gearbox SAAB 9-5 2003 Owners Manual

6Engine compartment,
4-cyl engine
IB1737
Engine ______________________ 202
Checking the oil level ___________ 203
Oil changing__________________ 204
Engine oil, specification _________ 261
Braking______________________ 172
ABS brakes __________________ 173
Brake and clutch fluid ___________ 207
Brake system _________________ 265
Brake pads ___________________ 265
Fuses _________________ 226
Changing a fuse _________ 228
Relays ________________ 229
Table of fuses ___________ 226Temperature gauge ______ 63
Driving in hot weather_____ 181
Driving in cold weather ____ 179
Coolant________________ 206
Coolant capacity_________ 260
Power steering fluid _______ 208
Steering, technical data ___ 265
Wipers and washers ______ 75
Washers _______________ 213
Washer jets ____________ 213
Jump starting _________________ 191
Battery ______________________ 209
Charging/replacing the battery____ 210
Manual transmission ___________ 162
Automatic transmission _________ 163
Automatic transmission,
technical data ________________ 264
Manual gearbox, technical data ___ 264
Important considerations for driving 155
Turbo unit ___________________ 199
Engine, technical data __________ 260Ignition switch ___________ 152
Drive belts ______________ 211
Spark plugs _____________ 263
Catalytic converter _______ 156Warning labels __________ 8
V.I.N. number ___________ 269
Engine number __________ 269
Gearbox number _________ 269
Color code______________ 269
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7
Engine compartment,
3.0t V6
IB1738
Warning labels __________ 8
V.I.N. number ___________ 269
Engine number __________ 269
Gearbox number ________ 269
Color code _____________ 269Ignition switch ___________ 152
Drive belts ______________ 211
Spark plugs _____________ 263
Catalytic converter _______ 156Important considerations for driving 155
Turbo unit ___________________ 199
Engine, technical data __________ 260
Automatic transmission _________ 163
Automatic transmission,
technical data ________________ 264
Braking______________________ 172
ABS brakes __________________ 173
Brake and clutch fluid ___________ 207
Brake system _________________ 265
Brake pads ___________________ 265Jump starting _________________ 191
Battery ______________________ 209
Charging/replacing the battery____ 210
Fuses _________________ 226
Changing a fuse _________ 228
Relays ________________ 229
Table of fuses ___________ 226Temperature gauge ______ 63
Driving in hot weather_____ 181
Driving in cold weather ____ 179
Coolant________________ 206
Coolant capacity_________ 260
Power steering fluid _______ 208
Steering, technical data ___ 265
Wipers and washers ______ 75
Washers _______________ 213
Washer jets ____________ 213
Engine ______________________ 202
Checking the oil level ___________ 203
Oil changing__________________ 204
Engine oil, specification _________ 261
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156 Starting and driving
AON 93. One of the advantages of the
system is that it enables the engine to
be run safely on lower-grade fuel,
although not lower than AON 87.
 The maximum boost pressure is
adjusted automatically to the knocking
or pinging tendency of the engine.
Occasional, short-lived knocking when
the engine is under a heavy load is per-
fectly normal; the extent will depend on
the grade of fuel in the tank.
 Isolated instances of knocking are
more likely to occur with low-octane
fuel. This controlled form of knocking,
followed by a reduction in the boost
pressure, is a sign that the wastegate is
functioning and is perfectly safe for the
engine.

Important considerations with cata-
lytic convertersThe catalytic converter is an emission-con-
trol device incorporated in the car’s exhaust
system. It consists of a metal canister with a
honeycomb insert, the cells of which have
walls coated in a catalytic layer (mixture of
precious metals).
To ensure that the catalytic converter con-
tinues to function properly, and also to avoid
damage to the converter and its associated
components, the following points must be
observed:
 Have the car serviced regularly in accor-
dance with the service program. The fuel
and ignition systems are particularly
important in this context.
 Always be alert to any misfiring of the
engine (not running on all cylinders) and
any loss of power or performance. At the
first sign of a malfunction, reduce speed
and take the car to an authorized Saab
dealer as soon as possible.
 If the engine fails to start (in very cold
weather or if the battery is flat), the car can
be push started (manual gearbox only) or
started using jumper cables to a donor
NOTICE If the engine sounds strange there is a
fault in the system. Have the car
checked without delay by an autho-
rized Saab dealer.
 The use of fuel with too low an octane
rating can cause serious engine dam-
age.
WARNING
If the engine is being run with the car on a
rolling road or dynamometer, longer than
for a standard state emission inspection,
to ensure adequate cooling, air must be
blown into the engine compartment and
under the car at a rate equivalent to the
ram-air effect that would be obtained at
the corresponding road speed.
NOTICEUse only unleaded gasoline. Leaded gas-
oline is detrimental to the catalyst and
oxygen sensor and will seriously impair
the function of the catalytic converter.
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166 Starting and driving
Overheated transmission fluid If the automatic-transmission fluid should
overheat, the following message will appear
on the SID:
”TRANSMISSION OVERHEATING”. In this
event, stop the car in a suitable place,
switch off the engine and open the hood.
Wait for several minutes then turn on the
ignition to check that the message has gone
out. When driving subsequent to the trans-
mission fluid overheating, select position M
and a gear in which the engine speed is
about 3,000 rpm.
Overheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a camping trailer in hilly
country. High ambient temperatures can
also increase the temperature of the trans-
mission fluid or the oil cooler may be faulty.
Contact an authorized Saab dealer (see
also page 181).
