charging SAAB 9-5 2003 Owners Manual

6Engine compartment,
4-cyl engine
IB1737
Engine ______________________ 202
Checking the oil level ___________ 203
Oil changing__________________ 204
Engine oil, specification _________ 261
Braking______________________ 172
ABS brakes __________________ 173
Brake and clutch fluid ___________ 207
Brake system _________________ 265
Brake pads ___________________ 265
Fuses _________________ 226
Changing a fuse _________ 228
Relays ________________ 229
Table of fuses ___________ 226Temperature gauge ______ 63
Driving in hot weather_____ 181
Driving in cold weather ____ 179
Coolant________________ 206
Coolant capacity_________ 260
Power steering fluid _______ 208
Steering, technical data ___ 265
Wipers and washers ______ 75
Washers _______________ 213
Washer jets ____________ 213
Jump starting _________________ 191
Battery ______________________ 209
Charging/replacing the battery____ 210
Manual transmission ___________ 162
Automatic transmission _________ 163
Automatic transmission,
technical data ________________ 264
Manual gearbox, technical data ___ 264
Important considerations for driving 155
Turbo unit ___________________ 199
Engine, technical data __________ 260Ignition switch ___________ 152
Drive belts ______________ 211
Spark plugs _____________ 263
Catalytic converter _______ 156Warning labels __________ 8
V.I.N. number ___________ 269
Engine number __________ 269
Gearbox number _________ 269
Color code______________ 269
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7
Engine compartment,
3.0t V6
IB1738
Warning labels __________ 8
V.I.N. number ___________ 269
Engine number __________ 269
Gearbox number ________ 269
Color code _____________ 269Ignition switch ___________ 152
Drive belts ______________ 211
Spark plugs _____________ 263
Catalytic converter _______ 156Important considerations for driving 155
Turbo unit ___________________ 199
Engine, technical data __________ 260
Automatic transmission _________ 163
Automatic transmission,
technical data ________________ 264
Braking______________________ 172
ABS brakes __________________ 173
Brake and clutch fluid ___________ 207
Brake system _________________ 265
Brake pads ___________________ 265Jump starting _________________ 191
Battery ______________________ 209
Charging/replacing the battery____ 210
Fuses _________________ 226
Changing a fuse _________ 228
Relays ________________ 229
Table of fuses ___________ 226Temperature gauge ______ 63
Driving in hot weather_____ 181
Driving in cold weather ____ 179
Coolant________________ 206
Coolant capacity_________ 260
Power steering fluid _______ 208
Steering, technical data ___ 265
Wipers and washers ______ 75
Washers _______________ 213
Washer jets ____________ 213
Engine ______________________ 202
Checking the oil level ___________ 203
Oil changing__________________ 204
Engine oil, specification _________ 261
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10
No sparks,
flames or
smoking.Buckle up
Use protective
gogglesAirbag
Keep out of
reach of
children.Electric
windows
Battery acid
contains
sulphuric acid.Central
locking
Refer to the
Owner’s
Manual.Never place a
rear-facing
child seat in
this seat.
Risk of
explosive gas.
HeadlightsWindshield
wipers
Direction
indicatorsWindshield
washers
Parking lights Defroster
Hazard
warning lightsRear window
heating
Front fog
lightsVentilation fan
Rear fog lights
Coolant
temperatureRadiator fan
Battery
chargingFuel
Foot brake
Coolant level
Engine oil
pressure
ABS brakes
Examples of symbols that can be found in your car
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57 Instruments and controls
Warning, charging
This light will come on together with if
the battery is discharging. If it comes on
while you are driving, stop the car as soon
as possible and switch off the engine.
Check the alternator drive belt (see page
211). If the belt has broken, the engine may
overheat (cooling system will not function
properly), the battery will not be charged,
the A/C compressor will not run and power
assistance for the steering will be lost.
Brake warning light
This light will come on together with if
there is insufficient brake fluid in the reser-
voir (see pages 207).
If the ABS warning light is on at the same
time, the ABS system may be inoperative
because of a fault (see ”Anti-lock brake
warning”, page 58).
Parking brake warning
light
This light will show when the parking brake
is on (see page 195).
If the car is driven with the parking brake still
on, will also come on and a chime will
sound.
