brakes SATURN ASTRA 2009 User Guide

Top of hills: Be alert — something
could be in your lane (stalled car,
accident).
Pay attention to special road
signs (falling rocks area, winding
roads, long grades, passing or
no-passing zones) and take
appropriate action.
Winter Driving
Driving on Snow or Ice
Drive carefully when there is snow
or ice between the tires and the
road, creating less traction or grip.
Wet ice can occur at about 32°F
(0°C) when freezing rain begins to
fall, resulting in even less traction.
Avoid driving on wet ice or in
freezing rain until roads can be
treated with salt or sand.Drive with caution, whatever the
condition. Accelerate gently
so traction is not lost. Accelerating
too quickly causes the wheels
to spin and makes the surface under
the tires slick, so there is even
less traction.
Try not to break the fragile traction.
If you accelerate too fast, the drive
wheels will spin and polish the
surface under the tires even more.
TheAntilock Brake System (ABS)
on page 8-18improves vehicle
stability during hard stops on
a slippery roads, but apply the
brakes sooner than when on
dry pavement.Allow greater following distance
on any slippery road and watch for
slippery spots. Icy patches can occur
on otherwise clear roads in shaded
areas. The surface of a curve or an
overpass can remain icy when the
surrounding roads are clear. Avoid
sudden steering maneuvers and
braking while on ice.
Turn off cruise control, if equipped,
on slippery surfaces.
Driving and Operating 8-27
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Vehicle Service
and Care
Service
Service...............................9-2
Accessories and
Modications.....................9-3
California Proposition 65
Warning............................9-3
California Perchlorate
Materials Requirements.....9-3
Doing Your Own
Service Work....................9-4
Adding Equipment to the
Outside of the Vehicle......9-4
Owner Checks
Owner Checks....................9-4
Hood Release.....................9-5
Engine Compartment
Overview...........................9-6
Engine Oil..........................9-7
Engine Oil Life System.......9-9
Engine Air Cleaner/Filter. . .9-11
Automatic Transmission
Fluid................................9-12
Manual Transmission
Fluid................................9-12
Hydraulic Clutch................9-12
Cooling System.................9-12
Engine Coolant.................9-16
Pressure Cap....................9-18
Engine Overheating...........9-18
Power Steering Fluid.........9-20
Windshield Washer
Fluid................................9-20
Windshield Wiper Blade
Replacement...................9-21
Brakes..............................9-22
Battery..............................9-25
Headlamp Aiming
Headlamp Aiming..............9-26
Bulb Replacement
Bulb Replacement.............9-28
Halogen Bulbs..................9-28
Front Turn Signal
Lamps.............................9-28
Center High-Mounted
Stoplamp (CHMSL).........9-29
Taillamps (Five-Door
Hatchback)......................9-30
Taillamps (Three-Door
Hatchback)......................9-32
License Plate Lamp..........9-33
Replacement Bulbs...........9-34
Electrical System
Add-On Electrical
Equipment.......................9-34
Headlamp Wiring..............9-34
Fuses...............................9-35
Engine Compartment
Fuse Block......................9-35
Rear Compartment Fuse
Block...............................9-37
Tires
Tires.................................9-40
Winter Tires......................9-41
Tire Sidewall Labeling.......9-42
Tire Terminology and
Denitions.......................9-44
Ination - Tire Pressure. . . .9-47
High-Speed Operation.......9-48
Tire Pressure Monitor
System............................9-49
Tire Pressure Monitor
Operation........................9-51
Tire Inspection and
Rotation..........................9-52
Vehicle Service and Care 9-1
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Accessories and
Modications
When non-dealer/non-retailer
accessories are added to the
vehicle, they can affect vehicle
performance and safety, including
such things as airbags, braking,
stability, ride and handling,
emissions systems, aerodynamics,
durability, and electronic systems
like antilock brakes, traction control,
and stability control. Some of
these accessories could even cause
malfunction or damage not
covered by the vehicle warranty.
