brake fluid SAAB 9-5 2001 User Guide

189 Car care and technical information
Engine compartment, 4-cyl. engine
8
7
9
10
6
2
4
3
5
IB488
1
Engine compartment, 4-cyl. engine 1 Engine-oil dipstick/filler cap
2 Reservoir, brake/clutch fluid
3 Fuse box
4 Expansion tank, coolant
5 Washer-fluid filler cap
6Battery
7 Dipstick, automatic transmission fluid
8 Turbo unit
9 Ignition discharge module
10 Reservoir, power-steering fluid
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190 Car care and technical informationEngine compartment, 6-cyl. (3.0t V6)
10
7
9
8
1
3
2
5
4
6
IB576
Engine compartment, 6-cyl. (3.0t V6) 1 Engine-oil dipstick
2 Engine-oil filler cap
3 Reservoir, brake/clutch fluid
4 Fuse box
5 Expansion tank, coolant
6 Washer-fluid filler cap
7Battery
8 Dipstick, automatic transmission fluid
9 Ignition discharge module
10 Reservoir, power-steering fluid
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195 Car care and technical information
Transmission fluidManual transmission Check and top up the fluid in accordance
with the service program.
If original fluid cannot can be obtained for
topping up (see page 255), automatic trans-
mission fluid Dexron III (synthetic fluid) can
be used. If so, the car should be taken to an
authorized Saab dealer as soon as possible
to have the reason for low fluid level cor-
rected and original fluid installed.Automatic transmission Check the fluid level as follows:
1 Stand the car on level ground and apply
the parking brake. The automatic trans-
mission fluid must be at normal running
temperature, approximately 175°F
(80°C). This can be achieved by driving
the car for about 30 min on the open
road.
2 With the engine idling, move the selector
lever to D and wait for at least
15 seconds. Next, move the selector
lever to R and wait for 15 seconds again.
Finally, move the selector lever to P. Let
the engine idle.
3 Wipe the dipstick clean with a lint-free
cloth and put it back.
4 With the fluid at normal temperature, the
level should be between the MAX and
MIN marks on the dipstick. Top up, as
necessary, with Texaco Texamatic
Dexron III automatic transmission fluid
(mineral oil-based), adding it through the dipstick pipe. The distance between
the MIN and MAX marks on the dipstick
corresponds to a volume of approxi-
mately 0.4 qts (0.4 liter).
If the outside temperature is below 50°F
(10°C), the fluid will not reach the specified
temperature of 175°F (80°C). In this case,
the correct fluid level may be 0.8 in (20 mm)
below the MAX mark.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders.
 Avoid prolonged skin contact when-
ever possible. Wash the affected area
thoroughly with soap and water after
any contact.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
manifold. These get very hot when the
engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not dis-
pose of oil in the ground or down a
drain. Dispose of all used oil and oil fil-
ters at an appropriate disposal facility.
NOTEIf there is a smell of burning fluid or the
fluid is black, change the fluid.
+80°
MIN MAX
+80°
IB495
Dipstick for automatic-transmission fluid
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198 Car care and technical informationBrake and clutch fluid Checking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
The level should be between the MAX and
MIN marks. Top up, as necessary, with
DOT 4 fluid. Do
not
use DOT 5 brake fluid.
Use only new brake fluid from a sealed con-
tainer.
Check that there are no leaks in the brake
system.
The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.
Changing of the brake fluid should be
carried out by an authorized Saab dealer.The vehicle´s regular braking system is
adjusted automatically, but the parking
brake has to be adjusted manually. This
work, involving adjustment of the parking
brake cables and brake pads, must only be
carried out by an authorized Saab dealer.
It is not possible to detect, through abnormal
pedal or parking brake-lever travel, whether
brake pads are worn and need replacing. It
is therefore essential that brake pads be
checked regularly, as specified in the ser-
vice program.
Brake pad wear indicators The outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 0.11 in (3 mm),
the pad will produce a screeching, squeal-
ing or scraping noise when the brakes are
applied. New pads should be fitted without
delay.
Brake pads should only be changed by
an authorized Saab dealer. To ensure
optimum brake performance, use only
Saab original brake pads.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed reg-
ularly, as specified in the service pro-
gram.
NOTEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
IB1188
Brake and clutch-fluid reservoir
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236 Car care and technical information4Inspect the undercoating and touch
up if necessary. Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-5 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.
Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-5’s ACC
systems (R134a) contains neither CFCs nor
any other chlorine compounds.
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243 Maintenance and owner assistance
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped - "Check Up"
 Blue - Oil change/inspection service
 Black - Major service
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
locality.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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246 Maintenance and owner assistance* These are the minimum required Emission Control System maintenance steps. Saab urges that all recommended maintenance procedures be performed
according to this program.
