battery RENAULT TWINGO RS 2009 2.G Engine And Peripherals User Guide

10A-67
ENGINE AND CYLINDER BLOCK ASSEMBLY
Multifunction support: Removal - Refitting
D4F, and 772, and AIR CONDITIONING – D7F, and AIR CONDITIONING
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the alternator (see 16A, Starting - Charging, Al-
ternator: Removal - Refitting, page 16A-1) ,
-the air conditioning compressor (see Compressor:
Removal - Refitting) (62A, Air conditioning).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the multifunction support bolts,-the coolant pump inlet pipe bolt,
-the multifunction support.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the multifunction support,
-the multifunction support bolts.
aTorque tighten the multifunction support bolts (50
N.m).
aRefit the coolant pump inlet pipe bolt.
II - FINAL OPERATION
aRefit:
-the air conditioning compressor (see Compressor:
Removal - Refitting) (62A, Air conditioning),
-the alternator (see 16A, Starting - Charging, Al-
ternator: Removal - Refitting, page 16A-1) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery). Tightening torquesm
multifunction support
bolts50 N.m
120517

10A-68
ENGINE AND CYLINDER BLOCK ASSEMBLY
Multifunction support: Removal - Refitting
K9K, and STANDARD HEATING
10A
The multifunction support is removed when the acces-
sories belt is removed.
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
aDisconnect the battery ( (see Battery: Removal -
Refitting) ).
aRemove:
-the engine cover,
-the front wheels, (see Wheel: Removal - Refit-
ting)
-the front wheel arch liners ( (see Front wheel arch
liner: Removal - Refitting) ),
-the front bumper ( (see Front bumper: Removal -
Refitting) ).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the accessories belt (see 11A, Top and
front of engine, Accessories belt: Removal - Re-
fitting, page 11A-3) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the accessories belt (see 11A, Top and front
of engine, Accessories belt: Removal - Refitting,
page 11A-3) .
II - FINAL OPERATION
aRefit:
-the front bumper ( (see Front bumper: Removal -
Refitting) ),
-the front wheel arch liners ( (see Front wheel arch
liner: Removal - Refitting) ),
-the front wheels (see 35A, Wheels and tyres,
Wheels: Removal - Refitting),
-the engine cover.
aConnect the battery ( (see Battery: Removal - Re-
fitting) ).

10A-69
ENGINE AND CYLINDER BLOCK ASSEMBLY
Multifunction support: Removal - Refitting
D4F, and 780 or 782
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the alternator (see 16A, Starting - Charging, Al-
ternator: Removal - Refitting, page 16A-1) .
aRemove the air conditioning compressor (see Com-
pressor: Removal - Refitting) (62A, Air condition-
ing).II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the bolt of the coolant-oil heat exchanger cooling
pipes support from the multifunction support,
-the bolts (4) from the coolant pump inlet pipe,
-the multifunction support bolts (3) ,
-the multifunction support.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the multifunction support,
-the multifunction support bolts,
-the coolant pump inlet pipe bolts,
-the bolt of the coolant-oil heat exchanger cooling
pipes support on the multifunction support.
aTorque tighten:
-the multifunction support bolts (50 N.m),
-the coolant pump inlet pipe bolts (10 N.m). Tightening torquesm
multifunction support
bolts50 N.m
coolant pump inlet pipe
bolts10 N.m
AIR CONDITIONING
120956

10A-70
ENGINE AND CYLINDER BLOCK ASSEMBLY
Multifunction support: Removal - Refitting
D4F, and 780 or 782
10A
II - FINAL OPERATION
aRefit the air conditioning compressor (see Com-
pressor: Removal - Refitting) (62A, Air condition-
ing).
aRefit:
-the alternator (see 16A, Starting - Charging, Al-
ternator: Removal - Refitting, page 16A-1) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
aConnect the battery (see ) (80A, Battery). AIR CONDITIONING

10A-71
ENGINE AND CYLINDER BLOCK ASSEMBLY
Multifunction support: Removal - Refitting
K4M
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the engine undertray.
aDrain the refrigerant circuit using a refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) (62A, Air conditioning).
aRemove:
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the alternator (see 16A, Starting - Charging, Al-
ternator: Removal - Refitting, page 16A-1) ,
-the air conditioning compressor (see Compressor:
Removal - Refitting) (62A, Air conditioning). Equipment required
refrigerant charging station
Tightening torquesm
multifunction support
bolts 1 and 2 (initial
torque)5 N.m
multifunction support
bolt 7 on the cylinder
block (initial torque)5 N.m
multifunction support
bolts 6, 5, 4 and 35 N.m
multifunction support
bolts44 N.m
multifunction support
bolt on the cylinder
block25 N.m

