brake pads SAAB 9-5 2000 Owners Manual

6Engine compartment,
4-cyl engine
IB583
Engine: description ___________ 170
Engine oil level: checking ______ 171
Engine oil: changing __________ 172
Engine oil specification ________ 229
Brakes and braking ___________ 146
ABS brakes _________________ 146
Brake system ________________ 175
Brake fluid __________________ 233
Brake pads __________________ 233
Fuse panels ___________ 192
Changing a fuse ________ 192
Table of fuses __________ 194
Relays _______________ 195Temperature gauge ______ 53
Driving in hot weather ____ 151
Driving in winter_________ 150
Coolant:
checking/changing __ 174 / 175
Cooling-system capacity _ 228
Power steering __________ 176
Steering fluid: grade _____ 176
Wiper/washer control stalk _ 65
Washer fluid: topping-up __ 181
Washer jets ___________ 181
Jump starting ________________ 177
Battery _____________________ 177
Battery charge _______________ 177
Manual transmission __________ 137
Automatic transmission ________ 138
Manual transmission oil ________ 232
Automatic-transmission fluid ____ 232
Important considerations
for driving ___________________ 132
Turbo unit ___________________ 167
Engine: technical data __________ 228Ignition system _________ 130
Drive belts _____________ 179
Spark plugs ____________ 230
Catalytic converter ______ 133Warning labels ___________ 8
V.I.N. number __________ 235
Engine number _________ 235
Gearbox number ________ 235
Color code _____________ 235
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7
Engine compartment,
6-cyl engine
IB585
Warning labels ___________ 8
V.I.N. number __________ 235
Engine number _________ 235
Gearbox number ________ 235
Color code _____________ 235Ignition system _________ 130
Drive belts _____________ 179
Spark plugs ____________ 230
Catalytic converter ______ 133Important considerations
for driving ___________________ 132
Turbo unit ___________________ 167
Engine: technical data __________ 228
Automatic transmission ________ 138
Automatic-transmission fluid ____ 232
Brakes and braking ___________ 146
ABS brakes _________________ 146
Brake system ________________ 175
Brake fluid __________________ 233
Brake pads __________________ 233Jump starting ________________ 177
Battery _____________________ 177
Battery charge _______________ 177
Fuse panels ___________ 192
Changing a fuse ________ 192
Table of fuses __________ 194
Relays _______________ 195Engine temperature gauge _ 53
Driving in hot weather ____ 151
Driving in cold climate ____ 150
Coolant:
checking/changing _ 174 / 175
Cooling-system capacity _ 228
Power steering _________ 176
Steering fluid: grade _____ 176
Wiper/washer control stalk _ 65
Washer fluid: topping-up __ 181
Washer jets ___________ 181
Engine: description ___________ 170
Engine oil level: checking ______ 171
Engine oil: changing __________ 172
Engine oil specification ________ 229
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137 Starting and driving
Engine Break-In PeriodPistons, bores and bearings need time to
obtain uniform, wear-resistant surfaces.
If a new engine is driven too hard, this grad-
ual process of bedding-in will not be possi-
ble and the life of the engine will be short-
ened.
During the first 1,200 miles (2,000 km), do
not exceed 5,000 rpm.
In addition, refrain from driving the car at full
throttle, other than for brief instances,
during the first 1,800 miles (3,000 km). Wearing in new brake padsNew brake pads take time to bed in, about
90 miles (150 km) if the car is driven largely
under stop-and-go conditions or about
300 miles (500 km) of highway driving.
To extend the useful life of the pads, avoid
hard braking as much as possible during
this period.Brake-pad wear indicatorsThe outer brake pads on the front wheels
have acoustic wear-indicators. When 3 mm
remains on the pad, a scraping or screech-
ing noise is heard during braking. The brake
pads should be changed as soon as possi-
ble.
Brake pads should only be replaced by
an authorized Saab dealer.
Gear changingManual gearboxTo start the engine the clutch pedal must
be fully depressed.
The gear positions are marked on the gear
lever. Before reverse (R) can be engaged,
you must lift the ring underneath the
gear-lever knob.
To change gear, fully depress the clutch
pedal and then release it smoothly. It is
inadvisable to drive with your hand resting
on the gear lever, as this can increase the
wear on the gearbox.
When changing down from 5th to 4th gear,
ease the gear lever straight back, without
applying any lateral pressure. This will pre-
vent 2nd gear being engaged by mistake,
which can result in overreving and possible
damage to the engine.
Before engaging reverse, wait till the car is
at a standstill, release the accelerator and
fully depress the clutch. From neutral, press
the gear lever firmly to the right before
easing it back into reverse.
Shift-up indicator for improved fuel
economy (U.S. models only)Cars equipped with a manual transmission
have a "Shift-up" light on the instrument
panel. The light begins to work after the
vehicle is warmed up and provides you with
a good indication when to shift to a higher
gear.
It is not necessary or recommended to
follow the shift-up recommendations in all
driving conditions, for example, when driv-
ing in heavy urban traffic or steep downhill
grades.
However, shifting with the light should result
in improved fuel economy. Therefore, for
reduced fuel consumption and better
energy conservation, you should make a
habit of shifting before or when the shift-up
light comes on.Towing Towing of cars with manual gearbox, see
page 158.
IB471
13
25
R
4
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146 Starting and drivingBrakingTo avoid the brakes becoming overheated,
(e.g. when negotiating long descents with a
drop of several hundred feet), select a low
gear to use the braking effect of the engine.
If the car has automatic transmission, move
the selector lever to position 1 or 2.
When driving fast, you can help to prolong
the life of the brakes by thinking ahead and
braking harder for short periods, rather than
braking more moderately over long
stretches. Brake pad wear indicatorsThe outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 3 mm, the pad
will produce a screeching, squealing or
scraping noise when the brakes are applied.
