engine coolant SAAB 9-3 2003 User Guide

171 Car care
Hood ________________ 172
Engine ______________ 173
Engine bay ___________ 175
Engine oil ____________ 176
Air filter______________ 178
Transmission fluid ____ 178
Coolant ______________ 179
Brake/clutch fluid and
brake pads__________ 180
Power steering________ 181
Battery ______________ 182
Drive belt ____________ 185
Wipers and washers ___ 186
Wiper blades _________ 186
Changing bulbs _______ 188 Fuses ________________ 199
Wheels _______________ 206
Compact spare wheel ___ 212
Changing a wheel ______ 214
Safety belts ___________ 217
Upholstery and trim ____ 217
Textile carpeting _______ 218
Engine bay ____________ 218
Washing ______________ 218
Waxing and polishing ___ 219
Touching up the paint___ 219
Anti-corrosion treatment 220
Recovery and/or
recycling of automotive
materials ____________ 222
Air conditioning (A/C) ___ 224
Car care
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174 Car careSaab Trionic engine management
systemThe Saab Trionic engine management
system is a unique Saab development that
combines sequential multiport fuel injection,
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM)
monitors many different engine parameters
such as:
 Intake manifold pressure.
 Intake air temperature.
 Crankshaft position.
 Engine coolant temperature.
 Throttle position.
 The oxygen content of the exhaust gases.
The ECM receives information regarding
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector open-
ing duration, ignition timing and turbo-
charger boost pressure to provide excellent
engine performance while maintaining low
emissions and fuel consumption.
ORVR (Onboard Refueling Vapor
Recovery)All hydrocarbons formed when refueling will
be recovered by the car and not released
into the atmosphere. The hydrocarbons are
absorbed in an evaporative emission canis-
ter. When the engine is subsequently
started, the evaporative emission canister is
gradually purged as air is sucked into it
through a shut-off valve. The hydrocarbon/
air mixture passes through the evap canis-
ter purge valve and into the engine where it
is burned. "Refueling", see page 128.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked 1 time. Otherwise, it is possible for
the Engine malfunction (CHECK ENGINE)
light to illuminate. The following message
will appear on the SID:
NOTICEThe Trionic engine management system
continuously monitors the operation of
these systems and has on-board diag-
nostic capabilities (OBD II). If the Engine
malfunction (CHECK ENGINE) light in
the main instrument illuminates, the
Trionic ECM has detected a problem. The
car will continue to operate, but perfor-
mance may be diminished. You should
have your car checked by a Saab dealer
as soon as possible.
Tighten fuel filler cap.
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175 Car care
1 Oil filler cap
2 Coolant reservoir
3 Brake and clutch fluid reservoir
4Battery
5 Fuse box
6 Washer-fluid reservoir
7 Power-steering fluid reservoir
8 Engine-oil dipstick
Engine bay
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179 Car care
CoolantIf the coolant level drops too low, the follow-
ing message appears on the SID:The properties of the coolant are retained
for the entire service life of the car. There-
fore, it is not necessary to change the cool-
ant.
The coolant contains 50 % antifreeze and
anti-corrosion fluid. This ratio gives the best
cooling effect. Lower concentrations should
be avoided, in view of the corrosion risk.
Other makes of antifreeze can damage the
engine and cooling system.The expansion tank is transparent to facili-
tate checking the coolant level.
When the engine is cold, the coolant must
not lie above the KALT/COLD mark on the
expansion tank (boundary between the
upper and lower sections of the tank, see
illustration).
Top up with a mixture of equal parts of
Saab-approved antifreeze and clean water.
If the expansion tank is empty when coolant
is added, run the engine to normal temper-
ature and top up again, as necessary.
WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released. These
can cause injury to your eyes and
burns. Loosen the cap carefully, and
let the engine cool before removing
the cap.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
Coolant level low.
Refill.
Coolant expansion tank
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180 Car careNote:
If incorrect coolant is used or added, the life-
time properties will be affected. Even if the
coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.
Brake/clutch fluid and
brake padsCheckingBrake fluid should be changed according to
the service program. Refer to the Warranty
and Service Book.
The brake and clutch fluid reservoir is trans-
parent to facilitate checking of the fluid level.
The fluid level should lie between the MAX
and MIN marks.
Top up as necessary with DOT 4 brake
fluid. Do not use DOT 5 fluid.
Use only new brake fluid from a sealed
container.
The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.If the brake fluid should require chang-
ing, this must be carried out at a Saab
dealer.
