light SAAB 9-5 2004 Workshop Manual

141 Interior equipment and trunk
On the floor of the luggage compartment
there are two longitudinal aluminium rails
(CargoTracks™) where special cargo bolts
can be mounted.
The cargo bolts are mounted by lifting their
locks and inserting them into the rail. Each
cargo bolt is moved in the following way: pull
up its lock and at the same time move it for-
ward or backward to the desired position.Items for load anchoring:
 Cargo bolts (accessory).
 Special load straps (accessory).
Items to keep light objects tidy (accesso-
ries):
 Elastic floor cargo net.
 Elastic side cargo net for the right-hand
side of the luggage compartment.
The elastic nets may only be used to keep
light objects tidy, not for anchoring.
The floor net should be attached to the
cargo bolts that are mounted on the Car-
goTracks™. Place the tie down eyes as far
forward and as far back as possible on the
CargoTracks™.The side netting should be attached to the
two tie down eyes which are included in the
accessory kit and to two of the eyes
mounted on the right-hand CargoTrack™
on the floor.
The cargo bolts, load straps and elastic nets
are stored in the two floor lockers on the
right- and left-hand side of the luggage com-
partment. The lockers are opened by lifting
the respective fabric loop.
NOTICEDo not place any objects so that the
demisting and antenna elements on the
inside of the window could be damaged.
IB1214
Cargo bolts mounted on the longitudinal
rails
IB1216
Example of cargo anchoring
IB1215
Elastic cargo net for lighter objects.
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142 Interior equipment and trunkCargo net (accessory)The pull-out cargo net’s storage cassette is
mounted on the rear of the backrest.
1 Remove the covers near the two rear
fixing points in the roof. Carefully bend in
the lower edge of the cover with a screw-
driver.
2 Pull the cargo net out directly back-
wards.
3 Snap the net’s two fasteners into the two
fixing points on the roof.
4 Make sure that the hooks on the net’s
own storage cassette fit against the net
mesh.The pull-out cargo net can also be used
when the whole rear seat is folded. There
are two front attachment points in the roof
for this purpose.
Removing the cargo net storage cas-
sette
1 Fold down the entire rear seat (see
page 138).
2 Push the cassette to the right.
WARNING
 The cargo in the luggage compart-
ment must be anchored properly,
even if the cargo net is correctly in
position. The only purpose of the net is
to prevent light objects from being
thrown about in the cabin during heavy
braking or in the event of a crash.
 Take extra care when tipping the wide
section of the rear seat forwards if the
car has a pull-out cargo net on the rear
of the backrest. Make sure that no one
is injured by the cargo net’s storage
cassette on the right-hand side where
the backrest is already folded.
IB1217
Cover over the fixing point for the cargo
net
IB1218
Attaching the cargo net to the roof
IB1219
Hooks on the net’s storage cassette
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144 Interior equipment and trunkLoading/Unloading
1 Lift the handle and pull out the sliding
floor to the outer locking position. Make
sure that the floor is locked correctly.
2 Put on the cargo, but make sure that it
does not cover the handle.
3 Lift the handle and push in the floor to
the inner locking position. Make sure
that the floor is locked correctly.
4 Tie down the load with Saab’s load
straps according to the instructions, see
page 140.When the floor is not in use
1 Lift up the floor.
2 Fold down the support wheels.
3 Lay down the sliding floor and make sure
that it is locked in its lower position.
Trunk Release HandleThere is a glow-in-the-dark trunk release
handle located inside the trunk on the latch.
This handle will glow following exposure to
light. Pull the release handle down to open
the trunk from the inside.NOTICEThe trunk release handle was not
designed to be used to tie down the trunk
lid or as a an anchor point when securing
items in the trunk. Improper use of the
trunk release could damage it.
IB1221
Loading
IB1222
Folding down the sliding floor
IB1833
Trunk Release Handle
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146 Interior equipment and trunkFuel filler door(certain variants only)The fuel filler door is opened by means of a
button on the driver’s door. The door is
spring-loaded, so it opens slightly automat-
ically when released.
