gearbox SAAB 9-3 2006 Owners Manual

6Engine bay, 4-cylColor code______________ 307
Engine number __________ 307
Gearbox number _________ 307
Warning labels __________ 8
Vehicle identification number 307Alternator ______________ 229
Drive belt _______________ 229
Exhaust emission control __ 165
Ignition system __________ 300
Simple troubleshooting
(A/C, ACC) _____________ 282
Spark plugs _____________ 300
Turbo gauge ____________ 90Engine oil: checking level __ 219Automatic transmission _________ 173
Transmission: technical data _____ 301
Manual transmission ___________ 172
Battery ______________________ 226
Battery charge ________________ 226
Jump starting _________________ 208
Changing engine oil ____________ 220
Engine: description ____________ 215
Engine: technical data __________ 297
Important considerations for driving 164
Oil grade and viscosity__________ 298
Topping-up fluid _________ 231
Wash/wipe stalk switch____ 106
Washer fluid ____________ 231
Washer jets ____________ 231
Power steering ________________ 225
Fluid: checking/topping up _______ 225
Coolant: checking/topping-up ____ 222
Driving in hot climates __________ 197
Radiator _____________________ 297
Temperature gauge ____________ 90
Changing a fuse _________ 247
Fuse table _____________ 252
Fuses _________________ 247
Relays ________________ 252ABS brakes_____________ 180
Brake pads _____________ 224
Brake system ___________ 303
Brake fluid______________ 224
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7
Engine bay, 2.8 V6Power steering___________ 225
Fluid: checking/topping up__ 225Vehicle identification
number ________________ 307
Colour code _____________ 307
Engine number __________ 307
Warning labels___________ 8
Gearbox number _________ 307Exhaust emission control __ 165
Drive belt _______________ 229
Simple troubleshooting
(A/C, ACC) _____________ 282
Alternator_______________ 229
Turbo gauge ____________ 90
Spark plugs _____________ 300
Ignition system __________ 300Automatic transmission __________ 173
Manual gearbox________________ 172
Gearbox: technical data__________ 301
Engine: description _____________ 215
Changing engine oil _____________ 220
Engine oil: topping up ___________ 219
Oil grade and viscosity___________ 298
Engine: technical data ___________ 297
Important considerations
for driving ____________________ 164Engine oil: checking level_________ 219
Battery ______________________ 226
Battery charge ________________ 226
Jump starting _________________ 208
Wash/wipe stalk switch ____ 106
Topping-up fluid _________ 231
Washer jets_____________ 231
Washer fluid ____________ 231Changing a fuse _________ 249
Fuses _________________ 247
Relays ________________ 252
Fuse table ______________ 249ABS brakes_____________ 181
Brake pads _____________ 303
Brake system ___________ 180
Brake fluid______________ 224
Cooling system, coolant capacity__ 297
Coolant: checking/topping-up ____ 222
Driving in hot climates __________ 197
Temperature gauge ____________ 90
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172 Starting and drivingManual transmissionClutch interlockTo start the car, the clutch pedal must be
depressed.
When changing gear, fully depress the
clutch pedal and then release it smoothly. It
is inadvisable to drive with your hand resting
on the gear lever, as this can increase the
wear on the gearbox.
Before reverse (R) can be engaged, you
must lift the ring underneath the gear knob.NOTICEWhen reverse gear is to be engaged,
the car must be at a standstill with
the accelerator fully released.
Gear positions, 5-speed Gear positions, 6-speed
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174 Starting and drivingPark Brake Shift LockThe transmission has a security function
known as Park Brake Shift Lock. To move
the gear selector lever out of the P or N posi-
tion, the gear selector lever detent (catch)
must be pressed in at the same time as the
brake pedal is held depressed.
The detent button on the selector lever has
to be pressed in before the lever can be
moved between certain positions.
Temporary override of Park Brake Shift
Lock, see page 176.
Adaptive gear change patternsThe adaptive gear change pattern function
adapts gear changing to the prevailing driv-
ing conditions. The transmission control
module senses the engine load, vehicle
speed and temperature of the transmission.
A suitable gear change pattern is then
selected automatically to avoid unneces-
sary gear changes and undesired increases
in transmission temperature.
Certain variants use a special change pat-
tern for the first few minutes after a cold start
so that the catalytic converter reaches its
working temperature more quickly.
Thermal transmission protectionThe transmission has built-in protection
against overheating. This protection is pro-
vided by the control module, which changes
gear change patterns.
1 If the temperature of the transmission
fluid exceeds 257°F (125°C), the gear
change pattern is changed.
2 If the temperature of the transmission
fluid exceeds 275°F (135°C), the gear
change pattern is again changed.
