radiator SAAB 9-5 2003 Owners Manual

8
Battery No sparks, flames or smoking.
 Shield eyes, explosive gases can cause blindness or injury.
 Sulphuric acid can cause blindness or severe burns.
 Flush eyes immediately with water. Get medical help fast.
 Do not tip battery. Do not open battery.
KEEP OUT OF REACH OF CHILDREN Brake fluid
CLEAN FILLER CAP BEFORE
REMOVING. USE ONLY DOT 4
FLUID FROM SEALED
CONTAINER. Radiator fan
The radiator fan can cut in even
after engine has been switched
off.
IB336
Drive belt
Moving belt. Do not
touch while engine
running.
A/C system
Refrigerant at high pressure.
Always drain the A/C system before undoing any
connections. Failure to follow prescribed procedures
can result in injury. System to be serviced by autho-
rized personnel only. See Workshop Service Manual
for correct procedures.
The A/C system complies with SAE J639.
Refrigerant: 825 g of R134a.
Refrigeration oil: 120cc of PAG ND-8 oil or
Saab 4759106 SK 20 oil
Warning labels
 AVOID SPARKS AND OPEN FLAMES,
NO SMOKING
 WEAR EYE PROTECTION
 KEEP OUT OF REACH OF CHILDREN
ACID
 SEE OWNER’S MANUAL
 FLAMMABLE GAS
Coolant:
Never open when engine hot!Jack (Text printed on jack)
Use on Saab 9-5 & 9-3.Use on level ground only.
Use vehicle support stands. Safe working load
2000 lbs. (1,000 kg). For more information see
your owner´s manual.
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10
No sparks,
flames or
smoking.Buckle up
Use protective
gogglesAirbag
Keep out of
reach of
children.Electric
windows
Battery acid
contains
sulphuric acid.Central
locking
Refer to the
Owner’s
Manual.Never place a
rear-facing
child seat in
this seat.
Risk of
explosive gas.
HeadlightsWindshield
wipers
Direction
indicatorsWindshield
washers
Parking lights Defroster
Hazard
warning lightsRear window
heating
Front fog
lightsVentilation fan
Rear fog lights
Coolant
temperatureRadiator fan
Battery
chargingFuel
Foot brake
Coolant level
Engine oil
pressure
ABS brakes
Examples of symbols that can be found in your car
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64 Instruments and controls Check fuse 1 (radiator fan) in the fuse panel
under the hood, see page 230.
If the needle repeatedly enters the red zone,
stop the car as soon as it is safe to do so and
check the coolant level by looking at the
level visible through the plastic tank – do not
remove the cap.
If the coolant level falls below the MIN mark,
the Saab Information Display (SID) will dis-
play the message ”FILL COOLANT FLUID”.
Pressure gaugeThe turbo gauge indicates the air volume for
combustion, which is equivalent to the
engine load.
At low loads, the needle will move within the
white zone. At higher loads and during
heavy acceleration, the needle will enter the
yellow area. At very high loads or under cer-
tain barometric conditions, the needle may
enter the first part of the red zone without
indicating that there is a fault.If the needle repeatedly enters the red zone
and the engine at the same time loses
power, because the monitoring system is
holding the charging pressure down, you
should contact an authorized Saab dealer.
If the speed exceeds 149 mph/240 km/h
(155 mph/250 km/h, 9-5 Aero) the increase
in speed will be limited by the lowering of the
boost pressure. The pressure gauge then
moves towards the middle of the orange
zone, indicating reduced engine output and
thus reduces the speed of the car as well.
NOTICEIf the needle, despite the above action,
enters the red zone, stop the car immedi-
ately, let the engine idle.
If the needle stays in the red zone, stop
the engine.
WARNING
Never open the cap of the expansion tank
completely when the engine is hot, open
with care. The pressure in the cool-
ing-system can cause hot coolant and
steam to be released. Failure to heed this
warning may result in personal injury.
IB344
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206 Car care and technical informationCoolant The expansion tank is transparent to facili-
tate checking of the coolant level.
When the engine is cold, the coolant must
not lie over the KALT/COLD mark on the
expansion tank.