The parking brake is mechanical and oper-
ates on the rear wheels.
WARNING
Never drive the car when these warning
lights are on. Danger of brake failure!
Have the brake system checked at once
by an authorized Saab dealer.
WARNING
Always apply the parking brake when
parking, see page 195.
Always apply the parking brake
before removing the ignition key.
Do not apply the parking brake while
the car is moving.
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59 Instruments and controls
CHECK message indicator
This light indicates that there is a message
in the Saab Information Display (SID). A
chime will also sound
(see page 69).
Central warning light
This light will come on and a chime will
sound if a fault has been detected in any
system that is critical to safety. Any of the
following can activate the central warning
light and alarm:
 Airbag system.
 Low oil pressure in engine.
 Parking brake is on (when car is moving).
 Brake fluid level low.
 Fault detected in ABS system.
 Electronic brake force distribution (distri-
bution of brake pressure between front
and rear wheels).
 Engine overheating.
 Alternator not charging properly.
Engine malfunction
(CHECK ENGINE)
This light indicates a malfunction in the
fuel-injection or ignition system. The car
may still be driven with care and with some-
what diminished performance (see page
155).
Indicator, fuel
This light comes on when there is less than
about 2.5 gallons (10 liters) of fuel left in the
tank.
WARNING
An illuminated ”Engine malfunction
(CHECK ENGINE)” indicator light indi-
cates an engine-related problem. While
your car may be able to be driven with the
”Engine malfunction (CHECK ENGINE)”
indicator light illuminated (Limp-home
mode), you are advised to have your car
serviced at an authorized Saab dealer as
soon as possible.
Continued driving without this problem
being corrected might cause serious
further damage to your car and create
unsafe driving conditions. The operator
should be prepared to take action if such
unsafe conditions arise (e.g.brake
smoothly, engage neutral, stop in a suita-
ble place, switch off the engine, etc.).
NOTICEThe car should be checked immediately
at an authorized Saab dealer to prevent
more serious faults from arising.NOTICEIf the car runs out of fuel, air can be drawn
in with the fuel, which, in turn, can cause
the catalytic converter to be damaged by
overheating.
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62 Instruments and controlsAutochecking of lights,
main instrument panel The above warning and indicator lights
should come on when the ignition is
switched on prior to starting. They should go
out after about 3 seconds.
The following lights light up until the engine
is started, presuming that no fault exists:
 Central warning light .
 Oil pressure warning light .
 Warning, charging .
InstrumentsTachometerThe tachometer indicates the engine speed
in thousands of revolutions per minute. The
needle may be allowed to enter the broken
red zone on the dial only for an instant.
A safety cut-out function (in the fuel system)
prevents the engine speed from exceeding
approximately 6,200 rpm.
Odometer and trip meter The odometer records the distance traveled
in miles on U.S. vehicles and on Canadian
vehicles the distance indicated is in kilome-
tres, and the trip meter in miles and tenths
(kilometres and tenths of kilometres on
Canadian vehicles). Reset button The reset button has two functions, deter-
mined by whether the ignition is ON or OFF.
 When the ignition is ON, pressing the
button will reset the trip meter.
 When the ignition is OFF, the display
lights up for 20 seconds enabling you to
read the odometer and trip meter. Press-
ing the button a second time within these
20 seconds will reset the trip meter.
IB1922
IB340
IB341
1 Cars with automatic transmission
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64 Instruments and controls Check fuse 1 (radiator fan) in the fuse panel
under the hood, see page 230.
If the needle repeatedly enters the red zone,
stop the car as soon as it is safe to do so and
check the coolant level by looking at the
level visible through the plastic tank – do not
remove the cap.
If the coolant level falls below the MIN mark,
the Saab Information Display (SID) will dis-
play the message ”FILL COOLANT FLUID”.
Pressure gaugeThe turbo gauge indicates the air volume for
combustion, which is equivalent to the
engine load.
At low loads, the needle will move within the
white zone. At higher loads and during
heavy acceleration, the needle will enter the
yellow area. At very high loads or under cer-
tain barometric conditions, the needle may
enter the first part of the red zone without
indicating that there is a fault.If the needle repeatedly enters the red zone
and the engine at the same time loses
power, because the monitoring system is
holding the charging pressure down, you
should contact an authorized Saab dealer.
