service SAAB 9-3 2003 User Guide

127 Starting and driving
 Have the car serviced regularly in accord-
ance with the service program.
 Always be alert to any misfiring of the
engine (not running on all cylinders) and
any loss of power or performance. At the
first sign of a malfunction, reduce speed
and take the car to a Saab dealer.
 If the engine fails to start (in severe cold
or if the battery is flat), the car can be
bump started (manual transmission only)
or started using jump leads to a donor
battery. However, as soon as you have
started the engine, it is important that it
runs on all cylinders. If it is misfiring, allow
it to idle for up to 5 minutes to give it time
to settle and run smoothly. If, after this
time, the engine still fails to run properly,
switch off the engine to avoid serious
damage to the catalytic converter.
Contact a Saab dealer for advice. Never park the car on dry grass or other
combustible material. The catalytic
converter gets very hot and could there-
fore start a fire.
 Never drive off if the engine is misfiring.
 If you bump start the car when the engine
is already at normal working temperature,
the engine must start to run on all cylin-
ders. Abort bump starting if the engine
fails to start immediately.
Failure to strictly follow these instructions
can result in damage to the catalytic con-
verter and associated components, and
could represent a breach of the warranty
conditions.
NOTICEIf the car runs out of gas, air may be drawn
in with the fuel, which, in turn, can cause
the catalytic converter to be damaged by
overheating.
WARNING
If the engine is being run with the car on a
rolling road or dynamometer, to ensure
adequate cooling, air must be blown into
the engine compartment and under the
car at a rate equivalent to the ram-air
effect that would obtain at the corre-
sponding road speed.
Engine management system with catalytic
converter1 Engine control module
2 Oxygen sensor
3 Catalytic converter
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130 Starting and drivingRecommended fuel:For optimum performance we recommend
90 AON for 175 hp engines and 93 AON for
210 hp engines.
Octane rating is determined according to
the formula:
where MON is the Motor Octane Number,
and RON is the Research Octane Number.
The average of these two values is the
octane rating of the gasoline as it appears
on the pump at a retail gas station. This
value is sometimes referred to as the "Anti-
Knock Index" (AKI) or the "Average Octane
Number" (AON).To avoid deposit formation on the fuel injec-
tors which can cause poor driveability, use
only quality gasolines that contain deter-
gents and corrosion inhibitors. Because
gasolines sold at retail gas stations vary in
their composition and quality, you should
switch to a different brand if you begin expe-
riencing driveability and/or hard starting
problems shortly after refueling your car. In
recent years, a variety of fuel additives and
alcohols or oxygenates have been blended
with gasoline. These types of gasolines may
be found in all parts of the United States and
Canada, but particularly in geographic
areas and cities that have high carbon
monoxide levels. Saab approves the use of
such "reformulated" gasolines in its prod-
ucts, which help in reducing pollution from
all motor vehicles, provided that the follow-
ing blending percentages are met by such
fuels:
 Up to 10 % ethanol by volume, with corro-
sion inhibitors.
 Up to 15 % MTBE by volume (methyl
tertiary butyl ether).
Up to 5 % methanol by volume, with an
equal amount of a suitable co-solvent and
added corrosion inhibitors.Other, less common, fuel additives used by
some gasoline dealers are also acceptable,
provided that the resultant gasoline is not
more than 2.7 % oxygen by weight. In many
cases, you may not be able to determine the
exact type or percentage by volume of fuel
additive in the gasoline you purchase for
your car.
Some Canadian and U.S. gasolines contain
an octane enhancing additive called meth-
lycyclopentadienyl manganese tricarbonyl
(MMT). If such fuel is used, your emission
control system performance may deterio-
rate and the malfunction indicator lamp on
your instrument panel may turn on. If this
occurs, return to your authorized Saab
dealer for service.
However, these blended gasolines are reg-
ulated and should never exceed these rec-
ommended blend percentages and service
station operators should know if their gaso-
lines contain detergents and oxygenates,
and have been reformulated to reduce vehi-
cle emissions. Nevertheless, if you begin to
notice a problem with the way your car starts
or runs shortly after it has been refueled, try
a different brand of gasoline. MON + RON
2
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131 Starting and driving
Fuel (Gasoline Engine)Use regular unleaded gasoline rated at 87
octane or higher. Use of gasoline with an
octane rating lower than 87 can result in
severe engine damage. Damage caused by
incorrect fuel being used is not covered
under the terms of the New Car Warranty
and will be the responsibility of the owner. It
is recommended that the gasoline meet
specifications which were developed by the
American Automobile Manufacturers Asso-
ciation (AAMA) and endorsed by the Cana-
dian Motor Vehicle Manufacturers Associa-
tion for better vehicle performance and
engine protection. Gasolines meeting the
AAMA specification could provide improved
driveability and emission control system
performance compared to other gasolines.