3 If the temperature of the transmission
fluid exceeds 302°F (150°C), engine
torque will be limited to 147 ft.lbs.
(200 Nm).
The following message is shown on the SID:
If this message appears, stop the car as
soon as it is safe to do so and allow the
engine to idle until the message has gone
out. The selector lever should be in
position P.Gearbox too hot.
Make a safe stop.
Open hood to cool down.
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175 Starting and driving
Lock-upThe transmission’s torque converter has a
lock-up function. This can lock the torque
converter, thus reducing the engine speed
and fuel consumption.Kick-downWhen the accelerator is pressed down fully,
a down change is made to optimize acceler-
ation, e.g. for overtaking.
Following this, the next higher gear will be
selected at the optimum engine speed,
unless you ease off the accelerator before
reaching this.Driving in hilly country with a
heavy loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive with the selector lever in the D posi-
tion. The adaptive gear change patterns are
then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid.
TowingTowing of cars with automatic transmission,
see page 205.Descending hillsIf the speed of the car increases while
descending a steep hill, despite the acceler-
ator being released, the control module will
change down. If you desire more powerful
engine braking, manually select a lower
gear (see page 178).
Limp-homeIf the transmission malfunctions, the control
module will activate limp-home mode. Driv-
ability will be affected to varying degrees.
The following message is shown on the SID:
In this mode, only 2nd and 5th gears are
available. Select 2nd gear when driving at
low speeds and 5th gear at higher speeds.
2nd gear must be selected manually. Select
5th gear manually or move the selector
lever to D (see page 178).
Cars with 5-speed transmission
In this mode, only 2nd and 5th gears are
available. Select 2nd gear when driving at
low speeds and 5th gear at higher speeds.
2nd gear must be selected manually. Select
5th gear manually or move the selector
lever to D, see page 178.
Cars with 6-speed transmission3
 The car may be totally powerless. If this is
case, have the car transported to a work-
shop to have the problem rectified.
WARNING
Remember to use the braking effect of the
engine (1st, 2nd or 3rd gear) when you
are descending long or steep hills to
spare the brakes.
Overheating can cause the brakes to
fade!
NOTICEDo not tow a trailer if limp-home mode is
engaged.
Gearbox malfunction.
Limited performance.
Contact Saab dealer.
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199 Starting and driving
Recommendations for cars with
automatic transmissionThe following driving time limits are based
on the capacity of the cooling system in hot
weather, i.e. approximately 86°F (+30°C).The following driving time limits are based
on the capacity of the cooling system in hot
weather, i.e. approximately 104°F (+40°C).
When negotiating long hills, bear the follow-
ing important considerations in mind.
Rises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
The following steps are taken in order as the
temperature of the transmission increases:
 Gear change pattern is altered
 A/C compressor is switched off
 Max. engine torque is reducedThe following message will be displayed on
the SID if the transmission fluid becomes
too hot:
If this message appears, stop the car as
soon as it is safe to do so and allow the
engine to idle until the message has gone
out. The selector lever should be in
position P.
When continuing your journey, manually
select a low gear in which the engine speed
is about 3,500 rpm until the incline eases
(see page 178).NOTICE We recommend you to use a genuine
Saab trailer hitch, since other models
can damage the car’s bodywork and
electrical system.
 We recommend that you contact a
Saab dealer for guidance on how to
connect a trailer hitch.
 Exercise care when driving on uneven
roads or against the curb if the car is
heavily laden. This particularly applies
to cars with 17" wheels.
Gradient of
hill, %Max. trailer
weight, lbs.
(kg)Time limit,
minutes
6-8 3330 (1500) unlimited
9-11 3080 (1400) max. 15
12-14 2645 (1200) max. 15
max. 15 2200 (1000) max. 15
Gradient of
hill, %Max. trailer
weight, lbs.
(kg)Time limit,
minutes
6-8 2200 (1000) unlimited
9-11 1760 (800) max. 15
12-14 1100 (500) max. 15
max. 15 880 (400) max. 15
Gearbox too hot.
Make a safe stop.
Open hood to cool down.
WARNING
Remember to use engine-braking (selec-
tor position M1, M2, or M3) to spare the
brakes when you are driving on a long or
steep downhill slope.
Overheating can cause the brakes to
fade!
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211 Starting and driving
For long tripsBefore starting off on a long journey, it is
advisable to have your car inspected by
your Saab dealer.
Obtain a few important items to take along
on your journey, such as spare bulbs, wiper
blades, fuses, a drive belt (poly-V-belt) and
the like.
