wheel SAAB 9-5 2003 Repair Manual
[x] Cancel search | Manufacturer: SAAB, Model Year: 2003, Model line: 9-5, Model: SAAB 9-5 2003Pages: 288, PDF Size: 16.78 MB
Page 248 of 288

248 Car care and technical information4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
Make sure that the engine is in good con-
dition.
Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
Check the coolant and power steering
fluid levels. Check also for leaks.
Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
Check the battery charge.
Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
Check the brakes.
Check all bulbs.
Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and tex-
tiles. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. How-
ever, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
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Page 249 of 288

249 Car care and technical information
1 A-pillar trim: PP, PP/EPDM
2 Windshield trim: PP, PP/EPDM
3 Seals: EPDM
4 C-pillar trim: ABS
5 Rear light cluster: PMMA
6 Rear bumper, cellular core: expanded PP;
sheathing: PP/EPDM
7 Side-window casing: PP/EPDM
8 Fuel tank: PE
9 Side trim: PVC
10 A-pillar upholstery trim: PC/ABS, textile
11 Rearview mirror: ABS
12 Sill scuff plate: PP/EPDM
13 Wheel-arch liner: PP
14 Wheel cover: PA
15 Direction-indicator lamp lens: PMMA
16 Washer-fluid reservoir: PE
17 Front spoiler: PP/EPDM
18 Front bumper, cellular core: expanded PP;
sheathing, grille: PP/EPDM
19 Fan shroud: PP
20 Scuttle panel finisher: PC/ASA
IB1801
ABS Acrylonitrile-butadiene-styrene
ASA Acrylonitrile-styrene (acrylic
plastic)
EPDM Ethylene-propylene rubber
PA Polyamide (plastic)
PC Polycarbonate (plastic)
PE Polyethylene
PMMA Polymethyl methacrylate
POM Acetal plastic
PPO Polyphenylene oxide (plastic)
PP Polypropylene
PUR Polyurethane
PVC Polyvinyl chloride 1234
5
6
87
9
10
11
12 13 14 15 18
1719
1620
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Page 250 of 288

250 Car care and technical informationHeadlight aiming The vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat. The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
The vehicle should not have any snow, ice
or mud attached to it.
Tires should be inflated to the prescribed
pressure.
Close all doors.
Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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Page 257 of 288

257 Specifications
Specifications General.............................. 258
Engine ............................... 260
Fuel.................................... 260
Engine oil .......................... 261
Engine variants ................ 262
Electrical system.............. 263
Drive belts......................... 263
Manual gearbox................ 264
Automatic transmission .. 264
Suspension....................... 265
Steering............................. 265
Brake system.................... 265
Wheels and tires .............. 267
Plates and labels .............. 269
IB603
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Page 258 of 288

258 SpecificationsGeneral Overall length, including bumpers:
9-5 Sedan _______________________ 190.0 in (4827 mm)
9-5 Wagon ______________________ 190.1 in (4828 mm)
Overall width, including door mirrors ____ 80.4 in (2042 mm)
Maximum height:
9-5 Sedan _______________________ 58.1 in (1475 mm)
9-5 Wagon ______________________ 59.1 in (1501 mm)
Wheelbase _______________________ 106.4 in (2703 mm)
Ground clearance __________________ approx. 6.6 in
(167 mm)
Tr a c k :
Front __________________________ 59.9 in (1522 mm) *)
Rear ___________________________ 59.9 in (1522 mm) *)
Turning circle (curb to curb) ___________ 37,1 ft (11.3 m)
Turning circle (measured at vehicle extrem-
ities) ___________________________ 39,0 ft (11.9 m)
Number of seats (incl. driver) _________ 5
*) Specified track applies to wheel sizes:
6 x 15 & 6.5 x 16
Gross vehicle weight
(GVW)
Maximum train
weight
(GVW + max. trailer
weight)
Maximum axle load,
front
Maximum axle load,
rear Permissible load (in addition to driver) = GVW minus curb weight
The maximum permissible axle load, front or rear, must not be exceeded.
The maximum permissible axle load, front or rear, must not be exceeded. Chassis number in engine bay Weight ready for driving (i.e. with full fuel
tank, washer-fluid reservoir, standard
tools and spare wheel) ______________ 3370–3790 lbs.
(1530–1720 kg)
Gross vehicle weight (GVW) ___________ 4370–4720 lbs.
(1980–2140 kg)
Maximum axle load:
Front ___________________________ 2590 lbs. (1175 kg)
Rear, 9-5 Sedan ___________________ 2310 lbs. (1050 kg)
Rear, 9-5 Wagon __________________ 2480 lbs. (1125 kg)
Weight distribution:
Curb weight, front/rear ______________ 60/40 %
GVW, front/rear ___________________ 50/50 %
Maximum roof load __________________ 220 lbs (100 kg)
IB1917
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Page 265 of 288