10A-73
ENGINE AND CYLINDER BLOCK ASSEMBLY
Multifunction support: Removal - Refitting
K4M
10A
REFITTING
I - REFITTING OPERATION
aRefit the multifunction support.
aPretighten to torque multifunction support bolts 1
and 2 (initial torque) (5 N.m).
aLoosen bolts (1) and (2) on the multifunction support
by one half-turn.
aPre-tighten to torque:
-multifunction support bolt 7 on the cylinder
block (initial torque) (5 N.m),-multifunction support bolts 1 and 2 (initial
torque) (5 N.m),
-multifunction support bolts 6, 5, 4 and 3 (5
N.m).
aTighten to torque and in order:
-the multifunction support bolts (44 N.m),
-the multifunction support bolt on the cylinder
block (25 N.m) (7) .
II - FINAL OPERATION
aRefit:
-the air conditioning compressor (see Compressor:
Removal - Refitting) (62A, Air conditioning),
-the alternator (see 16A, Starting - Charging, Al-
ternator: Removal - Refitting, page 16A-1) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
aFill the refrigerant circuit using a refrigerant charg-
ing station (see Refrigerant circuit: Draining -
Filling) (62A, Air conditioning).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aRefit the engine undertray.
131780
131779

10A-74
ENGINE AND CYLINDER BLOCK ASSEMBLY
Engine - gearbox assembly: Removal - Refitting
D4F or D7F
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see ) (80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the injection computer (see 17B, Petrol injection,
Petrol injection computer: Removal - Refitting,
page 17B-20) ,
-the computer mounting bolts,
-the computer mounting nuts,
-the computer mounting,
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion).
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the engine compartment connection unit cover
bolts,
-the cover of the engine compartment connection
unit. Special tooling required
Tav. 476Ball joint extractor.
Ms. 583Pipe clamps .
Mot. 1379Engine suppor t tool for cylin-
der head oper ations.
Mot. 1390Suppor t for removal - refitting
of engine - gearbox assembly
Tav. 1233-01Tooling for carrying out opera-
tions on the axle subframe.
Equipment required
flywheel immobiliser
Tightening torquesm
front subframe bolts62 N.m
rear subframe bolts105 N.m
subframe rear tie rod
inner bolts21 N.m
subframe rear tie rod
outer bolts90 N.m
engine tie-bar bolts on
the gearbox105 N.m
engine tie-bar bolt on
the subframe105 N.m
exhaust downpipe bolts9 N.m
shock absorber base
lower bolts105 N.m
calliper mounting bolts105 N.m
lower guide pin bolts34 N.m
track rod end nuts37 N.m
tie rod upper bolts21 N.m
tie rod lower bolts62 N.m
universal joint24 N.m
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap.

10A-85
ENGINE AND CYLINDER BLOCK ASSEMBLY
Engine - gearbox assembly: Removal - Refitting
D4F or D7F
10A
aClip the fuse holder onto the engine compartment
connection unit.
aRefit:
-the engine compartment connection unit bolts,
-the engine compartment connection unit supply
nut.
aConnect:
-the fuses,
-the connector.
aRefit:
-the engine compartment connection unit cover,
-the engine compartment connection unit cover
bolts.
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion).
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the computer mounting,
-the computer mounting nuts,
-the computer mounting bolts,
-the injection computer (see 17B, Petrol injection,
Petrol injection computer: Removal - Refitting,
page 17B-20) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see ) (80A, Battery).

10A-86
ENGINE AND CYLINDER BLOCK ASSEMBLY
Engine - gearbox assembly: Removal - Refitting
K9K
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the battery (see ) (80A, Battery).
aRemove the air inlet pipe (1) from the air filter unit.aRemove the air filter unit (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13)
aDisconnect:
-the turbocharger regulation solenoid valve pipes
(2) and (3) ,
-the turbocharger regulation solenoid valve connec-
tor (4) .
aUnclip:
-the turbocharger regulation solenoid valve pipes,
-the turbocharger regulation solenoid valve wiring.
aDisconnect the brake servo non-return valve pipe
from the vacuum pump.
aRemove:
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the diesel injection computer (see 13B, Diesel in-
jection, Diesel injection computer: Removal -
Refitting, page 13B-13) ,
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion), Special tooling required
Mot. 1448Remote operation pliers for
hose clips .
Equipment required
refrigerant charging station
safety strap(s)
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 13B, Diesel injection, Diesel injec-
tion: Precautions for the repair, page 13B-1) .
IMPORTANT
Wear protective gloves during the operation.
120038
K9K, and 718
141212

10A-89
ENGINE AND CYLINDER BLOCK ASSEMBLY
Engine - gearbox assembly: Removal - Refitting
K9K
10A
aUnclip the fuel supply pipes at (12) .
aDisconnect the inlet pipe (13) from the high pressure
pump.
aDisconnect the return pipe (14) from the high pres-
sure pump.
aInsert the blanking plugs.
aUnclip the blower unit wiring.
aDisconnect the connectors from the fan assembly
wiring.
aCut the clip on the battery mounting.aRemove:
-the engine compartment connection unit cover
bolts (15) ,
-the cover of the engine compartment connection
unit.
aDisconnect the connector (16) from the pre-posthe-
ating unit.
121423
WARNING
To prevent impurities from entering the circuit,
plugs must be fitted to the openings of all the fuel
circuit components exposed to the open air.
120324
121429
K9K, and 718
141240