Refueling, see page 154.
Opening the fuel filler
door in an emergency(certain variants only)If the fuel filler door fails to open after the
button on the driver’s door has been
pressed, it can be opened manually from
inside the trunk.
9-5 Sedan:
Start by checking fuse 25 (see page 229).
A thin cable on the right-hand side in the
trunk is connected to the catch for the filler
door. To open the door, pull the yellow plas-
tic arrow on the end of the cable. 9-5 Wagon:
Start by checking fuse 25 (see page 229).
On the right-hand side of the luggage com-
partment, in the storage locker, is a thin wire
that is tied to the locking arm of the filler
door. To open the door pull the yellow plas-
tic arrow attached to the end of the wire.
IB1231
To open filler door in an emergency,
9-5 Wagon
IB467
To open fuel filler door in an emergency
9-5 Sedan
IB466
Button for releasing filler door
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148 Starting and drivingIgnition switchThe combined ignition switch and
gear-lever lock is located in the center con-
sole between the front seats. The ignition
key can only be removed when reverse is
engaged (automatic transmission: selector
in ”P” position).
The key fits all the locks on the car. The key
number is specified on the small plastic
strap that comes with the keys when the car
is delivered. Keep a note of the key number
in a safe place, as you will need to quote it if
ordering a replacement key.
See also page 40.
LOCK position Engage reverse and turn the key to LOCK.
Automatic transmission: select ”P”.
The gear lever is locked. This is the only position in which the key can be
removed.
The parking lights, hazard warning lights and interior lighting all work. OFF position Gear lever no longer locked.
Certain electrical circuits operationalON position All electrical circuits working. Do not leave the key in the ON position
when the engine is not running. Turn the key to OFF to switch off the
electrical circuits. In the ON position certain warning and indicator lights
come on as a check, and they normally are extinguished after about
3 seconds.ST (starter) position The starter operates when the key is turned to this position. When
released, the key will spring back to the ON position. If the engine fails to
start, the key must first be turned back to the position between OFF and
LOCK before the starter can be operated again.
When the starter motor is running, several electrical circuits are
disconnected to facilitate starting.
LOCK
OFFONST
LOCK
OFFONST
LOCK
OFFONST
LOCK
OFFONST
IB1120
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150 Starting and drivingIt is possible for air to enter the lubricating
system in conjunction with an oil or oil-filter
change, or if the car has been stored for
some time. This air can cause the hydraulic
cam followers to emit a ticking noise, which
can persist for up to 15 minutes after start-
ing. Although this is quite normal and does
not indicate any malfunction, it is advisable
not to exceed 3,000 rpm before the noise
has disappeared.
The hydraulic cam lifters are completely
service free; the valve clearance is set up at
the factory and will not need any subse-
quent adjustment.
Starting the engineAvoid racing the engine or putting a heavy
load on it before it has warmed up. Drive
away as soon as the oil warning light has
been extinguished to enable the engine to
attain its normal temperature as quickly as
possible.
The engine has an automatic choke and
should be started as follows:
Cars with manual transmission
To start the engine the clutch pedal must
be fully depressed.
1 Depress the clutch pedal fully but do not
touch the accelerator.
2 Start the engine. Let the ignition key
spring back as soon as the engine has
started and is running smoothly – at very
low temperatures, you may need to run
the starter for up to 25 seconds. Wait
20–30 seconds before running the
starter again, to give the battery time to
recover.
Note:
On cars with manual transmission, if the
starter fails to engage when the ignition key
is turned to the start position, make sure the
clutch pedal is full depressed. Misposi-
tioned floor mats or other obstructions
under the clutch pedal may affect starting.
Let the engine idle for about 10 seconds. Do
not open the throttle wide for at least 2–
3 minutes after starting. Cars with automatic transmission
1 The selector lever must be in the P or N
position.
