clutch RENAULT TWINGO RS 2009 2.G Sequential Transmission Owner's Guide

21B-110
MR-413-X44-21B000$767.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of parameters
Vdiag No: 04
21B
PR015
CLUTCH POSITION
PARAMETER
DEFINITIONThis parameter indicates the position of the clutch cylinder expressed in mm.
NOTESNone
Engine stopped, ignition on
PR015 = 36 mm (new clutch)
In the event of a fault, consult the interpretation of fault DF068 “Clutch position sensor circuit”.
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_PR015

21B-114
MR-413-X44-21B000$767.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of parameters
Vdiag No: 04
21B
PR095
CLUTCH TEMPERATURE
PARAMETER
DEFINITIONThis parameter indicates the temperature of the clutch system expressed in ˚C.
NOTESNone
Engine stopped, ignition on
The clutch temperature will change depending on the driving style of the vehicle (sporty driving, holding the
vehicle on an incline, etc.).
When PR095 ≥ 248 ˚C, the buzzer is activated.
Check the clutch is correctly programmed (see replacement of components).
In the event of a fault, consult the interpretation of fault DF254 “Clutch temperature”.
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_PR095

21B-115
MR-413-X44-21B000$767.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of parameters
Vdiag No: 04
21B
PR096
CLUTCH PROGRESSIVITY
PARAMETER
DEFINITIONThis parameter indicates the progressivity of the clutch.
NOTESNone
Engine stopped, ignition on
3000 < PR096 < 9000
Default value: PR096 = 7500, in this case, program the clutch progressivity (see Replacement of
components).
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_PR096

21B-119
MR-413-X44-21B000$767.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of parameters
Vdiag No: 04
21B
PR148
CLUTCH CLOSED POSITION
PARAMETER
DEFINITIONThis parameter indicates the position of the clutch in mm.
NOTESNone
Engine stopped, ignition on
PR148 = 576 mm (new clutch)
In the event of a fault, consult the interpretation of fault DF068 “Clutch position sensor circuit”.
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_PR148

21B -120
MR-413-X44-21B000$826.mif
V2
21B
SEQUENTIAL GEARBOX
Fault finding - Command summary table
*APV: After-SalesTool command Diagnostic tool title
RZ001Stored fault(s)
RZ002Programming
RZ003Biting point programming
RZ008Initial closed position of clutch
AC006Disable hydraulic unit pump
AC007Hydraulic unit pump rehabilitation
AC008Clutch circuit phase 1 bleed
AC009Clutch circuit phase 2 bleed.
AC011Hydraulic pressure unit bleed
AC012Hydraulic pump relay
AC014Clutch solenoid valve
AC015Engagement solenoid valves
AC016Selection solenoid valves
AC017Display
AC019Return gearbox to neutral
AC024Sequential actuator control
AC028Engage reverse gear
AC081Discharge pressure accumulator
VP001Write VIN
VP008Program selection/engagement ranges
VP009Enter last APV* operation date
VP013Enter new clutch fitting date
VP014Enter initial closed position of clutch
Vdiag No: 04
MR-413-X44-21B000$826.mif

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MR-413-X44-21B000$885.mif
V2
21B
SEQUENTIAL GEARBOX
Fault finding - Interpretation of commands
CLEARING

ACTUATORS
RZ001 Stored fault(s)
This command is used for clearing the stored faults from the computer.
RZ002 "Programming"
This command enables the gear programming to be cleared.
Use this command each time parts are replaced (see Replacement of components).
RZ003 "Biting point programming"
This command enables the clutch biting point programming to be cleared.
Use this command each time parts are replaced (see Replacement of components).
RZ008 "Initial closed position of clutch"
This command enables the initial closed position of clutch programming to be cleared.
Use this command each time parts are replaced (see Replacement of components).
AC006 "Disable hydraulic unit pump"
This command enables inhibition of the hydraulic pump.
AC007 "Hydraulic unit pump rehabilitation"
This command enables rehabilitation of the hydraulic pump after the computer has been
replaced or after the inhibition of the pump using command AC006
Hydraulic unit pump inhibition.
AC008 "Clutch circuit phase 1 bleed"
This command is used to perform the first clutch circuit bleeding phase after an operation
with parts replacement (see “Replacement of components”).
This command takes 6 minutes.
AC009 "Clutch circuit phase 2 bleed"
This command is used to perform the second clutch circuit bleeding phase after an
operation with parts replacement (see Replacement of components).
This command takes 8 minutes.
AC011 "Hydraulic pressure unit bleed"
This command is used to bleed the hydraulic pressure unit after an operation with parts
replacement (see Replacement of components).
AC012 "Hydraulic pump relay"
This command enables the hydraulic pump relay to be operated to perform a listening check
or to test its supply.
Vdiag No: 04
MR-413-X44-21B000$885.mif

