oil temperature SAAB 9-3 2004 Owners Manual
[x] Cancel search | Manufacturer: SAAB, Model Year: 2004, Model line: 9-3, Model: SAAB 9-3 2004Pages: 288, PDF Size: 23.54 MB
Page 6 of 288

6Engine bayColor code______________ 278
Engine number __________ 278
Gearbox number _________ 278
Warning labels __________ 7
Vehicle identification number 278Alternator ______________ 205
Drive belt _______________ 205
Exhaust emission control __ 145
Ignition system __________ 272
Simple troubleshooting
(A/C, ACC) _____________ 255
Spark plugs _____________ 272
Turbo gauge ____________ 80Engine oil: checking level __ 196Automatic transmission _________ 153
Transmission: technical data _____ 272
Manual transmission ___________ 152
Battery ______________________ 202
Battery charge ________________ 202
Jump starting _________________ 187
Changing engine oil ____________ 197
Engine: description ____________ 193
Engine: technical data __________ 270
Important considerations for driving 144
Oil grade and viscosity__________ 270
Topping-up fluid _________ 206
Wash/wipe stalk switch____ 95
Washer fluid ____________ 206
Washer jets ____________ 207
Power steering ________________ 201
Fluid: checking/topping up _______ 201
Coolant: checking/topping-up ____ 199
Driving in hot climates __________ 177
Radiator _____________________ 270
Temperature gauge ____________ 80
Changing a fuse _________ 222
Fuse table _____________ 227
Fuses _________________ 222
Relays ________________ 227ABS brakes_____________ 160
Brake pads _____________ 200
Brake system ___________ 274
Brake fluid______________ 200
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Page 147 of 288

147 Starting and driving
Refueling
Only use fuel from a well-known oil
company.
All Saab gasoline engines can be driven on
gasoline with an octane rating between
AON 87–93.
The engine management system monitors
the combustion and automatically adapts to
the fuel used.
Always use the correct grade of fuel:
unleaded AON 87–93.For optimum performance Saab recom-
mends:
2.0t engine 175 hp – AON 90.
2.0 Turbo engine 210 hp - AON 90.
Sometimes, gasoline can contain a number
of additives containing oxygen. The most
common of these are alcohol or some type
of ether. The maximum oxygen level is
restricted by national regulations.
If fuel containing a mixture of alcohol is
used, the maximum levels approved by
Saab are: 5 % by volume of methanol; or
10 % by volume of ethanol. The most
common type of ether used is MTBE
(methyl tertiary butyl ether), of which fuel
may contain a maximum of 15 % by volume.
Refueling1 Switch off the engine.
2 Open the filler cap, located in the right-
hand rear fender.
3 Insert the fuel pump nozzle beyond the
flange on the filler pipe and let the first
mark (a ring, a pimple or the first spring-
coil) rest on the flange. Do not withdraw
the nozzle while filling is in progress.
4 Cease refueling the first time the pump
stops.
WARNING
Gasoline fumes are highly explosive.
Therefore:
never smoke while refueling
never use gasoline for any purpose
other than as engine fuel
gasoline is extremely flammable and
can cause severe burns. No open or
exposed flames near gasoline
do not use a mobile phone at the same
time as refueling
NOTICE Do not overfill. Fuel should not come
right up the filler pipe as room for
expansion is needed for when the
temperature rises.
The use of fuel with too low an octane
rating can cause serious engine
damage.
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Page 155 of 288

155 Starting and driving
Lock-upThe transmission’s torque converter has a
lock-up function. This can lock the torque
converter in 3rd, 4th and 5th gears, thus
reducing the engine speed and fuel con-
sumption.Kick-downWhen the accelerator is pressed down fully,
a down change is made to optimize acceler-
ation, e.g. for overtaking.
Following this, the next higher gear will be
selected at the optimum engine speed,
unless you ease off the accelerator before
reaching this. Kick-down works in manual
mode in 4th and 5th gears if the engine
speed is lower than 2,000 rpm.
Driving in hilly country with a heavy
loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive with the selector lever in the D posi-
tion. The adaptive gear change patterns are
then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid.TowingTowing of cars with automatic transmission,
see page 184.
Descending hillsIf the speed of the car increases while
descending a steep hill, despite the acceler-
ator being released, the control module will
change down to 4th gear. If you desire more
powerful engine braking, manually select a
lower gear (see page 158).
WARNING
Remember to use the braking effect of the
engine (1st, 2nd or 3rd gear) when you
are descending long or steep hills to
spare the brakes.
Overheating can cause the brakes to
fade!
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Page 175 of 288

