air condition SAAB 9-5 2003 User Guide

155 Starting and driving
Limp-home modeThe car’s engine-management system
includes a diagnostic function that checks
numerous internal functions after the
engine has been shut off. If a fault is
detected in the throttle system, the
engine-management system puts the throt-
tle system into the limp-home mode. This
limits idling control, disables the cruise-con-
trol system and limits the capacity of the A/C
compressor.
If the limp-home mode is in operation
(”Engine malfunction (CHECK ENGINE)”
light on, see below) and the outside temper-
ature is close to or below freezing, you may
need to use some throttle on starting (some
pressure on the accelerator).
If the diagnostic system has detected a fault
in the engine-management system, the
”Engine malfunction (CHECK ENGINE)”
light on the main instrument panel will
come on (see page 59), indicating that you
should have the car checked as soon as
possible by an authorized Saab dealer.
Important
considerations for
drivingThe engine-management system in the
Saab 9-5 is called Saab Trionic T7. The
system manages the ignition, fuel injection
and turbo boost pressure.
The Trionic T7 system developed by Saab
is an intelligent engine-management
system designed to achieve optimum driv-
ability under differing driving conditions.
The system makes adjustments automati-
cally, for instance, if the car is being driven
at altitude (oxygen-deficient air), for differ-
ent grades of fuel (AON 87–93) and for dif-
ferent load conditions.
1 Starting and driving
 Refrain from using full throttle before
the engine has warmed up (before
needle in mid-range on temperature
gauge).
 A safety function prevents the engine
from revving faster than 6,000 rpm by
limiting the induction air.
2 Stopping the engine
 Do not rev the engine immediately
before switching it off – stop the engine
when it is idling.
3 Regulating the boost pressure
 The system is optimized for fuel with an
octane rating of AON 90. The 2.3 T
(Aero) and 3.0t V6 are optimized for
NOTICEIf the CHECK ENGINE warning light
starts to flash, ease off the accelerator
slightly. If the light does not cease to flash
within 5 seconds, stop the car in a suit-
able place as soon as possible and turn
off the engine. The car must be towed to
an authorized Saab dealer.
If the CHECK ENGINE warning light
flashes, it indicates that the engine is mis-
firing which can result in damage to the
catalytic converter.
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157 Starting and driving
battery. However, as soon as you have
started the engine, it is important that it
runs on all cylinders. If it is misfiring, allow
i t t o i d l e f o r u p t o f i v e m i n u t e s t o g i v e i t t i m e
to settle and run smoothly. If, after this
time, the engine still fails to run properly,
turn off the engine and get in touch with an
authorized Saab dealer for advice.  Never park the car on dry grass or other
combustible material. The catalytic con-
verter gets very hot and could therefore
start a fire.
 Never drive off if the engine is misfiring.
 If you jump start the car when the engine
is already up to normal temperature, the
engine must start to run on all cylinders.
Stop jump-starting if the engine fails to
start immediately.
Failure to follow these directions could
result in the catalytic converter and associ-
ated components being damaged, and
could represent a breach of the warranty
conditions.
3.0t V6: When starting the engine from cold
an electrical pump is activated. This pump
forces air into the exhaust system so that
the catalytic converter will reach its normal
operating temperature more rapidly. The
pump is active for 30–60 seconds.
Fuel filler flapThe fuel filler flap is opened by means of a
button on the driver’s door. The flap is
spring-loaded, so it opens slightly automat-
ically when released.
NOTICEIf the car runs out of fuel, it is possible for
air to get into the fuel system. If this
happens, the catalytic converter may
overheat and be damaged.
IB1289
2
2
1
3
3
Oxygen-sensor-controlled
injection system 1 Engine control module
2 Oxygen sensor (lambda probe)
3 Catalytic converters
B466
Button for releasing filler flap
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161 Starting and driving
Be sure the posted octane is at least 87. If
the octane is less than 87, you may get a
heavy knocking noise when you drive. If it’s
bad enough, it can damage your engine. If
you’re using fuel rated at 87 octane or
higher and you hear heavy knocking, your
engine needs service. But don’t worry if you
hear a little pinging noise when you’re accel-
erating or driving up a hill. That’s normal,
and you don’t have to buy a higher octane
fuel to get rid of pinging. It’s the heavy, con-
stant knock that means you have a problem.