If the message ”FILL COOLANT FLUID” is
displayed on the SID, check the level of fluid
in the expansion tank.
Top up, as necessary, with equal parts of
clean water and Saab-approved coolant.
If the expansion tank is empty when coolant
is added, run the engine to normal temper-
ature and top up again, as necessary.
Coolant The cooling system is charged at the factory
with coolant containing a 50 % concentra-
tion of a combined antifreeze and corrosion
inhibitor. A weaker mixture will result in
reduced anticorrosion protection. For pro-
tection against freezing in very cold
weather, a stronger concentration will be
needed.
A 60 % concentration of antifreeze will pro-
vide protection at temperatures down to
-58 F (–50°C).
The coolant does not normally have to be
changed during the service life of the car.
The type of coolant used has a reddish color
and should not be mixed with other types of
coolant. Saab Original coolant should be
used all year round. Only use coolant
approved by Saab. Note:
If incorrect coolant is used or added, the
life-time properties will be affected. Even if
the coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.

WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released. These
can cause injury to your eyes and
burns. Loosen the cap carefully, and
let the engine cool before removing
the cap.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
NOTICEAlways mix the antifreeze with the
appropriate volume of water before
adding it to the cooling system.
If pure antifreeze is added, the engine
could still freeze and be damaged. This is
because the antifreeze will not mix
properly with the coolant before the
thermostat has opened to allow full
circulation.
IB1338
Coolant expansion tank
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214 Car care and technical informationChanging bulbsCheck that the new bulb is working when finished.
Use only "Long Life" bulbs.
Headlight aiming, see page 250.
Bi-Xenon headlight (certain models only)Bi-Xenon headlights produce roughly twice as much light as halo-
gen bulbs and have a significantly longer service life.
The lamp units consist of a gas discharge lamp containing xenon.
When the lights are switched on a very high voltage activates the
xenon gas. The lamps soon reach full intensity.
Cars with xenon headlights have automatic levelling. The levelling
system comprises two sensors on the front axle, one on the rear axle
and a control unit under the headlight housing. Headlight alignment
is regulated automatically to prevent dazzling oncoming traffic.
Alignment is also adjusted during braking.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.
Bi-Xenon headlights are high voltage and must therefore be
changed at an authorized Saab workshop. Work involving
high-voltage components is potentially lethal.NOTICE Since the headlight lenses are made of plastic, rinse dried-on
dirt with water and allow it time to soften up before cleaning
the lenses. Avoid rubbing the lenses when dry and never use
solvents.
 Use de-icer spray instead of scraping the ice off.
NOTICE Do not fit bulbs with a higher rating than 55 W, since the head-
light reflector and the wiring of the car are not designed for a
higher wattage.
 Switch off the ignition before changing a bulb, to avoid possi-
ble short-circuiting.
 Do not touch the glass of the bulbs with your fingers. The oil
on your skin can shorten the life of the bulb.
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230 Car care and technical informationFuse box under hood
Fuses
Relays
# Amp Function
1 40 Radiator fan, high speed
2 60 ABS/TCS/ESP
3– –
4 7,5 Load angle sensor (cars with xenon headlights)
5 15 Heater
6 10 A/C; car alarm siren
7 15 Bulb test
8––
9––
10 15 High beam headlight, left
11 15 Low beam headlight left
12 15 High beam headlight, right
13 15 Low beam headlight, right
14 30 Radiator fan, high speed
15 15 Fog lights (front spoiler)
16 30 Wiper, rear; headlight washers
17 15 Horn
18 – –
# Function
1 Bulb test; head light; high beam flasher
2 Headlight washer
3 Front fog lights
4 Wiper, rear (9-5 Wagon)
5–
6–
7 Rain sensor
8 Radiator fan, low speed
9 Radiator fan, high speed
10 A/C-compressor
11 Radiator fan, high speed, right fan
43
2
IB1797
2 1
14 1312 7 6
5 1
15 168
11
10 9
178 5
17 14 11 7 4
16 13 69
10 3
15 12
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242 Car care and technical informationAir conditioning
(ACC)
Fault diagnosis If a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked by an authorized Saab
dealer.Important!