265 Specifications
Suspension
SteeringBrake systemSpring type, front and rear ___________ Coil springs
Maximum deflection of springs:
Front __________________________ 7.09 in (180 mm)
Rear ___________________________ 7.87 in (200 mm)
Dampers, front and rear _____________ Gas-filled dampers
Steering _________________________ Power-assisted
steering of
rack-and-pinion
type; telescopic
steering-column
shaft with universal
joints
Number of turns, lock to lock __________ 2,9
Power-steering fluid ________________ Power-steering
fluid CHF 11S Footbrake (ABS) ____________________ Hydraulic disc
brakes with vacuum
servo unit. Diago-
nally split circuits;
ventilated discs on
front wheels. EBD
function, see page
172.
Handbrake ________________________ Acts on rear wheels
Brake fluid _________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front ___________________________ 11.34 in (288 mm)
Front, certain variants *) _____________ 12.05 in (306 mm)
Rear ___________________________ 11.26 in (286 mm)
Rear, certain variants *) _____________ 11.81 in (300 mm)
*) 15” wheel must not be used on these
variants.
Total friction area of brake pads:
Front ___________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)
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Page 266 of 288

266 SpecificationsWheels and tires
(recommended dimensions)
2.3t 2.3 Turbo 3.0t V6
Summer tires205/65 R 15 94 V X – –
215/55 R 16 93 V X X X
225/45 R 17 94 W X X XWinter tires195/65 R 15 91 Q X – –
205/55 R 16 91 Q X X –
215/55 R 16 93 Q X X XWheel sizes6 x 15” X – –
6,5 x 16” X X X
7 x 17” X X X15" wheels must not be fitted to the 2.3 Turbo 3.0t V6 since the size of the
brake discs prohibits this.
Speed ratings and load indices, see page 233.
Always contact an authorized Saab dealer if you wish to fit other wheels or
tires than those fitted as standard.
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Page 267 of 288

267 Specifications
15" wheels must not be fitted to the 2.3 Turbo or 3.0t V6 since the size of the
brake discs prohibits this.
Compact spare:
Wheel __________________________ 4 x 16
Tire ____________________________ T115/70 R16
Pressure ________________________ 60 psi (420 kPa)
Maximum life ____________________ 2,200 miles
(3500 km)
Maximum speed _________________ 50 mph (80 km/h)
NOTICESnow chains:
Snow chains must not be fitted to the rear wheels, and may only
be used with the following wheel-tire combinations:
Wheels Tires
6 x 15*)_____ 205/65 R15
6.5 x 16_____205/55 R16 M+S or
215/55 R16
Snow chains must not be fitted to 17" wheels.
Max. permissible speed with snow chains fitted is 30 mph
(50 km/h).
Contact an authorized Saab dealer for advice on snow chains.NOTICEWheels larger than 17” must not be fitted.
Wheel offset must be 49 mm.
Vehicles with 12.05 in (306 mm) front brake discs must not use
15” rims.
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Page 268 of 288

