fuel SAAB 9-5 2002 Owner's Guide
[x] Cancel search | Manufacturer: SAAB, Model Year: 2002, Model line: 9-5, Model: SAAB 9-5 2002Pages: 272, PDF Size: 16.26 MB
Page 191 of 272

191 Car care and technical information
Engine familiesSaab cars imported into the United States
and Canada meet all applicable emission
control standards. The engine family and
appropriate tune-up specifications are iden-
tified on a label affixed to the left front inner
fender.
These engine families meet applicable EPA
Federal Standards, California State Stan-
dards and Canadian Federal Standards and
are equipped with the following systems:
• Sequential multiport fuel injection system.
Three way catalytic converter.
Crankcase emissions control system.
Evaporative emission control system.
On-Board diagnostic (OBD II) system.
Emission control
systemsThe systems for controlling emissions to the
atmosphere require regular checking and
adjustment at the intervals specified in the
service program.
In addition to meeting the exhaust emission
regulations and thereby helping to keep the
environment clean, a correctly tuned engine
will also give maximum fuel economy.Saab Trionic engine management
systemThe Saab Trionic engine management
system is a unique Saab development that
combines sequential multiport fuel injection,
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM)
monitors many different engine parameters
such as:
Intake manifold pressure.
Intake air temperature.
Crankshaft position.
Engine coolant temperature.
Throttle position and
The oxygen content of the exhaust gases.
The ECM receives information regarding
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector open-ing duration, ignition timing and turbo-
charger boost pressure to provide excellent
engine performance while maintaining low
emissions and fuel consumption.
NOTEThe Trionic engine management systems
continuously monitors the operation of
these systems and have on-board diag-
nostic capabilities (OBD II).
If the ”Engine malfunction (CHECK
ENGINE)” lamp in the main instru-
ment illuminates, this indicates that the
Trionic ECM has detected a problem. The
car will continue to operate, but perfor-
mance may be diminished. You should
have your car checked by a Saab dealer
as soon as possible.
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Page 192 of 272

192 Car care and technical informationORVR (Onboard Refueling Vapor
Recovery)Hydrocarbon vapors formed when refueling
will be recovered by the car and not
released into the atmosphere. The hydro-
carbons are absorbed in a evaporative
emission canister. When the engine is sub-
sequently started, the evaporative emission
canister is gradually purged as air is sucked
into it through a shut-off valve. The hydro-
carbon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate and a ”TIGHTEN FUEL FILLER CAP”
message to appear on SID.
Refueling, see page 152.
Engine2.3-liter engineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cam-
shafts and 4 valves per cylinder.
This engine is equipped with balance shafts
that reduce engine vibration to a minimum.
The balance shafts are chain driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods, an effect that occurs
twice for each revolution of the engine.
Engine noise is also reduced as the
counter-rotating shafts counteract the vibra-
tion from the moving parts of the engine.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
3.0t V6 engine The 3.0-liter engine is a transverse, V6
engine with each bank of cylinders having
double overhead camshafts and 4 valves
per cylinder.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
IB601
Balance shafts, 4-cyl. engine
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Page 218 of 272

218 Car care and technical informationFuse panel in instrument panel
# Amp Function
A 30 Trailer lights
B 10 Automatic transmission
C 7,5 Electric door mirrors; DICE
115Brake lights
2 15 Reversing lights
3 10 Parking lights, left
4 10 Parking lights, right
5 7,5 DICE / TWICE
6 30 Electric windows, right ; trailer charging
6B 5 Brake lights, trailer
7 10 Engine injectors
8 15 Trunk lighting; trunk lock; door lighting, circulation
pump; parking assistant
9 15 Audio System; diagnostic instrument; CD changer
10 15 Door mirrors; heating, rear seat
11 30 Central locking; electrically adjusted passenger seat
12 7,5 Automatic transmission
13 20 Audio System, amplifier
14 30 Ignition system, engine
15 20 Preheated oxygen sensor (catalytic converter); fuel
pump
16 20 DICE (direction indicators)
16B – –
17 20 Engine-management system
18 40 Door-mirror heating; rear-window heating
19 10 OnStar;Telematics
20 15 ACC; interior lighting; rear fog light
21 10 Audio System; rear-view mirror with auto dimming
function; low beam headlight (xenon) left/right; navi-
gation (accessory); Cruise Control
22 40 Interior fan
23 15 Sunroof
24 40 Air pump (3.0t V6 only)
25 30 Electrically adjustable driver’s seat; fuel-filler flap
26 7,5 Driver seat memory; mirrors memory; sunroof; park-
ing assistant; rain sensor
27 10 Engine-management system; SID
IB530
BC123456 A
14
121110987
13
6B
1516
2324
222120191817
16B
5425262728293031
3635343332
39383755525356
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Page 219 of 272

