wiring RENAULT TWINGO RS 2009 2.G Heating And Air Conditioning - Climate Control Workshop Manual

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Fault finding - Introduction
1. SCOPE OF THIS DOCUMENT
This document presents the fault finding procedure applicable to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING
Documentation type
Fault finding procedures (this document and the Technical Notes concerning the injection system fitted to
the vehicle, and the UCH):
–Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
–Visu-Schéma (CD-ROM), paper.
Type of diagnostic tools
–CLIP + multiplex line sensor
Special tooling required
3. REMINDERS
Procedure
To run fault finding on the vehicle computers, proceed as follows:
–turn the ignition key to APC,
–connect the diagnostic tool and perform the required operations.
To cut off the + after ignition feed, proceed as follows:
–disconnect the diagnostic tool,
–turn the ignition key to OFF,
–switch off the ignition. Vehicle(s): New Twingo
Function concerned: Climate controlComputer name: CAREG
Vdiag No.: 44
Special tooling required
Multimeter
Elé. 1681 Universal bornier
CLIM_V44_PRELI

Vdiag No.: 44
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Fault finding - Introduction

Vdiag No.: 44
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4. FAULT FINDING PROCEDURE (CONTINUED)
Wiring check
Fault finding problems
Disconnecting the connectors and/or manipulating the wiring harness may temporarily remove the cause of a fault.
Electrical measurements of voltage, resistance and insulation are generally correct, especially if the fault is not
present when the analysis is made (stored fault).
Visual inspection of the connection:
●Check that the connector is connected correctly and that the male and female parts of the connection are
correctly coupled.
Visual inspection of the area around the connection:
●Check the condition of the mounting (pin, strap, adhesive tape, etc.) if the connectors are attached to the
vehicle.
●Check that there is no damage to the wiring trim (sheath, foam, adhesive tape, etc.) near the wiring.
●Check that there is no damage to the electrical wires at the connector outlets, in particular on the
insulating material (wear, cuts, burns, etc.).
Disconnect the connector to continue the checks.
Visual inspection of the plastic casing:
●Check that there is no mechanical damage (casing crushed, cracked, broken, etc.), in particular to the
fragile components (lever, lock, openings, etc.).
●Check that there is no heat damage (casing melted, darker, deformed, etc.).
●Check that there are no stains (grease, mud, liquid, etc.).
Visual inspection of the metal contacts:
(The female contact is called CLIP. The male contact is called TAB.)
●Check that there are no bent contacts (the contact is not inserted correctly and can come out of the back
of the connector). The spring contact of the connector when the wire is gently pulled.
●Check that there is no damage (folded tabs, clips open too wide, blackened or melted contact, etc.).
●Check that there is no oxidation on the metal contacts. Note:
Carry out each requested check visually. Do not remove a connector if it is not required.
Note:
Repeated connections and disconnections alter the functionality of the connectors and increase the risk of poor
electrical contact. Limit the number of connections/disconnections as much as possible.
Note:
The check is carried out on the 2 parts of the connection. There may be two types of connections:
–Connector / Connector
–Connector / Device

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Fault finding - Introduction

Vdiag No.: 44
62B
Visual inspection of the sealing:
(Only for watertight connectors)
●Check for the seal on the connection (between the 2 parts of the connection).
●Check the seal at the back of the connectors:
–For unit joints (1 for each wire), check that the unit joints are present on each electrical wire and that
they are correctly positioned in the opening (level with the housing). Check that plugs are present on
openings which are not used.
–For a grommet seal (one seal which covers the entire internal surface of the connector), check that the
seal is present.
–For gel seals, check for gel in all of the openings without removing the excess or any protruding
sections (it does not matter if there is gel on the contacts).
–For hotmelt sealing (heat-shrink sheath with glue), check that the sheath has contracted correctly on
the rear of the connectors and electrical wires, and that the hardened glue comes out of the side of the
wire.
●Check that there is no damage to any of the seals (cuts, burns, significant deformation, etc.).
If a fault is detected, repair or replace the wiring (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair)
5. FAULT FINDING LOG
You will always be asked for this log:
●when requesting technical assistance from Techline,
●for approval requests when replacing parts for which approval is mandatory,
●to be attached to monitored parts for which reimbursement is requested. The log is needed for warranty
reimbursement, and enables better analysis of the parts removed.
6. SAFETY INSTRUCTIONS
Safety rules must be observed during any work on a component to prevent any damage or injury:
–check the battery voltage to avoid incorrect operation of computer functions,
–do not smoke,
–use the proper tools. IMPORTANTIMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the procedure, enables you to keep
track of the procedure which is carried out. It is an essential document when consulting the
manufacturer.
IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG EACH TIME FAULT FINDING IS
CARRIED OUT