268 SpecificationsLowest recommended tire pressure, cold tiresTire size Load/speed
mph (km/h)
1)
Fr o nt
psi/kPaRear
psi/kPa
205/65 R15 94 V 1–3 pers./0–100 (0–160) 33/230 30/210
4–5 pers./0–100 (0–160) 33/230 30/210
1–5 pers./100– (160–) 41/280 38/260
215/55 R16 93 V 1–3 pers./0–100 (0–160) 35/240 32/220
4–5 pers./0–100 (0–160) 35/240 32/220
1–5 pers./100– (160–) 42/290 39/270
225/45 R17 94 W 1–3 pers./0–120 (0–190) 35/240 33/230
4–5 pers./0–120 (0–190) 35/240 33/230
1–5 pers./120– (190–) 43/300 42/290
195/65 R 15 91 Q 1–3 pers./0–100 (0–160) 33/230 33/230
Winter tire
for 2.3t4–5 pers./0–100 (0–160) 36/250 36/250
205/55 R16 91 Q
Winter tire.
All variants except
3.0t V6.1–3 pers./0–100 (0–160) 32/220 32/220
4–5 pers./0–100 (0–160) 39/270 39/270
215/55 R16 93 Q
Winter tire.
All variants.1–3 pers./0–100 (0–160) 32/220 32/220
4–5 pers./0–100 (0–160) 39/270 39/270
T115/70 R16
Spare wheelMax 50 (80) 60/420 60/420
1) Do not exceed posted speed limits.
By cold tires is meant tires that are the same temperature as the surrounding
air temperature.
The values for tire pressure in the table above are for tires at 68°F (20°C).
The tire pressure will increase as the tires become warm (e.g. during motor-
way driving), and decrease as they cool.
When the temperature of the tires increase or decrease by 10 degrees the
tire pressure will correspondingly increase or decrease by 2 psi/10 kPa
(0.1 bar).
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Page 273 of 288

273 Index
IndexAA/C system, fault diagnosis
________ 242
A/C system, maintenance _________ 242
ABS brakes
____________________ 172
ACC
__________________________ 77
ACC functions
___________________ 80
ACC, automatic climate control
______ 77
ACC, calibration
_________________ 85
ACC, condensation _______________ 86
ACC, programming _______________ 83
ACC, useful tips
_________________ 85
Adjusting the steering wheel
_______ 124
Adjustment, seats
________________ 12
Afterheater, V6-engine cars
________ 87
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 242
Air distribution, ACC ______________ 82
Airbag
_________________________ 33
Alarm __________________________ 48
Alarm functions
__________________ 51
Alarm signals
_______________ 48
, 51
Alternator
_____________________ 211
Alternator drive belt
_________ 211
, 263
Alternator rating
________________ 263
Anticorrosion treatment
___________ 246
Antidazzle rear-view mirror
________ 129
Ashtrays
______________________ 135
Audio System
___________________ 89
Audio System, quick guide
_________ 91Autochecking of lights on starting
____62
Automatic climate control (ACC) _____77
Automatic transmission,
technical data
_________________264
Aviod theft, tip
__________________195
BBattery
________________________209
Battery charging/replacing
________210
Battery, boost starting
____________191
Belt guide
______________________17
Boost starting using jump leads
____191
Booster cushion
_________________31
Brake and clutch fluid
____________207
Brake-fluid reservoir
_____________207
Brakes, technical data ____________265
Bulbs, changing
_________________214
Bulbs, table of
__________________225
CCD changer
____________________101
CD player
______________________99
CHECK messages
_______________69
CHECKING
_____________________69
Calibration, ACC
_________________85
Cancelling the programmed settings
__83
Car alarm
______________________48
Car care
______________________197
Cargo net, 9-5 Wagon
____________146
Carpeting, care of
_______________243
Cassette player
__________________96Catalytic converter,
important considerations
________ 156
Central locking
__________________ 42
Change language in SID
__________ 70
Change of address notification
____ 256
Changing a wheel
______________ 237
Changing bulbs
________________ 214
Changing the wheels round
_______ 233
Changing wiper blades
__________ 212
Chassis number
_______________ 269
Chassis number, key to
__________ 270
Child safety
____________________ 23
Child safety locks, rear doors
______ 45
Child seat, integral
_______________ 31
Cleaning, engine bay ____________ 245
Clock
______________________ 69
, 70
Color code, body
_______________ 269
Color code, trim ________________ 269
Compact spare wheel
___________ 236
Compass
_____________________ 130
Condensation, ACC
______________ 86
Coolant
______________________ 206
Courtesy Headlight Feature
_______ 72
Cruise control
_________________ 171
Cup holder
____________________ 138
DDICE/TWICE
__________________ 227
Dampers
_____________________ 265
Date code, tires
________________ 235
Dim-dipped beam _______________ 71
Direction indicators ______________ 73
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