219 Car care and technical information
Relay panel under instrument panel Relay panel under instrument panel (cont.)28 7,5 Airbag (SRS)
29 7,5 ABS/TCS/ESP
30 7,5 Starter motor
31 7,5 Cruise control; water valve; fog lights, front
32 15 Ventilated front seats
33 7,5 Direction-indicator switch
34 30 Cigarette lighter (front/rear)
35 15 Daytime running light
36 30 Electric windows, left
37 30 Windshield wipers
38 30 Electric heating, front seats
39 20 Limp-home solenoid (automatic transmission);
OnStar; telematics
52-
56Spare fuses
# Function
A –
B Electric heating of rear seat
C1 –
C2 –
D –
E Main relay (engine management system)
F Fuel filler flap
G Fuel pump
H Ignition switch
I Rear-window / door mirrors heating
J–
KStarter relay
L1 Limp-home function
L2 Bootlid
IB1796
A
BC1
C2
L2 L1 D
GE
F
H
I
K J
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Page 222 of 272

222 Car care and technical informationWheels Alternative wheels and tiresIf you wish to fit other tires or wheels than
those supplied with the car, consult your
Saab dealer first as to the possibilities avail-
able.
Wheels/tires combinations that are not
approved by Saab can negatively affect the
car´s directional stability, steering and brak-
ing in both wet and dry conditions.
Do not assume that a wheel/tire combina-
tion will function properly just because it will
bolt on.
The wheels and tires have been carefully
matched to the characteristics of the car and
play a key role in its outstanding roadhold-
ing and handling.
To ensure that the speedometer is as accu-
rate as possible it should be reprogrammed
if wheels of a different dimension are fitted.
Contact an authorized Saab workshop.
Tire pressureTires need to be inflated to suit the load car-
ried and the maximum speed the car will be
driven (see the recommended tire pres-
sures on the back cover). Note that all
values apply to cold tires. For tires with an
aspect ratio less than /60, increase the tire
pressure by 3 psi (20 kPa) for rough roads
with potholes to minimize the risk of rim
damage.
Never reduce the pressure of a hot tire. If the
tires are hot when you check them, only
increase the pressure, if necessary.
Soft tires will cause faster wear than
over-pressurized tires. They also increase
fuel consumption.
If a valve is leaking, simply unscrew it and fit
a new one.
Important! Remember to adjust the tire
pressures if you change the load in the car
or intend to cruise at a substantially higher
or lower speed than normal.
NOTEAlways consult your Saab dealer before
changing the wheels and tires on your
Saab.
For wide wheels and/or low-profile tires,
bear in mind the following:
Tires and wheels can be damaged in
potholes etc.
Springs, shock absorbers and wheel
bearings and body mountings can be
overloaded.
The wheels can come into contact with
chassis and body components.
The speed and load limits for the tires
must not be exceeded; see page 223.
Wheels larger than 17” must not be fit-
ted. The maximum permissible offset
is 49 mm.
Tire and wheel size can affect the
function of the Electronic Stability
Program (ESP).
NOTECheck the tire pressures at least once
per month.
Underinflation is the main cause of:
Tires wearing out prematurely.
Damage to the sidewalls.
Damage to the wheels.
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Page 238 of 272

238 Car care and technical information1 A-pillar trim: PP, PP/EPDM
2 Windshield trim: PP, PP/EPDM
3 Seals: EPDM
4 C-pillar trim: ABS
5 Rear light cluster: PMMA
6 Rear bumper, cellular core: expanded PP;
sheathing: PP/EPDM
7 Side-window casing: PP/EPDM
8 Fuel tank: PE
9 Side trim: PVC
10 A-pillar upholstery trim: PC/ABS, textile
11 Rearview mirror: ABS
12 Sill scuff plate: PP/EPDM
13 Wheel-arch liner: PP
14 Wheel cover: PA
15 Direction-indicator lamp lens: PMMA
16 Washer-fluid reservoir: PE
17 Front spoiler: PP/EPDM
18 Front bumper, cellular core: expanded PP;
sheathing, grille: PP/EPDM
19 Fan shroud: PP
20 Scuttle panel finisher: PC/ASA
IB1801
ABS Acrylonitrile-butadiene-styrene
ASA Acrylonitrile-styrene (acrylic
plastic)
EPDM Ethylene-propylene rubber
PA Polyamide (plastic)
PC Polycarbonate (plastic)
PE Polyethylene
PMMA Polymethyl methacrylate
POM Acetal plastic
PPO Polyphenylene oxide (plastic)
PP Polypropylene
PUR Polyurethane
PVC Polyvinyl chloride 1234
5
6
87
9
10
11
12 13 14 15 18
1719
1620
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Page 239 of 272