Be sure the posted octane is at least 87. If
the octane is less than 87, you may get a
heavy knocking noise when you drive. If it’s
bad enough, it can damage your engine. If
you’re using fuel rated at 87 octane or
higher and you hear heavy knocking, your
engine needs service. But don’t worry if you
hear a little pinging noise when you’re accel-
erating or driving up a hill. That’s normal,
and you don’t have to buy a higher octane
fuel to get rid of pinging. It’s the heavy, con-
stant knock that means you have a problem.
NOTICEHigher concentrations of methanol than
listed above, or the use of methanol-
blended gasoline without suitable co-
solvents and corrosion inhibitors, can
damage your car’s fuel system, leading to
the need for repairs which are not
covered by Saab’s product warranty.
NOTICEThe engine control module (ECM) moni-
toring the engine parameters also stores
fault codes.
Under certain circumstances, this may
cause constant illumination of the Engine
malfunction (CHECK ENGINE) lamp
, thus indicating a fault that must be
checked by your Saab dealer, see page
55.
NOTE: always observe the following two
measures:
 Make sure that the fuel filler cap is
screwed on correctly before the
engine is started. Screw on the fuel
filler cap until you hear a distinct click.
Avoid driving with the fuel low level indi-
cator illuminated. The symbol illuminates
when less than approximately 2.5 gallons
(10 litres) of fuel remains in the tank.
In Canada, look for the
"Auto Makers’ Choice" label on
the fuel pump
.
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132 Starting and drivingIf your vehicle is certified to meet California
Emission Standards (indicated on the
underhood emission control label), it is
designed to operate on fuels that meet Cal-
ifornia specifications. If such fuels are not
available in states adopting California emis-
sions standards, your vehicle will operate
satisfactorily on fuels meeting federal spec-
ifications, but emission control system per-
formance may be affected. The malfunction
indicator lamp on your instrument panel
may turn on and/or your vehicle may fail a
smog-check test. See "Engine malfunction
(CHECK ENGINE)" on page 55. If this
occurs, return to your authorized Saab
dealer for diagnosis to determine the cause
of failure. In the event it is determined that
the cause of the condition is the type of fuels
used, repairs may not be covered by your
warranty.Some gasolines that are not reformulated
for low emissions may contain an octane-
enhancing additive called methylcyclopen-
tadienyl manganese tricarbonyl (MMT); ask
your service station operator whether or not
the fuel contains MMT. Saab does not
recommend the use of such gasolines. If
fuels containing MMT are used, spark plug
life may be reduced and your emission
control system performance may be
affected. The Engine malfunction (CHECK
ENGINE) light on your instrument panel
may turn on. If this occurs, return to your
authorized Saab dealer for service.
Engine Break-in PeriodPistons, cylinder bores and bearings need
time to obtain uniform, wear-resistant
surfaces.
If a new engine is driven too hard, this grad-
ual process of bedding-in will not be possi-
ble and the life of the engine will be short-
ened.
During the first 1,200 miles (2,000 km),
do not exceed 5,000 rpm.
In addition, refrain from driving the car at full
throttle, other than for brief instances,
during the first 1,800 miles (3,000 km).Wearing in new brake padsNew brake pads take time to bed in, about
90 miles (150 km) if the car is driven largely
under stop-and-go conditions or about
300 miles (500 km) of highway driving.
To extend the useful life of the pads, avoid
hard braking as much as possible.
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136 Starting and drivingLock-upThe transmission’s torque converter has a
lock-up function. This can lock the torque
converter in 3rd, 4th and 5th gears, thus
reducing the engine speed and fuel con-
sumption.Kick-downWhen the accelerator is pressed down fully,
a down change is made to optimize acceler-
ation, e.g. for overtaking.
Following this, the next higher gear will be
selected at the optimum engine speed,
unless you ease off the accelerator before
reaching this. Kick-down works in manual
mode in 4th and 5th gears if the engine
speed is lower than 2,000 rpm.
Driving in hilly country with a heavy
loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive with the selector lever in the D posi-
tion. The adaptive gear change patterns are
then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid.TowingTowing of cars with automatic transmission,
see page 164.
Descending hillsIf the speed of the car increases while
descending a steep hill, despite the acceler-
ator being released, the control module will
change down to 4th gear. If you desire more
powerful engine braking, manually select a
lower gear (see page 139).
WARNING
Remember to use the braking effect of the
engine (1st, 2nd or 3rd gear) when you
are descending long or steep hills to
spare the brakes.
Overheating can cause the brakes to
fade!
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153 Starting and driving
Economical drivingFactors affecting fuel consumptionThe fuel consumption of a car is greatly
affected by driving conditions, climate, road
conditions, speed, driving technique, and
so on.Breaking-inFuel consumption may be somewhat
higher during the break-in period (the
first 3,000–4,000 miles (5,000–7,000 km)).Weather conditionsSummer temperatures give better fuel
economy than winter ones. The difference
can be as much as about 10%. Consump-
tion increases in cold weather because the
engine takes longer to reach its normal
operating temperature. The transmission
and wheel bearings also take longer to
warm up. Even distance affects consump-
tion: short journeys of 3–5 miles (5–8 km)
do not give the engine enough time to
reach its optimum temperature. Wind con-
ditions also have a marked effect on fuel
consumption.How to read the diagram:
If fuel consumption with the engine at
normal temperature is 28 mpg (10 l/
100 km), the actual fuel consumption
3 miles (5 km) after the engine has started
from cold will be:
– 23.5 mpg (12 l/100 km) at outside temp.
of 68°F (+20°C) (increase of 20%).