NOTICEIf the cooling system needs topping up,
mix the antifreeze with the appropriate
quantity of drinking water or distilled
water before adding it to the system.
If undiluted antifreeze is added, the
engine could still freeze and be damaged.
This is because the antifreeze will not mix
properly with the coolant before the ther-
mostat has opened to allow full circula-
tion.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed
regularly, as specified in the service
program.
Brake fluid reservoir
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225 Car care
Maintenance The compressor drive belt should be
inspected under the regular service
program.
 Clean away dirt and insects from the
condenser and radiator to prevent clog-
ging. When washing the car, use the hose
to spray the radiator and condenser
(located in front of the radiator) from both
sides (both from the front of the car and
from inside the engine bay). Do not use a
pressure washer.
Caution: Do not hose down the radia-
tor and condenser while the engine is
hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.
 Applicable to the manual climate control
system - During cold months the air condi-
tioning should be switched on once or
twice a month and run for 5–10 minutes
during highway driving once the engine is
warm.
This action saves the gaskets in the
compressor from being spoiled. The
compressor uses a lubricant that circu-
lates with the coolant.
Note:
The A/C system cannot be switched on
when the outside temperature is below 32°F
(0°C). Turn on the A/C system when the car
is standing in a warm place. Simplest is to
always have the A/C button pressed in. The
A/C system will then cut in automatically
when the outside temperature is high
enough.NOTICEDo not use a pressure washer when
cleaning the condenser or radiator due to
the risk of damage.
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231 Maintenance and owner assistance
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
 Most trips are less than 5–10 miles (8–
16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(frequent stop-and-go traffic).
 Most trips are through dusty areas (such
as construction zones).
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
Service record retentionIt is the owner’s responsibility to retain ser-
vice records. If possible, you should keep
copies of all shop work orders for all service
and repairs, whenever performed. As indi-
cated in the new car and emission control
system warranties, it is important to docu-
ment that all necessary maintenance has
been done.
HOW THE SERVICE RECORD IS ORGA-
NIZED
The service record is comprised of a main-
tenance log and a separate log sheet for list-
ing any additional service and repairs.
There are five coupons at the front of the
section, three of which are for documenting
extra engine oil and filter changes, one for
extra automatic transmission fluid services
necessary for severe service conditions,
one for brake fluid changes and one for
coolant flushes. These are followed by log
sheets for all normal scheduled mainte-
nance in the order it is to be performed,
beginning with the “First Service”.HOW TO USE THE SERVICE RECORD
COUPONS
When the car is brought to a Saab dealer for
scheduled maintenance, present the War-
ranties & Service Record Booklet to the ser-
vice manager. When the technician has
completed the service, the technician will
sign the maintenance record. The person
responsible for quality assurance at the
dealership will also sign and stamp the
record with the dealer identification stamp.
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238 Technical dataEngine Engine oilType: Four cylinders,
double overhead
camshafts,
16 valves, two
balancer shafts,
dual-mass flywheel
Cylinder bore_______________________ 3.386'' (86 mm)
Stroke ____________________________ 3.386'' (86 mm)
Swept volume ______________________ 122 cu.in. (1.998 l)
Idling speed________________________ 670 rpm
Antifreeze _________________________ Saab-approved
antifreeze
Coolant capacity ____________________ 7.5 qts. (7.1 l)
Oil grade
:
We recommend the use of Saab or Mobile oils, available from
you Saab dealer, for regular oil changes.
These oils are specially developed from high-quality compo-
nents to meet the demands of extended service intervals (max.
18,000 miles (30,000 km) or 2 years). Saab and Mobil oils are
tested and approved in accordance with the GM standard for
long-life oils. Such gasoline engine oils are given the designa-
tion GM-LL-A 025. The requirements are the same for diesel
oils, though these are given the designation GM-LL-B 025.
To ensure optimum engine performance, with regard to lu-
brication, the ability to dissolve residues and the neutrali-
sation of combustion products in the oil, for a service
interval of 18,000 miles (30,000 km) or a maximum of
2 years, the engine oil used must fulfil GM-LL-A 025 (gaso-
line engines) or GM-LL-B 025 (diesel engines).
Only oil of the above grades may be used.
Oils of the above grades contain the additives required for
the engine to function well. We advise against the use of
further additives.
The gasoline engine oil is unique in that not only does it fulfil the
stringent requirements demanded by API and ACEA standards
but also meets ACEA requirements for fuel-saving properties.