If your vehicle is certified to meet California
Emission Standards (indicated on the
underhood emission control label), it is
designed to operate on fuels that meet Cal-
ifornia specifications. If such fuels are not
available in states adopting California emis-
sions standards, your vehicle will operate
satisfactorily on fuels meeting federal spec-
ifications, but emission control system per-
formance may be affected. The ”Engine
malfunction (CHECK ENGINE)” indicator
on your main instrument panel may turn on
and/or your vehicle may fail a smog-check
test. See ”Engine malfunction (CHECK
ENGINE)” indicator on page 59. If this
occurs, return to your authorized Saab
dealer for diagnosis to determine the cause
of failure. In the event it is determined that
the cause of the condition is the type of fuels
used, repairs may not be covered by your
warranty. Some gasolines that are not reformulated
for low emissions may contain an
octane-enhancing additive called methylcy-
clopentadienyl manganese tricarbonyl
(MMT); ask your service station operator
whether or not the fuel contains MMT. Saab
Automobile AB does not recommend the
use of such gasolines. If fuels containing
MMT are used, spark plug life may be
reduced and your emission control system
performance may be affected. The malfunc-
tion indicator lamp on your instrument panel
may turn on. If this occurs, return to your
authorized Saab dealer for service.
Engine Break-In PeriodPistons, bores and bearings need time to
obtain uniform, wear-resistant surfaces.
If a new engine is driven too hard, this grad-
ual process of bedding-in will not be possi-
ble and the life of the engine will be short-
ened.
During the first 1,200 miles (2,000 km), do
not exceed 5,000 rpm.
In addition, refrain from driving the car at full
throttle, other than for brief instances,
during the first 1,800 miles (3,000 km). Wearing in new brake padsNew brake pads take time to bed in, about
90 miles (150 km) if the car is driven largely
under stop-and-go conditions or about
300 miles (500 km) of highway driving.
To extend the useful life of the pads, avoid
hard braking as much as possible during
this period.
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179 Starting and driving
 Driving in a low gear results in higher fuel
consumption than in a high gear because
of the higher engine speed for a given
road speed. Always change up to a higher
gear as soon as traffic conditions allow
and use the highest gear as much as pos-
sible.
 Check the air pressure in the tires once a
month. Incorrect pressures increase tire
wear. It is better to have slightly higher
pressure than lower.
 Check fuel consumption regularly.
Increased consumption can indicate that
something is wrong and that the car
needs to be checked by an authorized
Saab dealer.
Practical trials on the roads have demon-
strated that substantial savings in fuel con-
sumption can be made if the above advice
is heeded.Road conditions Wet roads increase fuel consumption, as do
unpaved roads and driving in hilly country
(the amount of fuel saved driving downhill is
less than the additional amount required to
climb the hill).
Engine block heater (standard
equipment in Canada, accessory in
U.S.)The following are just some of the benefits
to the car and the environment of using an
engine block heater:
 Lower fuel consumption.
 Exhaust emissions substantially reduced
over short runs.
 Reduced wear on the engine.
 Inside of car warms up faster.
The engine heater is effective at outside
temperatures up to +15–20°C. The warmer
it is outside, the shorter the time the engine
heater needs to be connected. Longer than
1.5 hours is unnecessary.
If the car is equipped with a removable,
electrical cabin heater that is not in use, this
should be stored in the luggage compart-
ment.
Driving in cold weatherBefore starting a journey in cold weather
you should check the following:
 That the wiper blades have not become
frozen to the windshield/glass.
 Brush any snow away from the air intake
for the heater system (opening between
hood and windshield).
 It may be advisable to lubricate the
door-lock cylinder (use molybdenum
disulphide, MoS
2) to prevent its freezing.
If the lock has frozen, take care not to
break the key (or use the remote control)
– heat it first or spray it with de-icer.
 Periodically during the winter, add gaso-
line anti-freeze to the fuel to dispel any
condensation in the fuel tank which could
freeze and cause problems in the system.
Keep the tank well filled to reduce the risk
of condensation forming.
If the car is parked outside in freezing
weather, fuel additives (gasoline
anti-freeze) will not do any good as it
cannot remove water that has already fro-
zen. Park the car in a warm place so that
any ice that may have built up melts, then
add gasoline anti-freeze when filling up
the tank. Condensation is caused by
changes in the outdoor temperature or by
the car being parked alternately in a
garage and outside.
 It is particularly important when the roads
are slippery that the brakes and tires be in
good condition.
WARNING
Never switch the engine off while driving
as the effect of the brakes and power
steering will be greatly reduced.
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197 Car care and technical information
Car care and
technical
information
772
Hood ................................. 198
Engine compartment,
4-cyl. engine ................... 199
Engine compartment,
6-cyl. (3.0t V6)................. 200
Emission control systems 201
Engine............................... 202
Engine oil ......................... 203
Transmission fluid........... 205
Coolant ............................. 206
Brake and clutch fluid ..... 207
Power steering fluid ........ 208
Air filter ............................. 208 Battery .............................. 209
Drive belts ........................ 211
Wipers and washers ....... 212
Changing bulbs ............... 214
Fuses ................................ 226
Wheels .............................. 232
Compact spare wheel ..... 236
Flat spotting..................... 241
Air conditioning (ACC) ... 242
Safety belts ...................... 243
Upholstery and trim ........ 243
Textile carpeting.............. 243
Washing the car .............. 244 Waxing and polishing ...... 245
Engine compartment ....... 245
Touching up the paint ..... 245
Anti-corrosion treatment . 246
For long trips .................... 248
Recovery and/or recycling
of automotive materials. 248
Headlight aiming .............. 250
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208 Car care and technical informationPower steering fluidCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point forward during the
check.