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Fault finding - Interpretation of faults

Vdiag No.: 44
62B
DF007
PRESENT
OR
STOREDINTERIOR TEMPERATURE SENSOR CIRCUIT
CC.0 : Short circuit to earth
CO.1 : Short circuit or open circuit to + 12 V
NOTESConditions for running fault finding on a present or stored fault:
Apply this fault finding procedure if the fault reappears as present or stored after the
ignition is switched on and air conditioning activation is requested with the engine
running.
Special notes:
The interior temperature sensor is located at the top of the roof in the unit under the
rear view mirror.
Use the Wiring Diagram Technical Note for the New Twingo.
Check the connection and condition (possible wiring damage) of the connector of component 1872.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for the
repair), repair the connector, otherwise replace the wiring.
With connector A of component 419 and connector of union R301 disconnected, check the insulation and
continuity of the following connections between components R301 (dashboard/interior lights intermediate union)
and 419.
●connection 38JN
●connection 38GZ
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
With the connector of component 1872 disconnected, check the insulation and continuity of the following
connections between components R301 (dashboard/interior lights intermediate union) and 1872.
●connection 38JN
●connection 38GZ
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation of connections 38JN and 38GZ of component 1872.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the resistance of component 1872 between connections 38JN and 38GZ.
Replace the sensor if the resistance is not 10 kΩΩ Ω Ω
± 500 ΩΩ Ω Ω
at 25 ˚C. For more details, consult the electrical
specifications of the sensor according to the temperature (see Help).
If the fault is still present, contact the Techline.
AFTER REPAIRClear the stored faults.
Follow the instructions to confirm repair.
Deal with any other faults.
CLIM_V44_DF007

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Fault finding - Interpretation of faults

Vdiag No.: 44
62B
DF010
PRESENT
OR
STOREDMIXING MOTOR CIRCUIT
CO.0 : Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
NOTESConditions for running fault finding on a present or stored fault:
The fault is declared present when the temperature control is activated (minimum or
maximum temperature request and air conditioning control panel on).
Special notes:
Wait 1 minute after repairing the fault so that the climate control computer can control
the mixer motor. To avoid having to wait for 1 minute, switch the ignition off and then
back on again.
There is no specific programming operation for the mixing motor, however, after it has
been replaced, the motor needs to program its limits (minimum and maximum).
Use the Wiring Diagram Technical Note for the New Twingo.
Check the connection and condition of the connector of component 420.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for the
repair), repair the connector, otherwise replace the wiring.
With connector B of component 419 disconnected, check the insulation and continuity of the following
connections between components 419 and 420:
●connection 38LC
●connection 38LD
●connection 38LG
●connection 38LH
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
Connector of component 1115 disconnected,
Check the insulation and continuity of connection S between components 419 and 420.
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
Connector of component 419 connected and ignition on,
●Check for 12 V supply on connection S of component 420 in relation to earth NAM.
If the connection is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for the
repair), repair the wiring, otherwise replace the wiring.
If the supply is not present and if no faulty connections are detected during the continuity checks, contact your
Techline.
AFTER REPAIRClear the stored faults.
Follow the instructions to confirm repair.
If the motor has been replaced (see Configuration and programming).
Deal with any other faults.
CLIM_V44_DF010

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Fault finding - Interpretation of faults

Vdiag No.: 44
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DF010
CONTINUED
With the connector disconnected, measure the resistance value of the mixing motor:
Check the resistance of component 420 between the following connections:
●connections S and 38LG,
●connections S and 38LC,
●connections S and 38LH,
●connections S and 38LD.
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
The results of the four checks should be 100 ΩΩ Ω Ω

±± ± ±

5 ΩΩ Ω Ω
at 20 ˚C, replace the mixing motor if this is not the case.
If the fault is still present, remove the mixing motor but leave it electrically connected and send a motor command
from the temperature buttons on the control panel: switch the temperature setting to maximum 27 ˚C (a value
of 100 %), then switch the temperature setting to minimum 15 ˚C (a value of 0 %), the motor must change from
one direction to the other. If the connections are correct but the motor does not switch during the commands:
replace the mixing motor.
AFTER REPAIRClear the stored faults.
Follow the instructions to confirm repair.
If the motor has been replaced (see Configuration and programming).
Deal with any other faults.