When the A/C system is running, the intake
air is dehumidified, and the resultant con-
densation is drained off through two outlets
underneath the floor of the car in the vicinity
of the front doors. It is therefore perfectly
normal for water to be seen dripping from
these outlets when the car is parked. The
warmer the ambient air and the higher the
humidity, the greater will be the amount of
condensation formed.
Inadequate cooling: a Check that the condenser (forward of
the radiator) has not become clogged
with dirt and insects.
b Make sure that the drive belt for the com-
pressor is not slipping.
c Check the fuses for the ventilation fans
and compressor.
Maintenance  The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.Caution: Do not use the hose when the
engine is hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.Note:
The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F).
WARNING
 All repairs and adjustments on the A/C
system must be carried out by a Saab
dealer authorized for this kind of work.
 The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
 Escaping refrigerant gas can cause
visual impairment or other injury.NOTICE The A/C system is designed for use
with R134a refrigerant.
 Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
 Never mix R134a and R12 refriger-
ants.
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250 Car care and technical informationHeadlight aiming The vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.  The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
 The vehicle should not have any snow, ice
or mud attached to it.
 Tires should be inflated to the prescribed
pressure.
 Close all doors.
 Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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275 Index
Light switches
___________________ 71
Luggage-compartment lighting
_____ 134
MMain instrument panel
_____________ 56
Main/dipped beam
_______________ 71
Maintenance schedule ___________ 254
Manual gearbox, technical data
____ 264
Maxi fuses
_____________________ 227
Milometer ______________________ 62
Motoring abroad
________________ 248
NNight Panel
_____________________ 69
OOil capacity, engine
______________ 260
Oil change, engine ______________ 204
Oil specification
_________________ 260
OnStar
________________________ 111
Outdoor temperature
______________ 65
Owner assistance
_______________ 255
PPaintwork, touching-in
____________ 245
Parking Assistance
______________ 193
Parking lights
___________________ 71
Plates and labels ________________ 269
Poly-V-belt
____________________ 211
Power steering _________________ 208Power-steering fluid
_____________208
Pressure gauge
__________________64
Programming I, ACC
______________83
Programming II, ACC _____________84
Programming the ACC ____________83
QQuestions on function of airbag
_____39
Quick guide, Audio System
_________91
RRadiator fan
____________________211
Radio
__________________________94
Rain sensor
_____________________75
Rear fog light ____________________72
Rear seat, 9-5 Sedan, folding
______139
Rear seat, 9-5 Wagon, folding _____142
Rear-seat head restraints
__________16
Rear-view mirror, antidazzle _______129
Rearview mirrors
________________125
Reclamation
___________________248
Recommendations for cars with
automatic transmission,
towing a caravan or trailer
________182
Refuelling
_____________________158
Relay panel ____________________229
Remote control __________________42
Remote-control battery, changing
____45
Remove the key
________________152
Reporting safety defects
__________256
Reprogramming of systems _______271Reservoir, power-steering fluid
____ 208
Rev counter
____________________ 62
Reversing lights
_________________ 74
Roof load
_____________________ 185
Running-in ____________________ 178
SSID
__________________________ 65
Saab 9-5 Audio System
___________ 89
Saab Information Display (SID)
_____ 65
Saab Parking Assistance
________ 193
Safety belts
____________________ 17
Safety belts, care of
_____________ 243
Safety-belt pretensioners
_________ 18
Safety-belt reminder
_____________ 17
Seats
_________________________ 12
Securing a load
_________________ 46
Selector lever indication,
automatic transmission
__________ 65
Sentronic, manual mode _________ 167
Service costs
__________________ 255
Service information
_____________ 256
Service intervals
_______________ 254
Service record retention
_________ 255
Settings, seats
__________________ 12
Side airbags
___________________ 36
Signalling, horn ________________ 124
Sliding floor, 9-5 Wagon
_________ 147
Snow chains
__________________ 179
Spare wheel __________________ 236
Spare wheel and tools
___________ 149
Spark plugs
___________________ 263
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