brake fluid SAAB 9-5 2004 User Guide

201 Car care and technical information
Engine compartment
10
9
6
7
8
1
2
4
3
5
IB1773
Engine compartment1 Engine-oil dipstick/filler cap
2 Reservoir, brake/clutch fluid
3 Fuse box
4 Expansion tank, coolant
5 Washer-fluid filler cap
6Battery
7 Dipstick, automatic transmission fluid
8 Turbo unit
9 Ignition discharge module
10 Reservoir, power-steering fluid
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206 Car care and technical informationTransmission fluidManual transmission Check and top up the fluid in accordance
with the service program.
If original fluid cannot be obtained for top-
ping up (see page 276), automatic trans-
mission fluid Dexron III (synthetic oil) can be
used. If so, the car should be taken to an
authorized Saab dealer immediately to
have the reason for low fluid level corrected
and original fluid installed.Automatic transmission Check the fluid level as follows:
1 Stand the car on level ground and apply
the parking brake. The automatic trans-
mission fluid must be at normal running
temperature, approximately 175°F
(80°C). This can be achieved by driving
the car for about 30 min on the open
road.
2 With the engine idling, move the selector
lever to D and wait for at least
15 seconds. Next, move the selector
lever to R and wait for 15 seconds again.
Finally, move the selector lever to P. Let
the engine idle.3 Wipe the dipstick clean with a lint-free
cloth and put it back.
4 With the fluid at normal temperature, the
level should be between the MAX and
MIN marks on the dipstick. Top up, as
necessary, with Saab 3309 automatic
transmission fluid (mineral oil-based),
adding it through the dipstick pipe. The
distance between the MIN and MAX
marks on the dipstick corresponds to a
volume of approximately 0.4 qts
(0.4 liter).
If the outside temperature is below 50°F
(10°C), the fluid will not reach the specified
temperature of 175°F (80°C). In this case,
the correct fluid level may be 0.8 in (20 mm)
below the MAX mark.NOTICEIf there is a smell of burning fluid or the
fluid is black, change the fluid.
IB1923
Dipstick for automatic-transmission fluid
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208 Car care and technical informationBrake and clutch fluid Checking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
The level should be between the MAX and
MIN marks. Top up, as necessary, with
DOT 4 fluid. Do
not
use DOT 5 brake fluid.
Use only new brake fluid from a sealed con-
tainer.
Check that there are no leaks in the brake
system.
The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.
Changing of the brake fluid should be
carried out by an authorized Saab dealer.The vehicle´s regular braking system is
adjusted automatically, but the parking
brake has to be adjusted manually. This
work, involving adjustment of the parking
brake cables and brake pads, must only be
carried out by an authorized Saab dealer.
It is not possible to detect, through abnormal
pedal or parking brake-lever travel, whether
brake pads are worn and need replacing. It
is therefore essential that brake pads be
checked regularly, as specified in the ser-
vice program.
Brake pad wear indicators The outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 0.11 in (3 mm),
the pad will produce a screeching, squeal-
ing or scraping noise when the brakes are
applied. New pads should be fitted without
delay.
Brake pads should only be changed by
an authorized Saab dealer. To ensure
optimum brake performance, use only
Saab original brake pads.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed reg-
ularly, as specified in the service pro-
gram.
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
IB1188
Brake and clutch-fluid reservoir
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258 Car care and technical information4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and tex-
tiles. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. How-
ever, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
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265 Customer Assistance and Information
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped – "Check Up"
 Blue – Oil change/inspection service
 Black – Major service
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
locality.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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276 SpecificationsManual gearbox Automatic transmission Type ____________________________ All-synchromesh
5-speed with final
drive and differen-
tial
Oil ______________________________ Saab MTF 0063
Oil capacity _______________________ 1.9 qts (1.8 litres)
Oil volume (on changing) ____________ 1.6 qts (1.5 litres)
Clutch type _______________________ Hydraulic, single
dry-plate clutch of
diaphragm-spring
type
Speed (mph / km/h) at 1000 rpm in 5th gear: 27–29 / 43–47Type _____________________________ Electronically con-
trolled 5-speed,
fully automatic with
hydraulic torque
converter, plane-
tary gear set and
integral final drive
Lock-up function in
selector positions 3,
4 and 5.