New pads should be fitted without delay.
Brake pads should only be replaced by
an authorized Saab dealer. To ensure optimum brake performance,
it is recommended that you use only
Saab original brake pads.
ABS brakesABS (antilock braking system) modulates
the brake pressure to the respective
wheels. Wheel sensors detect if a wheel is
about to lock, and the control module
reduces the pressure to that wheel and then
increases it once more until the tendency is
detected again.
The brake system is equipped with an Elec-
tronic Brake-force Distribution device
(EBD), which distributes the brake pressure
between the front and rear wheels, in such
a way as to achieve optimum braking perfor-
mance irrespective of the car’s speed and
load.
The ABS system has a built-in diagnostic
function which will switch on the Anti-lock
brake warning light if a fault is detected in
the system (see page 48).
WARNING
 It is prudent to try your brakes from
time to time, especially when driving in
heavy rain, on roads with a lot of sur-
face water, or in snow or slush. In such
conditions, the brakes may take
longer than normal to take effect. To
rectify this, touch the brake pedal peri-
odically to dry the brakes out.
The same applies after the car has
been washed or when the weather is
very humid.
 The brakes are power assisted and it
should be kept in mind that the servo
unit only provides the power assis-
tance when the engine is running.
 The brake pressure required when the
engine is off,( e.g. when the car is on
tow) is roughly four times the normal
pedal force required. The pedal also
feels hard and unresponsive.
 We advise against using wheels with
open wheel covers in winter, as the
brake components are then more
exposed both to slush, road salt and
grit.
WARNING
 The additional safety afforded by the
ABS system is not designed to allow
drivers to drive faster but to make
normal driving safer.
 To stop as quickly as possible, without
loss of directional stability, whether
the road surface is dry, wet or slippery,
press the brake pedal down hard-
without letting up, declutching
simultaneously, and steer the car to
safety.
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176 Car care and technical informationThe level should be between the MAX and
MIN marks. Top up, as necessary, with
DOT 4 fluid. Do
not
use DOT 5 brake fluid.
Use only new brake fluid from a sealed con-
tainer.
Check that there are no leaks in the brake
system.
The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.
Changing of the brake fluid should be
carried out by an authorized Saab dealer.
The vehicle´s regular braking system is
adjusted automatically, but the parking
brake has to be adjusted manually. This
work, involving adjustment of the parking
brake cables and brake pads, must only be
carried out by an authorized Saab dealer.
It is not possible to detect, through abnormal
pedal or parking brake-lever travel, whether
brake pads are worn and need replacing. It
is therefore essential that brake pads be
checked regularly, as specified in the ser-
vice program.
Brake pad wear indicators The outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 0.11 in (3 mm),
the pad will produce a screeching, squeal-
ing or scraping noise when the brakes are
applied. New pads should be fitted without
delay.
Brake pads should only be changed by
an authorized Saab dealer. To ensure
optimum brake performance, use only
Saab original brake pads.
Power steering fluidCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point forward during the
check.
Clean around the cap before it is
unscrewed. Clean the dipstick. Screw in the
cap completely again before checking the
level.
The oil should lie between the MAX and MIN
marks when the oil temperature is about
70°F (+20°C). If the oil is colder the level can
be lower, and in higher temperatures the
level can be higher, both of which are
acceptable.
Top up with ”Power Steering Fluid
CHF 11S” (part number 3032380).
IB501
Power steering fluid reservoir
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219 Maintenance and owner assistance
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped - "First Service"
 Blue - Oil change/inspection service
 Black - Major service
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
locality.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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223 Maintenance and owner assistance
(c.) Check wheel alignment if irregular or premature tire wear is apparent.
Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
1,000
(1,600 km)
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Chassis
R Ball joint clearance, outer and inner steering joints and
rubber boots""""""""""
R Front suspension, rear axle mountings; retighten"
R Shock absorbers and bushes; tightness and condition"""
R Tire pressure, tread depth and wear (c.)"""""""""""
R Rotate tires, front to rear""""""""""
R Brake pads and discs; wear and condition""""""""""
R Brake lines and hoses"""""""""""
R Brake fluid level and renewal (max. 2-year intervals)""" ! "" ! "" ! "
R Check handbrake function"""""""""""
R Power steering fluid level"""""""""""
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233 Specifications
Brake system Wheels and tiresFootbrake (ABS) ___________________ Hydraulic disc
brakes with vacuum
servo unit. Diago-
nally split circuits;
ventilated discs on
front wheels. EBD
function, see page
146.
Handbrake _______________________ Acts on rear wheels
Brake fluid ________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front __________________________ 11.34 in (288 mm)
Front, 9-5 2.3 Turbo Aero ___________ 12.05 in (306 mm)
Rear ___________________________ 11.26 in (286 mm)
Total friction area of brake pads:
Front __________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)Wheel size ________________________ 6.5 x 16 or 7 x 17
9-5 2.3 Turbo Aero ___________________ Use 6.5 x 16 or
7 x 17 only
Tire size (summer tires):
6.5 x 16 wheels ___________________ 215/55 R16
7 x 17 wheels _____________________ 225/45 R17
Tire size (winter tires):
6 x 15 wheels (not 9-5 2.3 Turbo Aero) __ 195/65 R15 M+S
6.5 x 16 wheels ___________________ 205/55 R16 M+S
Recommended wheels for snow chains _ 6 x 15 (not 9-5 2.3
Turbo Aero) or
6.5 x 16
Compact spare:
Wheel ___________________________ 4 x 16
Tire _____________________________ T115/70 R16
Pressure_________________________ 60 psi (420 kPa)
Maximum life _____________________ 2,200 miles
(3500 km)
Maximum speed __________________ 50 mph (80 km/h)
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