SAAB 900 1986 Service Manual
900 1986
SAAB
SAAB
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SAAB 900 1986 Service Manual
Page 2 of 133
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SERVICE
MANUAL
8:5 Convertlble
M i986 - r99r -
om&3Fl.m!andconpoMbarcd.ah
blidinged@l*roh'iglibhdo
6.n$sjoh€pddo'gp€.ilc|ong
108 Special tools
800 Technical descl plion
028 Technrcal data
810 Body shel
812 Top assembly
851 Inteior rrim
830Spoiler assembly
843 Window glass
844 Weatherstrips and seats
t;,
| ,-,
852 Rear seat
899 Alphabetical seclion guide
Page 10 of 133

Downloaded from www.Manualslib.com manuals search engine 800-4 Technical descriplion
Seals
The seal on the A pillar is glued lo a retainer
scfew€d onlo lh€ p'llar Ai lhe bonom.lhe seai
'5 herd 'n prace by rhree lasle
sided adhesiv. tape. At$6top,lhe slrrp is se'
cured by one lastBner and co acladhesive
The lop has a seal al lhel.od one on eilh€r
side and lwo atlhs reat.
The seal at $e tont is glued and screw€d to
$e no 1 crossmombersand, on eith6r slde
orued b a retainer lhal ie screwad lo the side
;ails ot the top lrame. Sealdnl is appliBd atlhe
The iniemediata seal on eilher side is glued
ro a s€al retainer sc.ewed onlo lhe middle
The .ear seals 8re gl!6d, scr4€d and
secured by li€s lo lh€ side rail r€ar seclions
These seals also setoe as quid6 lor IneI
t
t,
L
Adiustments
This s€clion exDbins lhe adiusltneds mal can
be made lo lh€ top, door windows, rea. quaF
Th. tenE. lore a.d all, and lated and
ve,lical, when applied to adjustm€nE rerer io
adju ment relaliv€ to lhe car'
ll should be nol€d lhal adiustmenl ol one com_
ponont 6an afier lhe adiushenl ol oth€r com
i P.rr P@iton o. r.ising toP
The oark Dosilion on raising lhe top. i€
lh6 oosilion in qhich the top sloF bolore
belno larched, is adiusled bv means or
bala;c'n9.link cams locarad inside lhe
bp, adjacenl to lhe top ol $e quaner
Page 14 of 133
Downloaded from www.Manualslib.com manuals search engine 800-8 Technical descrjption
wh€n adrustinq lh€ door shd@ check tle
adru3tmenl ot lhe itonr 3eclion ol the Fid. tail
1 Io adjusl lh€ heiqht ol lh€ lront ol lhe
window glass, loosen lhe screw n $e
2 To ad)usr rhe heiqhl ol ihe rear end ol the
glass, loosBn lhe s6rew in lh. rear qhss
3 The heighl ol lhe lrailing 6nd ot the door
can also be adjusled by undoing Ihe rear
nlt on the window qlass lin mechamsm.
Page 15 of 133
Downloaded from www.Manualslib.com manuals search engine Technical descriplion 800-9
For$and-afi adjGrment
4 To adiusl 1116 loreand,atl posilion ol the
window glass, loosen rh. glass stop
5 To adjuslhe lat€ral posilion ol the window
grass, roosen lhe bonom ol $e rear guide
channel. As irom chassis .o, K7021110,
rh6lronl guide channel can be adjusl€d in
=Jlfa
Qu.rterlighrs
1 Loosen the scfews in the kont and rear
Page 90 of 133
Downloaded from www.Manualslib.com manuals search engine Window glass 843-1
Window glass
Fear quan€ ight wilh stidinq
B€arscr€en ...........
Windscreen
1
Femove lhe windscreen wrpers.
Page 91 of 133
Downloaded from www.Manualslib.com manuals search engine 843-2 Window glass
F6mov6 lhe lalchinq mechanism sl ke.
Femove ihe lwo screws
Page 92 of 133
Downloaded from www.Manualslib.com manuals search engine Window glass 843-3
Unpluq fte connector and remove lne
r€atoiew mnro. and paddod Lim.
Femove the lower, slee.iqrolumtr covar
10 Bemov€ the sp€alar griLles.
Femole lhe lwo scr6ws in lhe leading
edqe otthetop ol the dash
--=--.-
/@ffi
Page 93 of 133
Downloaded from www.Manualslib.com manuals search engine 843-4 Window glass
12 R€move lhe two s.curi.O screws kom
undernoalh lh. olove comparthent.
13
15Pull the dash panel loeard, push rhe a.pirrar kifr lowards the rront ot rhe caf ionboth sides) and.enove it
Page 94 of 133
Downloaded from www.Manualslib.com manuals search engine Window glass 843-5
16 Femov€ the qin.tscreen moutding.
17
piec.s at lhe botom
13 APply lape .ound the ed96s ot
wrndscre€n b protecl lh€ paintrort
l9 Insen one end ol a cudinq *ire iZmelreslono) lhrough he adh.Bive h one ot |hecorn€6 ol lhe windscreen.
Page 95 of 133
Downloaded from www.Manualslib.com manuals search engine 843-6 Window glass
20 Anach a logql€ lo each end ol he clning
2l Pllllhe wire along the glass unlillhe glass
is lree alllh€ way round.
Litl oll the windscreen.
acton, as lh€ heal gene
will cause lhe wire to
To fit
Trim lhe bead ol adhesve on lh6 lrame
(and on th€ romoved glass il it is to be re-
nfled)b a maximum lhicknes. o,2 mm.
Old adhesive adh6rin9ltmy provides a good
Remove all loose adhesive lrom lhe pahr
wo|k and glass. clean the surlaces lhorough
ly with a slilable cleaner and apply prlm€r
(althouqh not lo ord adh€sive)
Touch !p the painNeork lhat wit be co.
Postuon lhe spacers at the bonom ol tne
wndsc.een use adhesive
plus one rolill {45)3016
i