Selector-lever positions ______________ P R N D M L
Transmission-fluid capacity, dry transmis-
sion (incl. torque converter and oil cooler) 7.5 qts (7 litres)
If fluid change required, approximately
3.5 litres can be drained through the drain
plug in the transmission casing
Transmission fluid ___________________ Saab 3309 (mineral
oil based)
Clutch type ________________________ Hydraulic plate
clutches, brake
bands and one-way
couplings
Speed (mph / km/h) at 1000 rpm in 5th gear: 29–30 / 46–48
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277 Specifications
Suspension
Steering Brake system Spring type, front and rear ___________ Coil springs
Maximum deflection of springs:
Front __________________________ 7.09 in (180 mm)
Rear ___________________________ 7.87 in (200 mm)
Dampers, front and rear _____________ Gas-filled dampers
Steering _________________________ Power-assisted
steering of
rack-and-pinion
type; telescopic
steering-column
shaft with universal
joints
Number of turns, lock to lock __________ 2,9
Power-steering fluid ________________ Power-steering fluid
CHF 11S Footbrake (ABS) ____________________ Hydraulic, dual-cir-
cuit brake system.
Diagonally split cir-
cuit with vacuum
servo unit. Disc
brakes front and
rear. EBD, see page
168.
Handbrake ________________________ Acts on rear wheels
Brake fluid _________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front, ventilated ___________________ 11.34 in (288 mm)
Front, ventilated, certain variants *) ____ 12.05 in (306 mm)
Rear, solid _______________________ 11.26 in (286 mm)
Rear, ventilated, certain variants *) ____ 11.81 in (300 mm)
*) 15” wheel must not be used on these
variants.
Total friction area of brake pads:
Front ___________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)
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283 Index
Index
AA/C system, fault diagnosis
_______ 252
A/C system, maintenance
_________ 252
ABS brakes
____________________ 168
ACC
__________________________ 75
ACC functions
___________________ 78
ACC, automatic climate control
_____ 75
ACC, calibration
_________________ 83
ACC, condensation _______________ 84
ACC, programming _______________ 81
ACC, useful tips
_________________ 83
Adjusting the steering wheel
_______ 120
Adjustment, seats
________________ 12
Air conditioning (A/C), fault diagnosis
and maintenance ______________ 252
Air distribution, ACC ______________ 80
Airbag
_________________________ 31
Alarm _________________________ 46
Alarm functions
__________________ 49
Alarm signals
________________ 46
, 49
Alternator
_____________________ 212
Alternator drive belt
__________ 212
, 275
Alternator rating
________________ 275
Anticorrosion treatment
___________ 256
Antidazzle rear-view mirror
________ 125
Ashtrays
______________________ 131
Audio System
___________________ 85
Audio System, quick guide
_________ 87
Autochecking of lights on starting
____ 60Automatic climate control (ACC)
_____ 75
Automatic transmission, technical
data
_________________________ 276
Aviod theft, tip
__________________ 197
BBattery
________________________ 210
Battery charging/replacing
________ 211
Battery, boost starting
____________ 191
Before a long journey ____________ 258
Before towing a camper or trailer
___ 181
Belt guide
______________________ 17
Boost starting using jump leads
____ 191
Brake and clutch fluid
____________ 208
Brake-fluid reservoir
_____________ 208
Brakes, technical data ____________ 277
Bulbs, changing
________________ 215
Bulbs, table of
__________________ 226
Buying new tires ________________ 235
CCD changer
_____________________ 97
CD player
______________________ 95
CHECK messages
_______________ 67
CHECKING
_____________________ 67
Calibration, ACC
_________________ 83
Cancelling the programmed settings
_81
Car alarm
______________________ 46
Car care
______________________ 199
Cargo net, 9-5 Wagon
____________ 142Carpeting, care of
_______________ 253
Cassette player
__________________ 92
Catalytic converter, important