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249 Technical data
Warning and indications that can be
shown on the SIDSymbol Text
Antilock brake malfunction.
Contact Saab dealer.
Brake malfunction.
Make a safe stop.
Contact Saab dealer.
Brake fluid level low.
Make a safe stop.
Contact Saab dealer.
Release park brake.
Oil pressure low.
Make a safe stop.
Turn off engine.
Low engine oil level.
Fill oil now.
Engine malfunction.
Contact Saab dealer.
Reduced engine power.
Contact Saab dealer.
Coolant level low.
Refill.
Hot engine.
Make a safe stop.
Run engine on idle.
Airbag malfunction.
Contact Saab dealer.
Use your seatbelt.
Gearbox malfunction.
Limited performance.
Contact Saab dealer.
Gearbox too hot.
Make a safe stop.
Open hood to cool down.
Battery not charging.
Make a safe stop.
Contact Saab dealer.
A/C off due to high engine
temperature.
Headlight levelling
malfunction.
Contact Saab dealer.
Tap brakes lightly before
using cruise control.
Traction control failure.
Contact Saab dealer.
Stability control failure.
Contact Saab dealer.
Washer fluid level low.
Refill.
Key not accepted.
Contact Saab dealer.
Remote control battery low.
Replace battery.
X: standard key
Y: va l e t key
Key No: Z
Lock system failure.
Contact Saab dealer.
Steering lock malfunc.
Make a safe stop.
Contact Saab dealer.
Steering wheel locked.
Pull out key, turn steering
wheel. Try again.
Immobilizer failure.
Try starting again.
Contact Saab dealer.
Theft protection failure.
Contact Saab dealer.
Alarm has been triggered
since being armed.
Tighten fuel filler cap.
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251 Index
Index
AA/C
__________________________ 82
ABS brakes
___________________ 142
ACC
_________________________ 84
Adjustment, steering wheel
________ 98
Air conditioning
_________________ 82
Air filter
______________________ 178
Air pressure, tyres
______________ 207
Airbag
________________________ 26
Anchorage eyes
_______________ 118
Anti-corrosion treatment
_________ 220
Antilock braking system _________ 142
Anti-spin
_____________________ 144
Ashtrays _____________________ 108
Autochecking of lights, warning and
indicator lights
_________________ 58
Autodimming
______________ 111
, 112
Automatic climate control (ACC)
____ 84
Automatic transmission
__________ 134
Automatic tyre pressure monitoring

207
BBattery
______________________ 182
Bedding-in of new brake pads
____ 132
Before towing a trailer
___________ 160
Bonnet
______________________ 172Bootlid, driving when open
_______ 163
Bootlid, opening
________________ 41
Brake fluid, grade ______________ 242
Brakes
_______________________ 141
Braking ______________________ 141
Bulb changing
_________________ 188
Bulb table
____________________ 198
CCabin lighting
_________________ 105
Car alarm
_____________________ 46
Car transport __________________ 166
Care of air conditioning
__________ 225
Change of address notification
____ 232
Changing bulbs
________________ 188
Changing engine oil
____________ 177
Changing the battery, remote control
44
Changing wheels
______________ 214
Changing wiper blades
__________ 186
Checking the number of
remote controls
________________ 43
Checks before towing a trailer
____ 160
Child safety
____________________ 21
Child safety locks, rear doors
______ 42
Child seats
____________________ 21
Cigarette lighter
________________ 108
Cleaning the engine bay
_________ 218
Cleaning upholstery
____________ 217
Climate control system, manual
____ 79
Compact spare
________________ 212Compass
_____________________ 115
Condensation water, A/C
_________ 82
Coolant
______________________ 179
Cruise control
_________________ 140
Cup holder
____________________ 107
DDate codes, tyres
______________ 212
Deep water, driving through
______ 163
Direction indicator stalk switch _____ 75
Direction indicators
______________ 75
Donor battery, boost starting
______ 168
Door handles
___________________ 38
Door mirrors __________________ 110
Drive belt
_____________________ 185
Drive belt, length
_______________ 240
Driver’s seat with memory
_________ 19
Driving at night
________________ 163
Driving in cold climates
__________ 155
Driving in deep water
____________ 163
Driving in hot climates ___________ 156
Driving techniques
______________ 153
Driving with a heavy load on
hilly roads
___________________ 136
Driving with a load
______________ 162
Driving with a roof load
__________ 161
Driving with the bootlid open
______ 163
Driving with the compact
spare wheel
__________________ 167
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