Clean around the cap before it is
unscrewed. Clean the dipstick. Screw in the
cap completely again before checking the
level.
The oil should lie between the MAX and MIN
marks when the oil temperature is about
70°F (+20°C). If the oil is colder the level can
be lower, and in higher temperatures the
level can be higher, both of which are
acceptable.
Top up with ”Power Steering Fluid
CHF 11S”.
Air filter
WARNING
Do not fill the power steering fluid to
above the MAX mark. Too much fluid can
result in leakage.
Power steering fluid on hot engine com-
ponents constitutes a fire risk.
WARNING
For Service and Repair, parts equivalent
to those used by Saab should be used.
Be aware that some non standard
replacement parts may put you in an
unsafe condition, even if they might fit.
IB501
Power steering fluid reservoir
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233 Car care and technical information
Important! Remember to adjust the tire
pressures if you change the load in the car
or intend to cruise at a substantially higher
or lower speed than normal.Rotating tiresBecause the car has front-wheel drive, the
front tires tend to wear faster than the rear
ones. New tires should always be fitted in
pairs, so that tires on the same axle have the
same amount of tread.
The tread should be at least 3 mm deep.
The wheels should be marked, L (left) and
R (right), when changing between summer
and winter (snow) tires. This ensures that
the direction of rotation of the wheels is the
same when they are refitted. Fit the tires in
best condition to the rear wheels.
Store wheels lying flat or hanging – never
standing upright.
Tire markingsAn example of the meaning of the different
markings in a tire size is given below for a
tire size of:
205/65 R15 94 V
Winter tiresWinter (snow) tires are recommended for
winter climates where the majority of your
driving will be done on snow and ice. Winter
tires should be fitted to all four wheels to
maintain a proper balance. Your Saab
dealer can advise you as to the correct size
tire for your car (if different from the original
size) and also supply Saab approved winter
tires.Tire quality grading (cars sold in
U.S.)New tires must be graded and labeled in
accordance with new Federal regulations.
Standard tests are conducted to measure
performance in the areas of traction and
temperature resistance. Refer to the tire
sidewall for the specific quality grades of the
tires provided on your new Saab. Compact
spare tires are exempt.
DOT QUALITY GRADES
 Treadwear
 Traction AA, A, B, C
 Temperature A, B, C
All passenger car tires must conform to Fed-
eral safety requirements in addition to these
grades.
WARNING
When fitting just one new pair of tires,
these should be fitted to the rear wheels,
as these are more critical to the direc-
tional stability of the car (e.g. on braking
or in a skid). The existing rear wheels
should therefore be moved to the front.
Always move left rear to left front and right
rear to right front, so that the direction of
rotation remains the same.
205 Tire section width, mm
65 Aspect ratio, i.e. the section height
is 65 % of the section width
R Radial ply
15 Wheel rim diameter 15 in at bead
seats
94 Tire load code
V Speed marking
Tyre load index91 max 1366 lbs (615 kg)
93 max 1433 lbs (650 kg)
94 max 1477 lbs (670 kg)
Speed ratings S up to 100 mph (180 km/h)
T up to 118 mph (190 km/h)
H up to 130 mph (210 km/h)
V up to 150 mph (240 km/h)
W up to 167 mph (270 km/h)
Y up to 186 mph (300 km/h)
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242 Car care and technical informationAir conditioning
(ACC)
Fault diagnosis If a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked by an authorized Saab
dealer.Important!

When the A/C system is running, the intake
air is dehumidified, and the resultant con-
densation is drained off through two outlets
underneath the floor of the car in the vicinity
of the front doors. It is therefore perfectly
normal for water to be seen dripping from
these outlets when the car is parked. The
warmer the ambient air and the higher the
humidity, the greater will be the amount of
condensation formed.
Inadequate cooling: a Check that the condenser (forward of
the radiator) has not become clogged
with dirt and insects.
b Make sure that the drive belt for the com-
pressor is not slipping.
c Check the fuses for the ventilation fans
and compressor.
Maintenance  The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.Caution: Do not use the hose when the
engine is hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.Note:
The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F).
WARNING
 All repairs and adjustments on the A/C
system must be carried out by a Saab
dealer authorized for this kind of work.