Damage to vehicle components
resulting from the installation or use
of non-GM certied parts, including
control module modications,
are not covered under the terms of
the vehicle warranty and may
affect remaining warranty coverage
for affected parts.GM Accessories are designed to
complement and function with other
systems on the vehicle. Your GM
dealer/retailer can accessorize
the vehicle using genuine GM
Accessories. When you go to your
GM dealer/retailer and ask for
GM Accessories, you will know that
GM-trained and supported service
technicians will perform the work
using genuine GM Accessories.
Also, seeAdding Equipment to
Your Airbag-Equipped Vehicle on
page 1-36.
California Proposition 65
Warning
Most motor vehicles, including this
one, contain and/or emit chemicals
known to the State of California
to cause cancer and birth defects
or other reproductive harm.Engine exhaust, many parts and
systems (including some inside the
vehicle), many uids, and some
component wear by-products
contain and/or emit these chemicals.
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, seat belt pretensioners,
and lithium batteries contained
in remote keyless transmitters,
may contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Vehicle Service and Care 9-3
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A.Engine Air Cleaner/Filter on
page 9-11.
B. Engine Oil Fill Cap.Engine Oil
on page 9-7.
C. Brake Fluid Reservoir.Brakes
on page 9-22.
D. Coolant Reservoir.Cooling
System on page 9-12.
E. Coolant Reservoir Pressure Cap.
Pressure Cap on page 9-18.
F.Engine Compartment Fuse Block
on page 9-35.
G.Battery on page 9-25.
H.Windshield Washer Fluid on
page 9-20.
I. Engine Oil Dipstick.Engine Oil
on page 9-7.Engine Oil
If the low oil level light appears on
the instrument cluster, check the
engine oil level right away. SeeLow
Oil Level Light on page 4-22.
Check the engine oil level regularly;
this is just a reminder.
Checking Engine Oil
It is a good idea to check the
engine oil level at each fuel ll.
In order to get an accurate reading,
the oil must be warm and the
vehicle must be on level ground.The engine oil dipstick handle
is a yellow loop. SeeEngine
Compartment Overview on page 9-6
for the location of the engine oil
dipstick.
1. Turn off the engine and give the
oil several minutes to drain back
into the oil pan. If this is not
done, the oil dipstick might not
show the actual level.
2. Pull the dipstick and clean it with
a paper towel or cloth, then push
it back in all the way. Remove
it again, keeping the tip down and
check the level.
Vehicle Service and Care 9-7
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Automatic Transmission
Fluid
It is not necessary to check
the transmission uid level.
A transmission uid leak is the
only reason for uid loss. If a leak
occurs, take your vehicle to the
dealer/retailer service department
and have it repaired as soon
as possible.
Change the uid and lter at the
intervals listed in the Maintenance
Schedule. See “Additional
Required Services” in Service and
Maintenance. Be sure to use
the transmission uid listed in
“Recommended Fluids and
Lubricants” in Service and
Maintenance.
Notice:Use of the incorrect
automatic transmission uid
may damage your vehicle, and
the damages may not be
covered by your warranty.See “Recommended Fluids and
Lubricants” in the Limited
Warranty, Maintenance and Owner
Assistance Information manual.
Manual Transmission
Fluid
It is not necessary to check the
manual transmission uid level.
A transmission uid leak is the
only reason for uid loss. If a leak
occurs, take the vehicle to the
dealer/retailer service department
and have it repaired as soon
as possible. You may also have
your uid level checked by your
dealer/retailer when you have
your oil changed. See “Part D:
Recommended Fluids and
Lubricants” in Service and
Maintenance for the proper uid
to use.
Hydraulic Clutch
The hydraulic clutch linkage in
your vehicle is self-adjusting.
This system does not have its own
reservoir. It receives uid from
the brake master cylinder reservoir.
SeeBrakes on page 9-22for
more information.
Cooling System
When you decide it is safe to lift the
hood, this is what you see:
A.
