartment connec-
tion unit supply terminal nut (12 N.m).
aRefit the cover of the engine compartment connec-
tion unit and check that the cover is definitely in con-
tact with the unit casing.
aConnect the injection computer connectors.
aRefit the injection computer tamperproof panel on
the injection computer mounting.
III - FINAL OPERATION
aRefit:
-the air pipe at the air filter unit inlet,
-the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
-the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-6) ,
-the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-2) ,
-the cover from the engine compartment connection
unit,
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see 85A, Wiping -
Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-6) ,
-the left-hand headlight (see 80B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-7) ,
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
141123
141124
RIGHT-HAND DRIVE

88C-4
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting
88C
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see MR 413 Fault finding, 88C, Airbags and seat
belt pretensioners, Fault finding - Replacement
of components).
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
aRemove the centre console ( (see Centre console:
Removal - Refitting) ).
aCut the carpet (1) and soundproofing using a sectio-
ning tool.II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the protective housing (2) from the airbag
computer.
aRemove the airbag computer nuts (3) .
aExtract the airbag computer.
aDisconnect the airbag computer connector.
aRemove the airbag computer. Equipment required
Diagnostic tool
Tightening torquesm
airbag computer nuts8 Nm
120289
120290
120291

88C-5
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting
88C
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the airbag computer,
-the computer nuts.
aTorque tighten the airbag computer nuts (8 Nm).
aConnect the airbag computer connector.
aLock the airbag computer connector.
aReplace the airbag computer's protective housing
with a new one.
II - FINAL OPERATION.
aPull down the carpet.
aAttach the carpet using clips (part no. 77 01 047
751).
aRefit the centre console ( (see Centre console: Re-
moval - Refitting) ).
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aIf the airbag computer has been replaced, carry out
the necessary operations using the Diagnostic tool
(see MR 413 Fault finding, 88C, Airbags and seat
belt pretensioners, Fault finding - Replacement
of components).
aUnlock the airbag computer using the Diagnostic
tool (see MR 413 Fault finding, 88C, Airbags and
pretensioners, Fault finding - Replacement of
components). IMPORTANT
To avoid a fault with or even triggering of pyro-
technic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.

88C-8
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting
88C
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aOpen the dashboard glovebox.
aUnclip the access flap (1) to the passenger's front
airbag connector.
aRemove:
-the nuts (2) of the tie rod between the bulkhead
and the dashboard cross member, Equipment required
Diagnostic tool
Tightening torquesm
passenger front airbag
nuts21 Nm
nuts of the tie rod side
on the bulkhead side8 Nm
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
119519
K9K – D4F, and 780
127744

88C-10
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting
88C
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace the passenger's airbag nuts.
II - REFITTING OPERATION FOR PART
CONCERNED
aFit the passenger front airbag into its housing.
aRefit new nuts of the passenger's front airbag.
aTorque tighten the passenger front airbag nuts
(21 Nm).
aClip the passenger front airbag onto the dashboard.
aConnect the passenger front airbag connector.
aLock the passenger front airbag connector.
aFit the wiring in the position that was marked when
dismantling the passenger's front airbag.aRefit the tie rod between the bulkhead and the dash-
board cross member.
aTorque tighten the nuts of the tie rod side on the
bulkhead side (8 Nm ).
aClip the flap of the dashboard glovebox.
III - FINAL OPERATION.
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbags and pretensioners).
(see 88C, Air bag and Pretensioners, Airbags
and pretensioners: Recycling - Destruction,
page 88C-2) . IMPORTANT
After a seat belt pyrotechnic component is trigge-
red, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and pretensioners: Precautions for the repair,
page 88C-1) .
IMPORTANT
When the passenger front airbag is triggered, the
consequent damage caused to the mountings
always requires the dashboard to be replaced.
Affix the label warning against fitting a rear-facing
child seat on the front passenger seat to the pas-
senger side of the dashboard.
Note:
Check that the passenger's front airbag is braced
against the dashboard cross member.
WARNING
To prevent damage to the wiring har ness when
refitting, observe the original routing.
K9K – D4F, and 780
IMPORTANT
To avoid a fault with or even triggering of pyro-
technic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or the single part.