 The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
 Escaping refrigerant gas can cause
visual impairment or other injury.NOTICE The A/C system is designed for use
with R134a refrigerant.
 Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
 Never mix R134a and R12 refriger-
ants.
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243 Car care and technical information
Safety beltsRegularly check the function of the safety
belts as follows:
 Hold the diagonal strap and pull it sharply.
The safety belt should
lock
and it should
not be possible to withdraw it further.
Check the anchorage points in the floor.
They must not have suffered rust damage.
There must be no frayed threads in the web-
bing.
Safety belts must not come into contact with
substances such as polishes, oils or other
chemicals. If the straps are dirty, wash them
with warm water and a detergent or have
them replaced.
Upholstery and trimTo remove fluff or hairs from the seat uphol-
stery or headlining, use a moist, lint-free
cloth or a special lint remover (brush or
roller). Remove any dirty marks using a
cloth moistened with lukewarm soapy
water.
When using a stain remover, always work
from the outside towards the center to avoid
leaving a ring. If a soiled ring or spot should
remain, it can usually be removed using
lukewarm soapy water or water alone.
Wet patches left by spilt soft drinks or thin oil
must be wiped off immediately using an
absorbent material, such as kitchen paper,
and treated with stain remover.
Alcohol is recommended for removing
grease or oil stains, and a semi-stiff brush
may also be used.
Cleaning and caring for leather
upholsteryThe principal reason for treating leather
upholstery is to maintain its elegant appear-
ance and to provide it with a protective film.
Discoloration caused by dust and wear
mainly affects the lighter shades, although
this is not detrimental to the leather –
indeed, the patina resulting from use is often
considered desirable in leather. But if the
leather is allowed to become too grubby, it
can start to look shabby.
It is a good idea to clean and recondition the
leather twice a year – in conjunction with a
general spring-cleaning of the car – after the
winter and in the autumn, for instance. In
hot, dry climates, the leather will need to be
treated more frequently. Recommended
conditioner – Saab Leather Care Lotion.
Do not use unknown harsh polishing
agents, cleaning agents, sprays, coarse
soap or hot water.Textile carpetingVacuum clean the carpeting regularly. Car-
pets can also be cleaned using a brush, or
carpet shampoo applied with a sponge. Do
not use vacuum cleaners outdoors unless
they are properly grounded.
WARNING
If the car is involved in a crash, the safety
belts, belt pretensioners and other com-
ponents must be inspected by an autho-
rized Saab dealer.
Never make any alterations or repairs to
the safety belt yourself but visit an autho-
rized Saab dealer.
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247 Car care and technical information
What causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish,
and body panels may rust through if the pro-
cess is unchecked. Rusting can occur wher-
ever water is trapped or where the car’s
panels are continuously damp. Damage to
paint and undercoating by stones, gravel
and minor crashes immediately exposes
metal to air and moisture. Road salts used
for de-icing will collect on the bottom of the
car and promote rusting. Areas of the coun-
try with high humidity have great potential
for rust problems, especially where salt is
used on roads or there is moist sea air.
Industrial pollution (fallout) may also
damage paint and promote rusting.
Preventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Sheet Metal
Coverage described in the warranty book-
let.
1
Wash the car frequently, and wax at
least twice a year.
Under adverse con-
ditions, where there is a rapid buildup of
dirt, sand or road salt, wash your car at
least once a week. After extreme expo-
sure to salted snow or slush, evidenced
by a white film on the car, wash the car
immediately. Frequent washing will pre-
vent paint damage from acid rain and
other airborne contaminants such as
tree sap and bird droppings. If any of
these contaminants are noticed on the
car the finish should be washed immedi-
ately.
 Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
 Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
 Rinse car thoroughly with clean water.
 After washing, check and clear all
drains in doors and body panels.
 Wipe the car dry, preferably using a
chamois.2
Clean the underside of the car during
the winter.
Use high pressure water to
clean the car’s underside (floor panels,
wheel wells) at least at mid- winter and
in the spring.
3
Inspect the car frequently for leaks or
damage, and arrange for needed
repairs promptly.
After washing or after
heavy rain, check for leaks. When wash-
ing the car inspect body surfaces for
paint damage. While checking for leaks,
lift the floor mats and check beneath
them. Water can collect in these areas
and remain for prolonged periods. Dry
any wet areas including the floor mats.
Have leaks repaired as soon as possi-
ble.
Use touch-up paint to repair small
scratches or minor finish damage. Areas
where metal is exposed will rust quickly
and MUST be repaired immediately by
touch-up or professional repainting.
Rust must be removed, the bare metal
primed and painted. Major body
damage should be repaired immediately
and new panels or exposed areas
should be undercoated with anti- corro-
sion material.
Repairs of this type are the owner’s
responsibility and are not covered under
warranty.
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