Coolant Reservoir
B.Coolant Reservoir Pressure Cap
C.Engine Cooling Fans (Out of view)
9-12 Vehicle Service and Care
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Brakes
Brake Fluid
The brake master cylinder and, on
manual transmission vehicles,
the clutch hydraulic system use the
same reservoir. The reservoir is
lled with DOT-4 brake uid.
SeeEngine Compartment Overview
on page 9-6for the location of
the reservoir.
There are only two reasons why the
brake uid level in the reservoir
might go down:
The brake uid level goes down
because of normal brake lining
wear. When new linings are
installed, the uid level goes
back up.
A uid leak in the brake and/or
clutch hydraulic system can also
cause a low uid level. Have the
brake and/or clutch hydraulic
system xed, since a leak means
that sooner or later the brakes
and/or clutch will not work well.
Do not top off the brake/clutch uid.
Adding uid does not correct a leak.
If uid is added when the brake
linings are worn, there will be too
much uid when new brake linings
are installed. Add or remove uid, as
necessary, only when work is done
on the brake/clutch hydraulic system.
{CAUTION
If too much brake uid is added,
it can spill on the engine and
burn, if the engine is hot enough.
You or others could be burned,
(Continued)
CAUTION (Continued)
and the vehicle could be
damaged. Add brake uid only
when work is done on the brake
and/or clutch hydraulic system.
Refer toScheduled Maintenance on
page 11-3to determine when to
check the brake uid.
Checking Brake Fluid
The brake uid can be checked
without taking off the cap by looking
at the brake uid reservoir.
The uid level should be above
MIN. If it is not, have your brake
hydraulic system checked to see if
there is a leak. After work is
done on the brake hydraulic system,
make sure the level is above the
MIN but not over the MAX mark.
9-22 Vehicle Service and Care
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What to Add
Use only new DOT-4 brake uid
from a sealed container. It is
recommended that the brake
hydraulic system be ushed and
relled with new DOT-4 uid
at a regular maintenance service
every two years. SeeAdditional
Required Services on page 11-6
andRecommended Fluids and
Lubricants on page 11-12.
Always clean the brake uid
reservoir cap and the area around
the cap before removing it.
This helps keep dirt from entering
the reservoir.
{CAUTION
With the wrong kind of uid in
the brake hydraulic system,
the brakes might not work well.
This could cause a crash.
Always use the proper brake uid.Notice:
Using the wrong uid can badly
damage brake hydraulic system
parts. For example, just a few
drops of mineral-based oil,
such as engine oil, in the brake
hydraulic system can damage
brake hydraulic system parts so
badly that they will have to be
replaced. Do not let someone
put in the wrong kind of uid.
If brake uid is spilled on the
vehicle’s painted surfaces, the
paint nish can be damaged.
Be careful not to spill brake
uid on the vehicle. If you do,
wash it off immediately. See
Exterior Cleaning on page 9-76.
Brake Wear
This vehicle has disc brakes.
Notice:Continuing to drive
with worn-out brake pads could
result in costly brake repair.
Front disc brake pads have built-in
brake pad wear indicators that
make a high-pitched warning sound
when the brake pads are worn
and new pads are needed.
The sound can come and go or be
heard all the time the vehicle is
moving, except when applying the
brake pedal rmly.
{CAUTION
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
an accident. When the brake wear
warning sound is heard, have the
vehicle serviced.
Vehicle Service and Care 9-23
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Rear disc brake pads do not have
built-in brake pad wear indicators.
Periodic visual inspection of the rear
brake pads is required to determine
when to replace the pads. Visually
inspect the rear brake pads
whenever the rear wheels are
removed such as during tire rotation.
1. Set the parking brake and make
sure that the brakes have been
given enough time to cool.
2. Remove the rear wheels.
3. Visually inspect the rear brake
inner pads (C) at each rear
wheel through the inspection
window in the brake caliper (A).Brake pads should be replaced
when the inner pad (C) is
worn to 5/64 in (2 mm) of pad
thickness (B). New brake pads,
with no wear, are 25/64 of
an inch (10 mm) thick.