175 Starting and driving
Driving in cold weatherIn cold weather, special attention should be
paid to the following:
Before driving off, make sure that the
wiper blades have not frozen to the wind-
shield.
Remove any snow from the heating
system air intakes between the hood and
the windshield.
If necessary, inject oil into the locks to
prevent them from freezing. Use molyb-
denum-sulphide oil (MoS
2). If the locks
freeze, exercise care when unlocking the
car (manual unlocking) to avoid breaking
the key. Warm up the key or use a de-icer.
It is particularly important when the roads
are slippery that the brakes and tires are
in good condition.
For how to check the level of antifreeze in
the engine coolant, see page 199.
Add gasoline anti-freeze when refueling
several times before the onset of winter.
This will prevent condensation water in
the fuel tank from freezing and causing
interruptions in the fuel supply. The likeli-
hood of condensation is lowest when the
fuel tank is full.
If the car is parked outside and the
temperature is below zero, carburetor
spirit is of little use as it cannot remove
water that has already frozen. Park the
car in a warm place so that any ice that
may have built up melts, then add carbu-
retor spirit when refueling.Condensation is caused by temperature
fluctuations, either in the outside temper-
ature alone or when the car is alternately
parked outdoors and in a garage.
The car is equipped with tires designed to
provide optimum grip on both wet and dry
roads, although this has been achieved at
the expense of somewhat reduced grip on
snow and ice. For regular driving on snow
and ice, we therefore recommend that
winter (snow) tires be fitted.
Convertible: Avoid operating the soft top
at temperatures below 23°F (–5°C).The car is equipped with tires designed to
provide optimum grip on both wet and dry
roads, although this has been achieved at
the expense of somewhat reduced grip on
snow and ice. For regular driving on snow
and ice, we therefore recommend that
winter tires be fitted. However, winter tires
achieve this extra grip at the expense of grip
on bare road surfaces.
Winter tires, particularly studded tires, gen-
erally make driving safer on snow and ice.
Acquaint yourself with the legal provi-
sions governing the use of different
types of winter tires and snow chains.
Studded tires are not allowed in some
countries. If winter tires are fitted, the same
type must be fitted to all four wheels. Your
Saab dealer will be pleased to advise you on
the best tires for your car.
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Page 196 of 288

196 Car careEngine oilChecking the oil levelCheck the engine oil level regularly.
1 Park the car on a level ground.
2 Switch off the engine and wait for
2–5 minutes. The engine should be at
normal operating temperature.
3 Take the dipstick out and wipe it off with
a clean rag before carrying out the
check.
The level must not be below the MIN mark
on the dipstick, but nor should it be above
the MAX mark. Excess engine oil could
result in abnormal oil consumption.
The distance between the MIN and MAX
marks is equivalent to 1.0 qt (1.0 l).
Top up as necessary with oil of the recom-
mended grade (see page 270).
Make sure you screw on the oil filler cap
properly after topping up the oil to avoid run-
ning problems.Recommended oil grade, see page 270.
Make sure you screw on the oil filler cap
properly after topping up the oil to avoid run-
ning problems.
It is normal for an engine to consume a cer-
tain amount of oil. It is therefore often nec-
essary to top up the oil between services.
Check the engine oil level regularly.During the Break-in Period (approx.
3,000 miles or 5,000 km) and when driving
at high speeds or with a trailer, the oil
consumption may be higher than normal.NOTICEToo high oil level can damage the engine.
NOTICEChange of engine oil and oil filter may be
required more frequently if the car is
being used under certain conditions, see
page 263.
Oil filler cap and dipstick
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Page 197 of 288

197 Car care
Changing engine oil
Engine oil and oil filter should be changed
according to the service program.
For oil volumes and grades, refer to “Tech-
nical data”.
The oil should be drained when the engine
is warm. The car must stand on level
ground.
1 Unscrew the drain plug in the bottom of
the sump and leave the oil to drain into a
suitable receptacle for at least
10 minutes. Take care, as the oil may be
hot.
2 Refit the drain plug with a new washer.
3 Change the oil filter once the engine oil
has drained (see page 198).
4 Fill with new oil.
Run the engine to normal temperature and
check the oil level.
WARNING
Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders. Avoid prolonged
skin contact whenever possible.
Used engine oil contains chemicals
that have caused cancer in laboratory
animals. Always protect your skin by
washing thoroughly with soap and
water.
Keep oil out of reach of children.
Do not touch the turbocharger or
exhaust manifold. These get very hot
when the engine has been running.
Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
Protect the environment. Do not
dispose of oil into the ground or down
a drain. Dispose of all used oil and
oil filters at an appropriate disposal
facility.
Drain plug
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Page 201 of 288