considerations _________________ 152
Central locking ___________________ 40
Change language in SID
___________ 68
Change of address notification
_____ 266
Changing a wheel
_______________ 247
Changing bulbs
_________________ 215
Changing wiper blades
___________ 213
Charger/Jump starting ____________ 193
Charging the battery/Jump starting
__ 193
Chassis number
________________ 280
Chassis number, key to
___________ 281
Checks before towing a camper or
trailer
________________________ 181
Child safety
_____________________ 23
Child safety locks, rear doors
_______ 43
Cleaning, engine bay
_____________ 255
Clock
_______________________ 67
, 68
Color code, body
________________ 280
Color code, trim _________________ 280
Compact spare wheel
____________ 246
Compass
______________________ 126
Condensation, ACC
_______________ 84
Coolant
_______________________ 207
Courtesy Headlight Feature
________ 70
Cruise control
__________________ 167
Cup holder
_____________________ 134
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284 IndexDDICE/TWICE
___________________ 228
Dampers
______________________ 277
Date code, tires
_________________ 245
Definitions and terminology, tire
____ 242
Determining correct load, tires
_____ 244
Dim-dipped beam
________________ 69
Direction indicators _______________ 71
Door handles
___________________ 40
Door mirrors
___________________ 121
Doors, locks & luggage compartment
_39
Drive belt
______________________ 275
Drive belt, alternator
_____________ 212
Drive belts, length
_______________ 275
Driver’s seat, programmable
________ 14
Driving at night
_________________ 185
Driving in hot weather
____________ 177
Driving with a load
______________ 185
EEDR
_________________________ 267
ESP __________________________ 172
Electric heating seat
______________ 15
Electric heating, front seats
________ 15
Electric windows
________________ 127
Electrical system, technical data
____ 275
Electronic Stability Program, ESP __ 172
Electronic starting interlock
_________ 41
Emergency operation of sunroof
____ 129
Emission control systems
_________ 202Engine bay
____________________ 201
Engine bay, cleaning
_____________ 255
Engine number
_________________ 280
Engine oil, grade ________________ 273
Engine, description ______________ 203
Engine, technical data ____________ 272
Engine, temperature gauge
________ 61
Engine-oil level, checking
_________ 204
Event Data Recorder
____________ 267
Expansion tank, coolant __________ 207
FFault codes, Audio System
________ 106
Flat spots, tires
_________________ 234
Fluid level, automatic transmission
__ 206
Folding the rear seat, 9-5 Sedan
___ 135
Folding the rear seat, 9-5 Wagon ___ 138
Frequently asked questions on airbag

37
Front fog lights
__________________ 72
Frost warning
___________________ 64
Fuel
__________________________ 154
Fuel consumption
________________ 63
Fuel filler door
__________________ 146
Fuel gauge
_____________________ 61
Fuel grade _____________________ 272
Fuse box under hood
____________ 231
Fuse panel
____________________ 227
Fuses
________________________ 227
GGarage door opener
_____________ 122
Gearbox number
________________ 280
Gearbox oil, checking
____________ 206
Gearbox, technical data, __________ 276
Glove compartment
______________ 132
HHandbrake
_____________________ 196
Hazard warning lights
_____________ 72
Head restraint
___________________ 16
Headlight flasher _________________ 69
Headlights
______________________ 69
Hood
_________________________ 200
Horn __________________________ 120
IIf a tire goes flat
_________________ 239
Ignition switch
__________________ 148
Immobilizer
_____________________ 41
Indicator and warning lights
_________ 54
Indicator lights
___________________ 54
Instrument illumination
____________ 71
Instruments and controls ___________ 53
Interior equipment
_______________ 119
Interior lighting
__________________ 130
Interior rearview mirror
___________ 121
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