4. After brake pad inspection or
replacement, install the rear
wheels.
Some driving conditions or climates
can cause a brake squeal when
the brakes are rst applied or
lightly applied. This does not mean
something is wrong with the brakes.Properly torqued wheel bolts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear
and evenly tighten wheel bolts in
the proper sequence to torque
specications inCapacities
and Specifications on page 10-2.
Brake linings should always
be replaced as complete axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake
pedal does not return to normal
height, or if there is a rapid increase
in pedal travel. This could be a
sign that brake service might
be required.
Brake Adjustment
Every brake stop, the disc brakes
adjust for wear.
9-24 Vehicle Service and Care
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Replacing Brake System Parts
The braking system on a vehicle
is complex. Its many parts have to
be of top quality and work well
together if the vehicle is to have
really good braking. The vehicle was
designed and tested with top-quality
brake parts. When parts of the
braking system are replaced — for
example, when the brake linings
wear down and new ones are
installed — be sure to get new
approved replacement parts. If this
is not done, the brakes might not
work properly. For example,
if someone puts in brake linings
that are wrong for the vehicle, the
balance between the front and
rear brakes can change — for the
worse. The braking performance
expected can change in many other
ways if the wrong replacement
brake parts are installed.
Battery
This vehicle has a maintenance free
battery. When it is time for a new
battery, see your dealer/retailer
for one that has the replacement
number shown on the original
battery’s label. SeeEngine
Compartment Overview on page 9-6
for battery location.
Warning:Battery posts, terminals,
and related accessories contain
lead and lead compounds,
chemicals known to the State of
California to cause cancer and
reproductive harm. Wash hands
after handling.
Vehicle Storage
{CAUTION
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. SeeJump Starting
on page 9-69for tips on
working around a battery without
getting hurt.
Infrequent Usage: If the vehicle is
driven infrequently, remove the
black, negative (−) cable from the
battery. This helps keep the battery
from running down.
Extended Storage: For extended
storage of the vehicle, remove
the black, negative (−) cable from
the battery or use a battery
trickle charger. This helps maintain
the charge of the battery over
an extended period of time.
Vehicle Service and Care 9-25
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Tire Size
The following illustration shows
an example of a typical
passenger vehicle tire size.
(A) Passenger (P-Metric) Tire
:The United States version of
a metric tire sizing system.
The letter P as the rst
character in the tire size
means a passenger vehicle tire
engineered to standards set
by the U.S. Tire and Rim
Association.
(B) Tire Width
:The three-digit
number indicates the tire
section width in millimeters from
sidewall to sidewall.
(C) Aspect Ratio
:A two-digit
number that indicates the tire
height-to-width measurements.For example, if the tire size
aspect ratio is 60, as shown in
item C of the illustration, it would
mean that the tire’s sidewall is
60 percent as high as it is wide.
(D) Construction Code
:A letter
code is used to indicate the
type of ply construction in the
tire. The letter R means radial
ply construction; the letter D
means diagonal or bias ply
construction; and the letter B
means belted-bias ply
construction.
(E) Rim Diameter
:Diameter of
the wheel in inches.
(F) Service Description
:These characters represent the
load index and speed rating
of the tire. The load index
represents the load carry
capacity a tire is certied to
carry. The speed rating is the
maximum speed a tire is certied
to carry a load.
Tire Terminology and
Denitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch
of the tire. Air pressure is
expressed in pounds per square
inch (psi) or kilopascal (kPa).
Accessory Weight
:This means
the combined weight of optional
accessories. Some examples
of optional accessories are,
automatic transmission, power
steering, power brakes, power
windows, power seats, and air
conditioning.
Aspect Ratio
:The relationship
of a tire’s height to its width.
Belt
:A rubber coated layer of
cords that is located between the
plies and the tread. Cords may
be made from steel or other
reinforcing materials.
9-44 Vehicle Service and Care
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