Driving on hilly roads with a heavy
loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive in Normal mode. The adaptive gear
change patterns are then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid. Contact an authorized Saab
dealer (see also page 181). Towing Towing of cars with automatic transmission,
see page 189.
NOTICEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 5th
gear when D is selected, making it very
sluggish. To overcome this, move the
selector lever to position L.
WARNING
Remember to use engine-braking (selec-
tor position D or L) to spare the brakes
when you are driving on a long or steep
downhill slope.
Brake failure can result from overheated
brakes!
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180 Starting and driving Check the anti-freeze in the engine cool-
ant, see page 206.
The car´s trip computer will warn you when
there is a risk of slippery conditions. For fur-
ther information on this function, see page
66.
The car is equipped with tires designed to
provide optimum grip on both wet and dry
roads, although this has been achieved at
the expense of somewhat reduced grip on
snow and ice. For regular driving on snow
and ice, we therefore recommend that
winter (snow) tires be fitted.
Winter (snow) tires, particularly studded
tires (where use is legally permitted), gener-
ally make driving safer on snow and ice.
Acquaint yourself with the legal provi-
sions governing the use of different
types of winter tires and snow chains.
Studded tires are not allowed in some
countries.If winter tires are fitted, the same type must
be fitted on all wheels. Your Saab dealer will
be pleased to advise you on the best tires for
your car.
Remember that tires age. It may therefore
be necessary to change them before they
reach the legal wear limit, as they gradually
lose their friction properties.
The best response if the car gets into a
front-wheel skid is to freewheel (manual
gearbox only), i.e. disengage the clutch (so
that the wheels are neither driven or
retarded by the engine.
If the car has automatic transmission, ease
up on the accelerator and steer carefully in
the desired direction.
In a rear-wheel skid, steer in the same direc-
tion that the rear of the car is moving.
Tire chainsIf you want to fit tire chains (where legally
permitted) they should only be fitted to the
tires recommended under ”Specifications”
(see page 267).
Consult your Saab dealer for details of
approved tire chains.
WARNING
 Do not exceed 30 mph (50 km/h)
when tire chains are fitted.
 Tire chains can reduce the directional
stability of the car.
 Tire chains must not be used on the
rear wheels. NOTICE Check the links frequently for wear.
 Check that the chains do not contact
the wheel-arch liner at full lock.
 See section ”Specifications”, page
267, for information on allowable
wheel dimensions for the fitting of tire
chains.
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248 Car care and technical information4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and tex-
tiles. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. How-
ever, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
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257 Specifications
Specifications General.............................. 258
Engine ............................... 260
Fuel.................................... 260
Engine oil .......................... 261
Engine variants ................ 262
Electrical system.............. 263
Drive belts......................... 263
Manual gearbox................ 264
Automatic transmission .. 264
Suspension....................... 265
Steering............................. 265
Brake system.................... 265
Wheels and tires .............. 267
Plates and labels .............. 269
IB603
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264 SpecificationsManual gearbox Automatic transmissionType ____________________________ All-synchromesh
5-speed with final
drive and differen-
tial
Oil ______________________________ Saab MTF 0063
Oil capacity _______________________ 1.9 qts (1.8 litres)
Oil volume (on changing) ____________ 1.6 qts (1.5 litres)
Clutch type _______________________ Hydraulic, single
dry-plate clutch of
diaphragm-spring
type
Speed (mph / km/h) at 1000 rpm in 5th gear:
4-cylinder _______________________ 27–29 / 43–47Type _____________________________ Electronically con-
trolled 5-speed,
fully automatic with
hydraulic torque
converter, plane-
tary gear set and
integral final drive
Lock-up function in
selector positions 3,
4 and 5.
Selector-lever positions ______________ P R N D M L
Transmission-fluid capacity, dry transmis-
sion (incl. torque converter and oil cooler) 7.5 qts (7 litres)
If fluid change required, approximately
3.5 litres can be drained through the drain
plug in the transmission casing
Transmission fluid ___________________ Saab 3309 (mineral
oil based)
Clutch type ________________________ Hydraulic plate
clutches, brake
bands and one-way
couplings
Speed (mph / km/h) at 1000 rpm in 5th gear:
4-cylinder engines and 3.0t V6 _______ 29–30 / 46–48
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269 Specifications
Plates and labels When consulting your Saab dealer, it may be
necessary to quote the car’s V.I.N., engine
and gearbox numbers.
1 Modification identity plate.
2 V.I.N. number, inside windshield.
3 Certification label.
4 Gearbox number.
5 Engine number.
6 Tire pressures and color codes
(body & trim), label.
7 Chassis number plate.
8 Chassis number, stamped on body.
9 Vehicle Emission Control Information.
IB1948
CANADA US
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270 Specifications 1 Region ___________Y = Northern Europe
2 Country __________S = Sweden
3 Manufacturer _____3 = Saab Automobile AB
4 Product line ______E = 9-5
5 Model series ______B = 9-5 Linear with driver’s and
passenger-side airbags
D = 9-5 Arc with driver’s and
passenger-side airbags
H = 9-5 Aero with driver’s and
passenger-side airbags
6 Body version _____4 =
5 =4-door
5-door
7 Gearbox __________5 = Manual 5-speed
9 = Automatic 5-speed8 Engine variant _____E =
G =
Z =2.3t
2.3 Turbo
3.0t V6
9 Check digit ________0–9/X
10 Model year ________3 = 2003
11 Factory ___________3 = Trollhättan
12 Serial number ______000001–999999 position:1234567891011 12
||||||||||| |
V.I.N.:YS3EF4 9E63 3045842
| | ||||
1 2 3456= identification codes for certain chassis details
IB1917
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