201 Car care
The foot brake and parking brake are self-
adjusting.
It is not possible to detect, through abnormal
pedal or parking brake lever travel, whether
the brake pads are worn and need replac-
ing. It is therefore essential that brake pads
be checked regularly, as specified in the
service program.
Brake pads should only be changed at a
Saab dealer. To ensure optimum brake
performance, use only Saab genuine
brake pads.
Power steeringCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point directly forwards
during this check.
Clean round the cap before unscrewing it.
Wipe the dipstick. To check the level, screw
down the cap completely and then remove
it again.
The oil level should lie between the MAX
and MIN marks when the oil temperature is
about 68°F (+20°C). If the oil is colder, the
level will be lower, and at a higher tempera-
tures the level will be higher.
Top up with “CHF 11S power steering fluid”.
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
WARNING
Power steering fluid on hot engine
components constitutes a fire risk.
Power steering fluid reservoir
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Page 256 of 288

256 Car careInadequate coolinga Check that the controls for temperature
and air distribution are correctly set; see
“Manual climate-control system” on
page 98.
b Check that the condenser (in front of the
radiator) has not become clogged with
dirt and insects.
c Make sure that the compressor drive
belt does not slip (see page 205).
d Check the fuses for the ventilation fans
and compressor (see page 224).
Maintenance The compressor drive belt should be
inspected under the regular service
program.
Clean away dirt and insects from the
condenser and radiator to prevent clog-
ging. When washing the car, use the hose
to spray the radiator and condenser
(located in front of the radiator) from both
sides (both from the front of the car and
from inside the engine bay). Do not use a
pressure washer.
Caution: Do not hose down the radia-
tor and condenser while the engine is
hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.
Applicable to the manual climate control
system - During cold months the air condi-
tioning should be switched on once or
twice a month and run for 5–10 minutes
during highway driving once the engine is
warm.
This action saves the gaskets in the
compressor from being spoiled. The
compressor uses a lubricant that circu-
lates with the coolant.
Note:
The A/C system cannot be switched on
when the outside temperature is below 32°F
(0°C). Turn on the A/C system when the car
is standing in a warm place. Simplest is to
always have the A/C button pressed in. The
A/C system will then cut in automatically
when the outside temperature is high
enough.NOTICEDo not use a pressure washer when
cleaning the condenser or radiator due to
the risk of damage.
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Page 262 of 288

262 Customer Assistance and InformationMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always a good practice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
SERVICE INTERVALSThe maintenance schedule begins with an
Inspection Service at 30 days. A time for
service message will illuminate on the Saab
Instrument Display (SID) when the car is
due for regular maintenance. There are
three different messages that will appear:
TIME FOR INTERMEDIATE SERVICE
indicates that an oil/filter change is required
along with several inspections. This mes-
sage is set by the engine management
system which calculates service intervals
based on several factors including driving
habits, ambient temperature, number of
cold starts, mileage driven and elapsed time
since the last service. If mileage accumula-
tion does not occur, the message will be set,
and maintenance required at a maximum of
2 years.
TIME FOR MAIN AND INTERMEDIATE
SERVICE
indicates that an oil/filter change is required
along with several inspections and addi-
tional maintenance such as air filter or spark
plug replacement.TIME FOR MAIN SERVICE will be set when
additional maintenance is necessary, such
as air filter or spark plug replacement. When
the message Time for service. is displayed,
contact your Saab Dealer for a service
appointment.
Failure to perform scheduled maintenance
in a timely manner may result in serious
damage to key components or systems.
NOTICEThe Check-up will be done by your Saab
dealer at no charge and should be done
as close as possible to the scheduled 30
days.
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Page 263 of 288

263 Customer Assistance and Information
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
Most trips are less than 5–10 miles (8–
16 km). This is particularly important
when outside temperatures are below
freezing.
Most trips include extensive idling
(frequent stop-and-go traffic).
Most trips are through dusty areas (such
as construction zones).
If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
Service record retentionIt is the owner’s responsibility to retain ser-
vice records. If possible, you should keep
copies of all shop work orders for all service
and repairs, whenever performed. As indi-
cated in the new car and emission control
system warranties, it is important to docu-
ment that all necessary maintenance has
been done.
HOW THE SERVICE RECORD IS ORGA-
NIZED
The service record is comprised of a series
of coupons on which to record services as
they are performed. There are additional
coupons for documenting extra engine oil
and filter changes, extra automatic trans-
mission fluid services necessary for severe
service conditions, and brake fluid changes.
HOW TO USE THE SERVICE RECORD
COUPONS
When the car is brought to a Saab dealer for
scheduled maintenance, present the War-
ranties & Service Record Booklet to the ser-
vice manager. When the technician has
completed the service, the technician will
sign the maintenance record. The person
responsible for quality assurance at the
dealership will also sign and stamp the
record with the dealer identification stamp.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
location.
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