2 Keep your foot on the brake pedal.
3 Start the engine. Let the ignition key
spring back as soon as the engine has
started and is running smoothly – at very
low temperatures, you may need to run
the starter for up to 25 seconds. Wait
20–30 seconds before running the
starter again, to give the battery time to
recover.
Let the engine idle for about 10 seconds. Do
not open the throttle wide for at least
2–3 minutes after starting.
Useful tips on cold climate starting If the engine has failed to start after several
attempts in very cold weather, press and
hold the accelerator down to the floor and
run the starter for 5–10 seconds. This will
prevent the engine being flooded (exces-
sively rich fuel-air mixture).
Now start the engine in the normal way – do
not touch the accelerator.
If the engine stalls immediately after starting
(e.g. if the clutch was released too quickly),
do not touch the accelerator when restarting
the engine.  The tail pipe of the exhaust system
can become very hot during driving.
Bear this in mind when loading and
unloading the car.
 Do not rest or sleep in the car when
parked with the engine running. There
is a risk of depressing the accelerator
which could lead to engine damage.
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151 Starting and driving
Limp-home modeThe engine management system has a
diagnostic feature that continually checks a
number of internal functions. If, for example,
a fault is detected in the throttle valve, the
engine management system will go into
Limp-home mode.This limits idling control,
disables the cruise-control system and
limits the capacity of the A/C compressor.
If the limp-home mode is in operation
(”Engine malfunction (CHECK ENGINE)”
light on, see below) and the outside temper-
ature is close to or below freezing, you may
need to use some throttle on starting (some
pressure on the accelerator).
If the diagnostic system has detected a fault
in the engine-management system, the
”Engine malfunction (CHECK ENGINE)”
light on the main instrument panel will
come on (see page 57), indicating that you
should have the car checked as soon as
possible by an authorized Saab dealer.
Important
considerations for
drivingThe engine-management system in the
Saab 9-5 is called Saab Trionic T7. The
system manages the ignition, fuel injection
and turbo boost pressure.
The Trionic T7 system developed by Saab
is an intelligent engine-management
system designed to achieve optimum driv-
ability under differing driving conditions.
The system makes adjustments automati-
cally, for instance, if the car is being driven
at altitude (oxygen-deficient air), for differ-
ent grades of fuel (AON 87–93) and for dif-
ferent load conditions.
1 Starting and driving
 Refrain from using full throttle before
the engine has warmed up (before
needle in mid-range on temperature
gauge).
 A safety function prevents the engine
from revving faster than 6,000 rpm by
limiting the induction air.
2 Stopping the engine
 Do not rev the engine immediately
before switching it off – stop the engine
when it is idling.
3 Regulating the boost pressure
 The system is optimized for fuel with an
octane rating of AON 90. The 2.3 Turbo
and 2.3 T are optimized for AON 93.
NOTICEIf the CHECK ENGINE warning light
starts to flash, ease off the accelerator
slightly. If the light does not cease to flash
within 5 seconds, stop the car in a suit-
able place as soon as possible and turn
off the engine. The car must be towed to
an authorized Saab dealer.
If the CHECK ENGINE warning light
flashes, it indicates that the engine is mis-
firing which can result in damage to the
catalytic converter.
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153 Starting and driving
battery. However, as soon as you have
started the engine, it is important that it
runs on all cylinders. If it is misfiring, allow
i t t o i d l e f o r u p t o f i v e m i n u t e s t o g i v e i t t i m e
to settle and run smoothly. If, after this
time, the engine still fails to run properly,
turn off the engine and get in touch with
an authorized Saab dealer for advice.  Never park the car on dry grass or other
combustible material. The catalytic con-
verter gets very hot and could therefore
start a fire.
 Never drive off if the engine is misfiring.
 If you jump start the car when the engine
is already up to normal temperature, the
engine must start to run on all cylinders.
Stop jump-starting if the engine fails to
start immediately.
