handbrake SAAB 900 1986 Service Manual

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1 Bleed the hydrautic system lo expsl a0 ai.(eee Page 312-44) This must be done
belore ft6 system is insta0ed in the car
Ensure lhalhe p'stons.re ru y relacled.
Pass lhe RH s€rvo cylinder and bypassvarve und6r lhe handbrake cabte and tuel
Plug in lhe pump connectors, noling lhemaikrngs to ensure that lhe ioht conneclors are plugged togelher

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Pluo the connectors onto rhe reays Pass
lhe pump undernealh lhe handbrake cab e
and press lhe rubbe. bushes on lrre puhp
Mount the brackel tor the BH cy 'nder onlo
the cyinder. ensu.ing lhal lhe hose con.
nedions are Iowafds the rea. ol the car
Pass lhe cyinder through lhe apenu.e n
Pul lhe cvlinder 'nto posrtron and tghren
lh€ se.urin9 bolrs g.ininq a(cess rhrodoh
lhe apedure in lhe panel
\
0p

Downloaded from www.Manualslib.com manuals search engine Top asssmbly 812-41
Mount lhe bracket on the oher cylinder,
agaln €nsuing lhat lhe hose oonnections
are towards the rea. ot lhe car
Pass the cylinde. lhrough lhe rear aper
Note lhat lhe hydraulc hos€s should nol
90 lndernealh lhe handbrake cable.
Put the cylinder inlo posilion and righbn
lhe secu nq bolls, gaininq access lhrolgh
$e apenure in the panel.
1o
12 Pul back fte moislure bariers on €ilhef
13Pass lhe bypass valve throuqh lhe ape.
lu.e in lhe rear sido panel and secure il in
Secure the hydraulc hoses in lheirclips.
15 Release lhe lalchng handles lor lhe lop,
lo tacililate adiushent ol lhe seruo cyin.

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13 R6lum the pislons to the lutty ret.aeted
14 Reinslall lhe hydraulic syslem in the car
Measurlng tho hydraullc pressure
Hydraulrc lluid mlst nol be allowod lo come
with upholslery or painlvork.
Release lha handbrake (to pul slack in lhe
cable over lhe setoo pump).
Femove lhe rcaFseat cushion (see page
852-1).
check the level ot hyd.aullc tluld in the
sysl€m and top up as necessary.
Check to see whethe. lhere is an
€xcessive amounl ol air in the system It
so. lhe syslem musl be bled belore the
pressure can he freasured (see paqe

Downloaded from www.Manualslib.com manuals search engine Top assembly 812-49
17 Screw on lhe tee pi€ce.
l8 Disconneot the hose union and reconnecllne noses b the pump Make sure thenoses run undernealh lhe handbrake
cable. Press $e pump home in its mounl.
5,1- 6.2 titm {3.3.4,5 tbt ft)
19 Prr bach rhe sear cu6h'on {s6e page 3s2.
Latching handleassembly
Open Ue top hattuay and remove the tiontscrew m lh€ sealrebiner