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Vdiag No: 04SEQUENTIAL GEARBOX
Fault finding - Interpretation of commands21B
ACTUATORS (Continued)
SETTINGSAC014 "Clutch solenoid valve"
This command enables the clutch solenoid valves to be operated to perform a listening
check or to test their supply.
AC015 "Engagement solenoid valves"
This command enables the engagement solenoid valves to be operated to perform a
listening check or to test their supply.
AC016 "Selection solenoid valves"
This command enables the selection solenoid valves to be operated to perform a listening
check or to test their supply.
AC017 "Display"
This command enables the display integrity to be checked by searching through all the data
available relating to the sequential gearbox.
AC019 "Return gearbox to neutral"
This command returns the gearbox to neutral.
AC024 Sequential actuator control
This command enables all sequential gearbox switches to be operated in order to check that
they are working.
AC028 "Engage reverse gear"
This command enables reverse gear to be engaged.
AC081 "Discharge pressure accumulator"
This command enables pressure in the hydraulic circuit to be discharged. The handbrake
must be applied when using this command.
VP001 "Write VIN"
This command permits manual entry of the vehicle's VIN into the computer.
Use this command each time the computer is replaced or (re)programmed.
Note:
When replacing or reprogramming a computer, use command AC007 Hydraulic unit pump rehabilitation
before carrying out parameter VP008 Program selection/engagement ranges.
VP008 "Program selection/engagement ranges"
This command enables the gears to be programmed.
Use this command when:
–replacing the electrohydraulic unit, the clutch or the gearbox,
–replacing or reprogramming the computer,
–replacing the engagement position sensor and the selecting position sensor,
–replacing the engagement, selection or clutch solenoid valves.
–replacing the reservoir, accumulator or pump only.

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MR-413-X44-21B000$885.mif
V2
Vdiag No: 04SEQUENTIAL GEARBOX
Fault finding - Interpretation of commands21B
SETTINGS (continued)
*APV: After-SalesVP009 “Enter last APV operation* date”
Use this command for each workshop operation on the sequential gearbox.
Select command VP009 on the diagnostic tool.
Enter the operation date with the tool keyboard.
VP013 “Enter new clutch fitting date”
This command should be used when the clutch is replaced.
Select command VP013 on the diagnostic tool.
Enter the service date with the diagnostic tool keypad.
VP014 “Enter initial closed position of clutch”
This command enables the value of the initial closed position of the clutch to be re-entered
into a new or reprogrammed computer in order to keep a consistent record of the clutch
wear,.
Use this command each time the computer is replaced or reprogrammed.

21B -132
MR-413-X44-21B000$944.mif
V2
SEQUENTIAL GEARBOX
Diagnostic - Fault finding chart
Vdiag No: 04
21B
ALP 6No creeping
Brake lights permanently lit
Forward or reverse gear can be selected without depressing the
brake pedal
NOTESSpecial notes:
Only consult this customer complaint after a complete check with the diagnostic tool.
In a case where there is no creeping, if the customer has heard the buzzer whilst
driving, it is normal for creeping to be prohibited (clutch overheating). Leave the clutch
to cool down and then check if there is any creep. Apply the following procedure if the
fault persists.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check for the presence, condition and correct positioning of the brake light fuse in the passenger
compartment fuse box.
Check the connection and condition of the connectors of components 160, 156 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the fitting and adjustment of component 160 on the pedals.
Pedal depressed:
Check the continuity between connections AP10 (track 2) and 65A of component 160.
Check the insulation between connections AP10 (track 4) and 5A of component 160.
If the checks are incorrect, replace the switch (see MR 411 Mechanical systems, 83D Cruise control, Brake
light switch: Removal - Refitting).
Pedal released:
Check the insulation between connections AP10 (track 2) and 65A of component 160.
Check the continuity between connections AP10 (track 4) and 5A of component 160.
If the checks are incorrect, replace the switch (see MR 411 Mechanical systems, 83D Cruise control, Brake
light switch: Removal - Refitting).
Check the continuity and insulation from earth of the following connection:
●Connection code 65A,
between components 160 and 119.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRClear the computer fault memory. Switch off the ignition and wait 20 seconds.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_ALP6

21B -134
MR-413-X44-21B000$944.mif
V2
SEQUENTIAL GEARBOX
Diagnostic - Fault finding chart
Vdiag No: 04
21B
ALP 8Vehicle does not move forward with gear engaged and engine
running
NOTESSpecial notes:
Only consult this customer complaint after a complete check with the diagnostic tool.
Apply the fault finding procedure associated with the multiplex network test (see 88B, Multiplexing).
Check the mechanical condition of the clutch (no grease or leaks on the flywheel, clutch driven plate not cracked
or disintegrated, no broken parts, etc.).
Check the condition of the driveshaft (broken joint, internal gearbox mechanical fault etc.).
Repair or replace the faulty components.
If the engine speed remains at idle speed, check the positioning of the accelerator pedal sensor.
Run fault finding on the injection system (see 17B, Petrol Injection).
If the fault is still present, contact Techline.
AFTER REPAIRClear the computer fault memory. Switch off the ignition and wait 20 seconds.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_ALP8