Failure to follow these directions could
result in the catalytic converter and associ-
ated components being damaged, and
could represent a breach of the warranty
conditions.
Fuel filler flap(certain variants only)The fuel filler flap is opened by means of a
button on the driver’s door. The flap is
spring-loaded, so it opens slightly automat-
ically when released.
NOTICEIf the car runs out of fuel, it is possible for
air to get into the fuel system. If this
happens, the catalytic converter may
overheat and be damaged.
IB1289
2
2
1
3
3
Oxygen-sensor-controlled
injection system 1 Engine control module
2 Oxygen sensor (lambda probe)
3 Catalytic converters
B466
Button for releasing filler flap
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161 Starting and driving
Park Brake Shift lockThe transmission has a security function
known as Park Brake Shift Lock. To move
the gear selector out of the P position, the
brake pedal must be depressed at the same
time as the gear selector catch (detente) is
pressed in.
Shift Lock overrideCheck fuse No. 1 (see page 229). If the
problem was cured by changing the fuse or
battery, you do not have to contact a Saab
dealer.
If the fuse blows again as soon as the Shift
Lock feature is activated you should contact
your Saab dealer.
If the fuse is OK, check the battery regarding
the voltage.
1 Apply the parking brake
2 Make sure the key is in position ON
3 Use a small tool such as a screwdriver
and push the lever (see picture) down-
wards so that the detent button can be
pressed approx. 10 mm
4 Move the selector out of position P to N
5 Remove the tool
6 Release the parking brake if the car is to
be moved immediately; otherwise keep
it applied
Automatic transmission,
fault indicator
If ”Automatic transmission, fault indicator”
light appears on the main instrument panel,
the system has detected a fault in the auto-
matic transmission or its control module
(see page 59).
This also means that the Limp-home mode
has been selected, to guard against further
damage being done to the transmission. In
this mode, the automatic transmission
starts in 5th gear, and gear changes (if nec-
essary) will have to be made manually.
Stop the car in a safe place. Switch off then
restart the engine. If the fault is intermittent,
the transmission will operate as normal
despite the fault indicator being on. Have
the car checked at an authorized Saab
dealer.
It is not possible to select the SPORT,
WINTER or Sentronic mode when the
Limp-home mode is active.
Gear changes must be made manually.
The following gears will be engaged in the
respective selector positions when the auto-
matic transmission is in Limp-home mode:
NOTICEDue to electrical problems it may not be
possible to move the selector out of the
park position, even if the ignition is ON. If
for some reason the selector has to be
moved out of the park position (i.e. to tow
the car a short distance) do as described
below.
Position R D M L
Gear Reverse 5th 5th 2nd
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162 Starting and driving
Overheated transmission fluid If the automatic-transmission fluid should
overheat, the following message will appear
on the SID:
”Gearbox too hot. Make a safe stop.”. In this
event, stop the car in a suitable place,
switch off the engine and open the hood.
Wait for several minutes then turn on the
ignition to check that the message has gone
out. When driving subsequent to the trans-
mission fluid overheating, select a gear in
which the engine speed is about 3,000 rpm.
Overheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a camping trailer in hilly
country. High ambient temperatures can
also increase the temperature of the trans-
mission fluid or the oil cooler may be faulty.
Contact an authorized Saab dealer (see
also page 178).
Driving on hilly roads with a heavy
loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive in Normal mode. The adaptive gear
change patterns are then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid. Contact an authorized Saab
dealer (see also page 178). Towing Towing of cars with automatic transmission,
see page 188.
NOTICEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 5th
gear when D is selected, making it very
sluggish.
Select position L to prevent unnecessary
wear on the transmission. The transmis-
sion then starts in 2nd gear. Once the car
is moving you can select position D.
When the indicator light is on, the car
must not be driven with a caravan or
trailer attached.
WARNING
Remember to use engine-braking (selec-
tor position D or L) to spare the brakes
when you are driving on a long or steep
downhill slope.
Brake failure can result from overheated
brakes!
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