239 Car care and technical information
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
The vehicle should be placed so it is
perpendicular to the wall or other flat
surface.
The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat. The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
The vehicle should not have any snow, ice
or mud attached to it.
Tires should be inflated to the prescribed
pressure.
Close all doors.
Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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Page 247 of 272

247 Specifications
Specifications General.............................. 248
Engine ............................... 250
Fuel.................................... 250
Engine oil .......................... 251
Engine variants ................ 252
Electrical system.............. 253
Drive belts......................... 253
Manual gearbox................ 254
Automatic transmission .. 254
Suspension....................... 255
Steering............................. 255
Brake system.................... 255
Wheels and tires .............. 256
Plates and labels .............. 257
IB603
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Page 248 of 272

248 SpecificationsGeneral Overall length, including bumpers:
9-5 Sedan _______________________ 190.0 in (4827 mm)
9-5 Wagon ______________________ 190.1 in (4828 mm)
Overall width, including door mirrors ____ 80.4 in (2042 mm)
Maximum height:
9-5 Sedan _______________________ 58.1 in (1475 mm)
9-5 Wagon ______________________ 59.1 in (1501 mm)
Wheelbase _______________________ 106.4 in (2703 mm)
Ground clearance __________________ approx. 6.6 in
(167 mm)
Tr a c k :
Front __________________________ 59.9 in (1522 mm) *)
Rear ___________________________ 59.9 in (1522 mm) *)
Turning circle (curb to curb) ___________ 37,1 ft (11.3 m)
Turning circle (measured at vehicle extrem-
ities) ___________________________ 39,0 ft (11.9 m)
Number of seats (incl. driver) _________ 5
*) Specified track applies to wheel sizes:
6 x 15 & 6.5 x 16
Gross vehicle weight
(GVW)
Maximum train
weight
(GVW + max. trailer
weight)
Maximum axle load,
front
Maximum axle load,
rear Permissible load (in addition to driver) = GVW minus curb weight
The maximum permissible axle load, front or rear, must not be exceeded.
The maximum permissible axle load, front or rear, must not be exceeded. Chassis number in engine bay Weight ready for driving (i.e. with full fuel
tank, washer-fluid reservoir, standard
tools and spare wheel) ______________ 3370–3790 lbs.
(1530–1720 kg)
Gross vehicle weight (GVW) ___________ 4370–4720 lbs.
(1980–2140 kg)
Maximum axle load:
Front ___________________________ 2590 lbs. (1175 kg)
Rear, 9-5 Sedan ___________________ 2310 lbs. (1050 kg)
Rear, 9-5 Wagon __________________ 2480 lbs. (1125 kg)
Weight distribution:
Curb weight, front/rear ______________ 60/40%
GVW, front/rear ___________________ 50/50%
Maximum roof load __________________ 220 lbs (100 kg)
IB1917
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Page 250 of 272

250 SpecificationsEngine Fuel4-cylinder ________________________ Four cylinders, twin
overhead cam-
shafts, 16 valves
and two balancer
shafts.
3.0t V6 ___________________________ V-6 engine, double
overhead cam-
shafts on each cyl-
inder bank,
24 valves
Cylinder bores ___________________ 3.54 in (90 mm)
Stroke:
4-cylinder engine _________________ 3.54 in (90 mm)
3.0t V6 _________________________ 3.34 in (85 mm)
Swept volume:
4-cylinder engine _________________ 139.7 cu.in
(2.290 litres)
3.0t V6 _________________________ 180.6 cu.in
(2.962 litres)
Idling speed:
4-cylinder _______________________ 825 rpm
3.0t V6 _________________________ 700 rpm
Antifreeze ________________________ Saab-approved
antifreeze
Coolant capacity:
4-cylinder _______________________ 7.6 qts (7.4 litres)
3.0t V6 _________________________ 7.4 qts (7.2 litres) Fuel grade ________________________ Unleaded gasoline
AON 87–93.
For optimum performance Saab recom-
mend the following fuel grades:
2.3t _____________________________ AON 90
2.3 Turbo Aero and 3.0t V6 __________ AON 93 *)
*) If AON 90 is used and the ambient temperature is above
77 – 86°F (25– 30°C) some decrease in engine power can occur
to some extent.
Fuel-tank capacity __________________ 18.5 gal. (70 litres)
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