You can check some points yourself before-
hand:
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the drive belt (poly-V-belt) and
replace if it shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
tire.
 Take an extra remote control and keep it
separate.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
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215 Car care
EngineTurbo petrol engineThe engine is a transverse four-cylinder in-
line engine with twin overhead camshafts
and 16 valves.
The engine is equipped with two balance-
shafts that reduce engine vibrations to a
minimum.
The balance shafts are chain-driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods. The effect occurs
twice in each revolution of the engine, coun-
teracting the vibration from its moving parts,
and at the same time reducing unwanted
engine noise.
The gearbox, located on the right (viewed
from the front), is integrated with the engine.Petrol engine, V6The V6 engine is a turbocharged V6 engine
produced completely of aluminium with 60°
between the cylinder banks, 4 valves per
cylinder, 2 camshafts per bank.
The camshafts are driven via a chain trans-
mission. The engine is equipped with a
turbo whose turbine collects exhaust pres-
sure from both banks of cylinders.
To obtain optimum performance, fuel con-
sumption and low emission levels the
engine is equipped with CVCP (Continuous
Variable Cam Phasing). This means that
the engine’s intake camshafts can be adjusted to achieve optimum functionality.
The switches are hydraulic.
Engine familiesSaab cars imported into the United States
and Canada meet all applicable emission
control standards. The engine family and
appropriate tune-up specifications are iden-
tified on a label in the engine bay.
These engine families meet applicable EPA
Federal Standards, California State Stan-
dards and Canadian Federal Standards and
are equipped with the following systems:
 sequential multiport fuel injection system
 three way catalytic converter
 crankcase emissions control system
 evaporative emission system.
Emission control
systemsThe systems for controlling emissions to the
atmosphere require regular checking and
adjustment at the intervals specified in the
service program.
In addition to meeting the exhaust emission
regulations and thereby helping to keep the
environment clean, a correctly tuned engine
will also give maximum fuel economy.
WARNING
Engine exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the State of
California to cause cancer and birth
defects and reproductive harm. In addi-
tion, certain fluids contained in vehicles
and certain products of component wear
contain or emit chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
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300 Technical dataEngines Electrical system2.0t EcopowerRating, EEC at 5500 rpm ____________ 175 hp (129 kW)
Maximum torque, EEC at 2500 rpm ____ 195 ft.lb. (265 Nm)
Compression ratio__________________ 9.5:12.0T EcopowerRating, EEC at 5300 rpm ____________ 210 hp (155 kW)
Maximum torque, EEC at 2500 rpm ____ 221 ft.lb. (300 Nm)
Compression ratio__________________ 9.5:12.8 V6 (230) EcopowerRating, EEC at 5500 rpm ____________ 230 hp (169 kW)
Maximum torque, EEC at 2250 rpm ____ 243 ft.lb. (330 Nm)
Compression ratio__________________ 10.0:12.8 V6 (250) EcopowerRating, EEC at 5500 rpm ____________ 250 hp (184 kW)
Maximum torque, EEC at 2250 rpm ____ 257 ft.lb. (350 Nm)
Compression ratio__________________ 10.0:1Voltage ________________________ 12 V
Battery capacity _________________ 60 Ah
Starter motor:
Petrol engine, 4-cyl. ________________ 1.8 kW
Petrol engine, V6 __________________ 1.4 kW
Alternator rating:
4-cyl. with manual gearbox ___________ 120 A/14 V
4-cyl. with automatic gearbox _________ 140 A/14 V
V6 engine ________________________ 155 A/14 V
Firing order _____________________
Petrol engine, 4-cyl. ________________ 1-3-4-2
Petrol engine, V6 __________________ 1-2-3-4-5-6
Spark plugs:
Petrol engine, 4-cyl.
Type ____________________________ NGK PFR6T-10G
Electrode gap _____________________ 0.9–1.0 mm
Tightening torque __________________ 20 ft.lb. (28 Nm)
Petrol engine, V6
Type ____________________________ PLFR6C 10G
Electrode gap _____________________ 0.9–1.0 mm
Tightening torque __________________ 20 ft.lb. (28 Nm)
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307 Technical data
Plates and labelsWhen contacting your Saab dealer it may
sometimes be necessary to quote the car’s
vehicle identification, engine and gearbox
numbers.
1 V.I.N. number and barcode, inside wind-
shield
2 Gearbox number
3 Engine number
4USA: Label for color codes (trim and
body). Tire information label can be found
on the B-pillar. See also page 267.
Canada: Label for tire pressure and color
codes (trim and body)
5 Certification label
6 Chassis number (stamped on body).93U S M 06.book Page 307 Friday, February 18, 2005 1:15 PM
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