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Fault finding - Interpretation of faults

Vdiag No.: 44
62B
DF012
PRESENT
OR
STOREDDISTRIBUTION MOTOR CIRCUIT
CO.0 : Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
NOTESConditions for running fault finding on a present or stored fault:
The fault is declared present with the air conditioning control panel on and the
distribution control activated (de-icing, ventilation, footwells, etc.).
Special notes:
Wait 1 minute after repairing the fault so that the climate control computer can control
the distribution motor. To avoid having to wait for 1 minute, switch the ignition off and
then back on again.
There is no specific programming operation for the distribution motor, however, after it
has been replaced, the motor needs to program its limits (minimum and maximum).
Use the Wiring Diagram Technical Note for the New Twingo.
Check the connection and condition of the connector of component 1115.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for the
repair), repair the connector, otherwise replace the wiring.
With connector of component 419 disconnected, check the insulation and continuity of the following
connections between components 419 and 1115:
●connection 38KY
●connection 38KZ
●connection 38LA
●connection 38LB
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
With the connector of component 420 disconnected, check the insulation and continuity of connection S
between components 419 and 1115.
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
Connector of component 419 connected and ignition on (air conditioning control panel on).
Check for 12 V supply on connection S of component 1115 in relation to earth NAM.
If the connection is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for the
repair), repair the wiring, otherwise replace the wiring.
If the supply is not present and if no faulty connections are detected during the continuity checks, contact your
Techline.
AFTER REPAIRClear the stored faults.
Follow the instructions to confirm repair.
If the motor has been replaced (see Configuration and programming).
Deal with any other faults.
CLIM_V44_DF012

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Fault finding - Interpretation of faults

Vdiag No.: 44
62B
DF012
CONTINUED
With the connector disconnected, measure the resistance value of component 1115 between the following
connections:
●connections S and 38KY,
●connections S and 38LA,
●connections S and 38LB,
●connections S and 38KZ.
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
The results of the four checks should be 100 ΩΩ Ω Ω
± 5
ΩΩ Ω Ω

at 20 ˚C, replace the distribution motor if this is not the case.
If the fault is still present, remove the distribution motor but leave it electrically connected, send a motor command
from the distribution buttons on the control panel: switch the distribution setting to demisting (a value of 100 %),
then switch the distribution setting to air vent (a value of 0 %), the motor must change from one direction to the
other. If the connections tested earlier match but the motor does not switch during the commands, replace the
distribution motor.
If the commands have been executed correctly, check that the distribution motor flap is not blocked by trying to
move the gears. Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRClear the stored faults.
Follow the instructions to confirm repair.
If the motor has been replaced (see Configuration and programming).
Deal with any other faults.

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Fault finding - Interpretation of faults

Vdiag No.: 44
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DF021
PRESENT
OR
STORED RECIRCULATION MOTOR CIRCUIT
CO : Open circuit
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
NOTESConditions for running fault finding on a present or stored fault:
The fault is declared present with the air conditioning panel on and the recirculation
control activated (recirculation selected for flap closed or exterior air selected for flap
open).
Special notes:
After repairing the fault (when the fault switches from present to stored), wait for
1 minute before the climate control computer is able to control the distribution motor.
To avoid having to wait for 1 minute, switch the ignition off and then back on again.
In extreme temperatures (above 35 ˚C) and when the climate control is switched on,
the recirculation flap sets itself to the recirculation position in order to correct the
passenger compartment temperature more quickly.
Use the Wiring Diagram Technical Note for the New Twingo.
Check the condition and connection of the connector of component 475.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for the
repair), repair the connector, otherwise replace the wiring.
With connector B of component 419 disconnected, check the insulation and continuity of the following
connections between components 419 and 475:
●connection 38JA
●connection 38JB
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
Check the resistance of component 475 between connections 38JA and 38JB.
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
Replace the motor if the resistance is not: 35 ΩΩ Ω Ω
± 5 ΩΩ Ω Ω
at 20 ˚C.
If the fault is still present, contact the Techline.
AFTER REPAIRClear the stored faults.
Follow the instructions to confirm repair.
If the motor has been replaced (see Configuration and programming).
Deal with any other faults.
CLIM_V44_DF021

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Fault finding - Interpretation of statuses

Vdiag No.: 44
62B
ET083
+ 12 V AFTER IGNITION PRESENT
NOTESUse the Wiring Diagram Technical Note for the New Twingo.
This status indicates activation of + 12 V APC by the UCH via the multiplex line.
When the ignition is off, the status displays ABSENT.
When the ignition is on, the status displays PRESENT.
If the status does not operate, carry out fault finding on the UCH (see 87B, UCH).
AFTER REPAIRRepeat the conformity check from the start.
CLIM_V44_ET083