– 17.7 mpg (16 l/100 km) at outside temp.
of 32°F (0°C) (increase of 60%).
– 14 mpg (20 l/100 km) at outside temp.
of –4°F (–20°C) (increase of 100%).
It is clear from the diagram that both dis-
tance driven and outside temperature have
a significant impact on fuel consumption,
after a cold start.
If the car is normally driven on short jour-
neys, 3–5 miles (5–8 km), for example to
and from work, the average consumption
will be 60–80% above the normal level.
Driving techniques To obtain the best running economy, with
regard to fuel consumption and general
wear, the car must be serviced regularly.
 High speed, unnecessary acceleration,
frequent braking and much changing
down all give higher fuel consumption.
 Frequent gear changing in traffic, starting
in cold weather, the use of studded tires
and roof racks, and towing a caravan all
increase fuel consumption.
 Do not warm up the engine while the car
is stationary.
If idling, the engine will take much longer
to reach its optimum temperature, and Percentage increase in fuel consumption
of engine starting from cold compared to
engine at normal temperature.
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169 Starting and driving
3 Turn off the ignition on both vehicles.
Turn off all lights that are not needed,
and radios. This will avoid sparks and
help save both batteries and it could
save your radio.
4 Open the hood and locate the battery.
Find the positive (+) and negative (–) termi-
nals on the battery.
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (–) will go to negative (–). Do
not connect (+) to (–) or you will get a
short that could injure you or would
damage the battery and maybe other
parts as well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the negative (–) cable to
the good battery’s negative terminal.
9 Attach the cable to the discharged
battery’s negative terminal.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the
discharged battery. If it does not start
after a few tries, it probably needs
service.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.NOTICEIf you leave your radio on, it could be
badly damaged. The repairs would not be
covered by your warranty.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
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173 Car care
EngineThe engine is a transverse four-cylinder in-
line engine with twin overhead camshafts
and 16 valves.
The engine is equipped with two balance-
shafts that reduce engine vibrations to a
minimum.
The balance shafts are chain-driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods. The effect occurs
twice in each revolution of the engine, coun-
teracting the vibration from its moving parts,
and at the same time reducing unwanted
engine noise.
The gearbox, located on the right (viewed
from the front), is integrated with the engine.
Engine familiesSaab cars imported into the United States
and Canada meet all applicable emission
control standards. The engine family and
appropriate tune-up specifications are iden-
tified on a label affixed to the left front inner
fender.
These engine families meet applicable EPA
Federal Standards, California State Stan-
dards and Canadian Federal Standards and
are equipped with the following systems:
• sequential multiport fuel injection system
 three way catalytic converter
 crankcase emissions control system
 evaporative emission system.
Emission control
systemsThe systems for controlling emissions to the
atmosphere require regular checking and
adjustment at the intervals specified in the
service program.
In addition to meeting the exhaust emission
regulations and thereby helping to keep the
environment clean, a correctly tuned engine
will also give maximum fuel economy.
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177 Car care
Changing engine oil
Engine oil and oil filter should be changed
according to the service program.
For oil volumes and grades, refer to "Tech-
nical data".
The oil should be drained when the engine
is warm. The car must stand on level
ground.
1 Unscrew the drain plug in the bottom of
the sump and leave the oil to drain into
a suitable receptacle for at least
10 minutes. Take care, as the oil may be
hot.
2 Refit the drain plug with a new washer.
3 Change the oil filter once the engine oil
has drained (see page 178).
4 Fill with new oil.
Run the engine to normal temperature and
check the oil level.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders. The risk of cancer
cannot be ruled out.
 Avoid prolonged skin contact when-
ever possible. Wash the affected area
thoroughly with soap and water after
any contact.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
exhaust manifold. These get very hot
when the engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not
dispose of oil into the ground or down
a drain. Dispose of all used oil and
oil filters at an appropriate disposal
facility.
Drain plug
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178 Car careChanging filter
1 Unscrew the oil filter cap.
 Lift the cap slightly and carefully pry
apart the cap and the filter housing.
 Remove the filter cap.
2 Remove the filter. Have paper towelling
or a rag at hand to catch the oil that
escapes from the filter.
3 Fit a new filter.
4 Check the seal in the cap. Apply a small
amount of new engine oil to the O-ring.
5 Screw on the cap. The correct tightening
torque is 25 Nm (18 lbf ft).
Air filter
Transmission fluidManual transmissionCheck and top up the oil in accordance with
the service program.Automatic transmissionCheck and top up the oil in accordance with
the service program.
WARNING
To ensure reliable operation, only use
an air filter recommended by Saab
Automobile AB.
Oil filter
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