(b.) Change automatic transmission fluid at more frequent intervals (20,000; 50,000; 80,000 miles, etc.) if car is driven in dense city traffic where the outside
temperature regularly reach 90°F or higher, or if car is used in a mountainous/high altitude area or for trailer towing.
Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
30 day
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Engine and engine compartment (cont.)
E Evaporative emission system including filler cap, vapor
lines, EVAP canister and canister purge valve"
R Fuel system: leaks and damage""""""""""
E Fuel filter!
E Engine air cleaner element!
*
!*
!*
R Exhaust system and mountings; leaks and condition""""""""""
Electrical
R Battery: state of charge and electrolyte level; clean termi-
nals if necessary"""""""""""
R Head, fog, brake, tail, turn signal, warning lights instru-
ment panel, backup and marker lamps"""""""""""
Transmission
R Automatic transmission fluid change (b.)!!!
R Automatic transmission oil level"""""""""""
R Manual transmission oil level"""
R Outer and inner driver joint boots""""""""""
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247 Maintenance and owner assistance
(c.) Check wheel alignment if irregular or premature tire wear is apparent.
Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
30 day
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Chassis
R Ball joint clearance, outer and inner steering joints and
rubber boots""""""""""
R Shock absorbers and bushes; tightness and condition"""
R Tire pressure, tread depth and wear (c.)"""""""""""
R Rotate tires, front to rear""""""""""
R Brake pads and discs; wear and condition""""""""""
R Brake lines and hoses"""""""""""
R Brake fluid level and renewal (max. 2-year intervals)""" ! "" ! "" ! "
R Check handbrake function"""""""""""
R Power steering fluid level"""""""""""
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256 SpecificationsAutomatic transmission Suspension
SteeringType ____________________________ Electronically con-
trolled 4-speed,
fully automatic with
hydraulic torque
converter, planetary
gear set and inte-
gral final drive
Lock-up function in
selector positions 3
and 4
Selector-lever positions ______________ P R N D 3 2 1
Transmission-fluid capacity, dry transmis-
sion (incl. torque converter and oil cooler) 7.5 qts (7 litres)
If fluid change required, approximately
3.5 litres can be drained through the drain
plug in the transmission casing
Transmission fluid __________________ Texaco Texamatic
Dexron III (mineral
oil based)
Clutch type _______________________ Hydraulic plate
clutches, brake
bands and one-way
couplings
Speed (mph / km/h) at 1000 rpm in 4th gear:
4- cylinder engines and 3.0t V6 ______ 29 / 46–47Spring type, front and rear ____________ Coil springs
Maximum deflection of springs:
Front ___________________________ 7.09 in (180 mm)
Rear ___________________________ 7.87 in (200 mm)
Dampers, front and rear ______________ Gas-filled dampers
Steering __________________________ Power-assisted
steering of
rack-and-pinion
type; telescopic
steering-column
shaft with universal
joints
Number of turns, lock to lock ___________ 2,9
Power-steering fluid _________________ Power-steering
fluid CHF 11S
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257 Specifications
Brake system Wheels and tiresFootbrake (ABS) ___________________ Hydraulic disc
brakes with vacuum
servo unit. Diago-
nally split circuits;
ventilated discs on
front wheels. EBD
function, see page
167.
Handbrake _______________________ Acts on rear wheels
Brake fluid ________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front __________________________ 11.34 in (288 mm)
Front, 2.3 Turbo Aero ______________ 12.05 in (306 mm)
Rear ___________________________ 11.26 in (286 mm)
Total friction area of brake pads:
Front __________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)Wheel size ________________________ 6.5 x 16 or 7 x 17
2.3 Turbo Aero ______________________ Use 6.5 x 16 or
7 x 17 only
Contact an authorized Saab dealer if you
wish to fit other wheels than those fitted
as standard.
Tire size (summer tires):
6.5 x 16 wheels ___________________ 215/55 R16
7 x 17 wheels _____________________ 225/45 R17
Tire size (winter tires):
6 x 15 wheels (not 2.3 Turbo Aero) _____ 195/65 R15 M+S
6.5 x 16 wheels ___________________ 205/55 R16 M+S
Recommended wheels for snow chains _ 6 x 15 (not 9-5 2.3
Turbo Aero) or
6.5 x 16
Compact spare:
Wheel ___________________________ 4 x 16
Tire _____________________________ T115/70 R16
Pressure_________________________ 60 psi (420 kPa)
Maximum life _____________________ 2,200 miles
(3500 km)
Maximum speed __________________ 50 mph (80 km/h)
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