88C-14
AIR BAG AND PRETENSIONERS
Side curtain airbag: Removal - Refitting
FRONT SIDE AIRBAG, and REAR AIRBAG 01
88C
The side curtain airbag is mounted behind the headli-
ning.
The airbag detaches the headlining when it inflates.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
aRemove:
-the front seat belt upper bolt (see Front seat belt:
Removal - Refitting) (MR 412, 59A, Safety equip-
ment),-the rear seat belt upper bolt (see Rear seat belt:
Removal - Refitting) (MR 412, 59A, Safety equip-
ment),
-the sun visors (see Sun visor: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the interior rear-view mirror covers (see Interior
rear-view mirror: Removal - Refitting) (MR 412,
57A, Interior equipment),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear parcel shelf side trims (see Rear parcel
shelf side trim: Removal - Refitting) (MR 412,
71A, Body internal trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim). Equipment required
Diagnostic tool
Tightening torquesm
curtain airbag bolt8 Nm
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
IMPORTANT
To prevent any accidental triggering whilst wor-
king on or near a pyrotechnic component (air-
bags or pretensioners), lock the airbag computer
using the Diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

88C-16
AIR BAG AND PRETENSIONERS
Side curtain airbag: Removal - Refitting
FRONT SIDE AIRBAG, and REAR AIRBAG 01
88C
-the curtain side airbag retaining clips (4) using a
small flat-blade screwdriver.
aRemove:
-the curtain side airbag bolt (5) ,
-the curtain side airbag at (6) .
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace:
-the curtain side airbag,
-the curtain side airbag bolt,
-the front seat belt upper bolt.
a
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the new curtain side airbag,-the new curtain side airbag bolt.
aTighten to torque the curtain airbag bolt (8 Nm).
aRefit:
-the curtain side airbag retaining clips,
-the plastic clips.
aConnect the curtain airbag connector.
III - FINAL OPERATION.
aRefit:
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear parcel shelf side trims (see Rear parcel
shelf side trim: Removal - Refitting) (MR 412,
71A, Body internal trim),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the interior rear-view mirror covers (see Interior
rear-view mirror: Removal - Refitting) (MR 412,
57A, Interior equipment),
-the sun visors (see Sun visor: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the rear seat belt upper bolt (see Rear seat belt:
Removal - Refitting) (MR 412, 59A, Safety equip-
ment),
-the front seat belt upper bolt (see Front seat belt:
Removal - Refitting) (MR 412, 59A, Safety equip-
ment).
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
121378
IMPORTANT
After a seat belt pyrotechnic component is trigge-
red, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and pretensioners: Precautions for the repair,
page 88C-1) .
IMPORTANT
To prevent the pyrotechnic components from
being per manently deactivated or triggered (air-
bags or pretensioners), check the airbag compu-
ter using the Dia gnostic tool

88C-18
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting
FRONT SIDE AIRBAG, and REAR AIRBAG 01
88C
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
aRemove the complete front seat (see Complete
front seat: Removal - Refitting) (MR 412, 75A,
Front seat frames and runners).Equipment required
Diagnostic tool
Tightening torquesm
impact sensor bolt8 Nm
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
IMPORTANT
To prevent any accidental triggering whilst wor-
king on or near a pyrotechnic component (air-
bags or pretensioners), lock the airbag computer
using the Diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).

88C-19
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting
FRONT SIDE AIRBAG, and REAR AIRBAG 01
88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
a
aDisconnect the impact sensor connector (4) .aUndo the impact sensor bolt by six turns (1) .
aPress at (2) on the impact sensor bolt (1) , in order to
release the bolt cage (3) .
aSlide the impact sensor towards the rear of the vehi-
cle.
aRemove the impact sensor with the bolt and the bolt
cage.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aAlways replace the side impact sensors.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the new impact sensor.
aSlide the impact sensor towards the front of the vehi-
cle.
aTorque tighten the impact sensor bolt (8 Nm ).
aConnect the impact sensor connector.
III - FINAL OPERATION.
aRefit the complete front seat (see Complete front
seat: Removal - Refitting) (MR 412, 75A, Front
seat frames and runners).
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .121815
121088
Note:
It is not necessary to remove the front door sill
lining.
Note:
The impact sensor bolt cage is not fixed to the
body
Do not remove the impact sensor bolt.
IMPORTANT
To prevent the pyrotechnic components from
being per manently deactivated or triggered (air-
bags or pretensioners), check the airbag compu-
ter using the Dia gnostic tool