If the speed exceeds 149 mph/240 km/h
(155 mph/250 km/h, 9-5 Aero) the increase
in speed will be limited by the lowering of the
boost pressure. The pressure gauge then
moves towards the middle of the orange
zone, indicating reduced engine output and
thus reduces the speed of the car as well.
NOTICEIf the needle, despite the above action,
enters the red zone, stop the car immedi-
ately, let the engine idle.
If the needle stays in the red zone, stop
the engine.
WARNING
Never open the cap of the expansion tank
completely when the engine is hot, open
with care. The pressure in the cool-
ing-system can cause hot coolant and
steam to be released. Failure to heed this
warning may result in personal injury.
IB344
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210 Car care and technical informationCharging/replacing the battery Connect the positive lead to the positive (+)
battery terminal (red), and the negative lead
to a good ground point, e.g. the lifting lug at
the front of the engine.
To remove the battery, always disconnect
the negative (black) lead first and reconnect
it last when fitting the new battery.
The battery size must comply with DIN
53735 MFI 230/2.16.

NOTICETo avert the danger of short-circuiting
between the positive (+) terminal on the
battery and the inlet manifold on the
engine, always disconnect the negative
(–) battery lead first and reconnect it last.
NOTICE Never reverse the polarity of the bat-
tery by connecting the leads to the
wrong terminals. The red, positive
lead connects to the positive (+) termi-
nal, and the black, negative lead to the
negative (–) terminal.
 Serious damage can be done to the
car’s electrical system if a battery or
alternator lead is disconnected while
the engine is running.
 The nut on the battery clamp should
be tightened to a torque of 10 Nm.
IB1781
Correct position for battery clamp
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211 Car care and technical information
Drive belts The alternator is situated on the right-hand
side of the engine, adjacent to the bulkhead.
It is driven via a Poly-V-belt from the crank-
shaft pulley.
The Poly-V-belt also drives the water pump,
the A/C compressor and the steering servo
pump. The belt tension is critical and is adjusted
automatically by the belt tensioner.
See also page 57, ”Warning, charging”.
WARNING
 Keep hands and clothing well clear of
drive belts when engine is running.
 Always stop engine before inspecting
drive belts.
 The fan can start even when the
engine is switched off.NOTICESerious damage can be done to the car’s
electrical system if an alternator lead is
disconnected while the engine is running.
IB542
Routing of the Poly-V-belt:
4-cylinder engine
IB543
Routing of the Poly-V-belt:
3.0t V6
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228 Car care and technical informationFuse panel in instrument panel
# Amp Function
A 30 Trailer lights
B 10 Automatic transmission
C 7,5 Electric door mirrors; DICE: manual beam length
adjustment
115Brake lights
2 15 Reversing lights
3 10 Parking lights, left
4 10 Parking lights, right
5 7,5 DICE / TWICE
6 30 Electric windows, right; trailer charging
6B 5 Brake lights, trailer
7 10 Engine injectors
8 15 Trunk lighting; trunk lock; door lighting, circulation
pump; parking assistant; SID
9 15 Audio System; CD changer
10 15 Heating, rear seat; sunroof
11 30 Electrically adjusted passenger seat
12 7,5 Automatic transmission
13 20 Audio System, amplifier
14 30 Ignition system, engine
15 20 Fuel pump
16 20 DICE (direction indicators)
16B – –
17 20 Engine-management system; main instrument;
DICE/TWICE
18 40 Door-mirror heating; rear-window heating
19 10 OnStar; Telematics
20 15 ACC; interior lighting; rear fog light; high beam flasher
21 10 Audio System; rear-view mirror; load angle sensor
(cars with xenon); navigation (accessory); Cruise
Control
22 40 Interior fan
23 15 Central locking; navigation (accessory); door mirror
memory
24 40 Air pump (3.0t V6 only)
25 30 Electrically adjustable driver’s seat; fuel-filler flap
26 7,5 Driver seat memory; mirrors memory; sunroof; park-
ing assistant; seatbelt reminder
IB2439
BC123456 A
14
121110987
13
6B
1516
2324
222120191817
16B25262728293031
3635343332
393837
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