brake SATURN ASTRA 2009 Service Manual

Fuses Usage
8 Horn
10 Door Locks
13 Foglamps
14Windshield Wipers
(high speed)
15Windshield Wipers
(low speed)
16Antilock Brake System,
Brake Lamp Switch
17 Vacuum Pump
18 Starter
20 Air Conditioning Clutch
21Engine Control
Module (ECM)
(Main Relay)
22 ECM (Battery)
24 Fuel Pump/Injectors
26ECM (Sensor and
Actuators)Fuses Usage
27 Power Steering
28Automatic
Transmission (Battery)
29Automatic
Transmission (Ignition)
30 ECM (Ignition)
32 Brake Switch
34Steering Column
Module
35 Radio
36OnStar™ Module/
OnStar™ Interface
Module/DisplayRear Compartment
Fuse Block
To open the liftgate, SeeLiftgate on
page 2-6.
The rear compartment fuse block
is located on the left side of
the cargo area behind a cover.
Use the fuse puller, to remove and
replace fuses.
Vehicle Service and Care 9-37
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Tire Size
The following illustration shows
an example of a typical
passenger vehicle tire size.
(A) Passenger (P-Metric) Tire
:The United States version of
a metric tire sizing system.
The letter P as the rst
character in the tire size
means a passenger vehicle tire
engineered to standards set
by the U.S. Tire and Rim
Association.
(B) Tire Width
:The three-digit
number indicates the tire
section width in millimeters from
sidewall to sidewall.
(C) Aspect Ratio
:A two-digit
number that indicates the tire
height-to-width measurements.For example, if the tire size
aspect ratio is 60, as shown in
item C of the illustration, it would
mean that the tire’s sidewall is
60 percent as high as it is wide.
(D) Construction Code
:A letter
code is used to indicate the
type of ply construction in the
tire. The letter R means radial
ply construction; the letter D
means diagonal or bias ply
construction; and the letter B
means belted-bias ply
construction.
(E) Rim Diameter
:Diameter of
the wheel in inches.
(F) Service Description
:These characters represent the
load index and speed rating
of the tire. The load index
represents the load carry
capacity a tire is certied to
carry. The speed rating is the
maximum speed a tire is certied
to carry a load.
Tire Terminology and
Denitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch
of the tire. Air pressure is
expressed in pounds per square
inch (psi) or kilopascal (kPa).
Accessory Weight
:This means
the combined weight of optional
accessories. Some examples
of optional accessories are,
automatic transmission, power
steering, power brakes, power
windows, power seats, and air
conditioning.
Aspect Ratio
:The relationship
of a tire’s height to its width.
Belt
:A rubber coated layer of
cords that is located between the
plies and the tread. Cords may
be made from steel or other
reinforcing materials.
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GM’s exclusive TPC Spec system
considers over a dozen critical
specications that impact the overall
performance of your vehicle,
including brake system performance,
ride and handling, traction control,
and tire pressure monitoring
performance. GM’s TPC Spec
number is molded onto the tire’s
sidewall near the tire size. If the tires
have an all-season tread design,
the TPC Spec number will be
followed by an MS for mud and
snow. SeeTire Sidewall Labeling on
page 9-42for additional information.
GM recommends replacing tires
in sets of four. This is because
uniform tread depth on all tires will
help keep your vehicle performing
most like it did when the tires
were new. Replacing less than a
full set of tires can affect the braking
and handling performance of your
vehicle. SeeTire Inspection
and Rotation on page 9-52for
information on proper tire rotation.{CAUTION
Mixing tires could cause you
to lose control while driving.
If you mix tires of different
sizes, brands, or types
(radial and bias-belted tires),
the vehicle may not handle
properly, and you could have
a crash. Using tires of different
sizes, brands, or types may
also cause damage to the
vehicle. Be sure to use the
correct size, brand, and type
of tires on all wheels. It is all
right to drive with the compact
spare temporarily, as it was
developed for use on the
vehicle. SeeCompact Spare
Tire on page 9-68.{CAUTION
If you use bias-ply tires on
the vehicle, the wheel rim
anges could develop cracks
after many miles of driving.
A tire and/or wheel could fail
suddenly, causing a crash.
Use only radial-ply tires with
the wheels on the vehicle.
If you must replace your vehicle’s
tires with those that do not have
a TPC Spec number, make
sure they are the same size,
load range, speed rating, and
construction type (radial and
bias-belted tires) as your vehicle’s
original tires.
Vehicle Service and Care 9-55
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Vehicles that have a tire pressure
monitoring system could give
an inaccurate low-pressure warning
if non-TPC Spec rated tires are
installed on your vehicle. Non-TPC
Spec rated tires may give a
low-pressure warning that is higher
or lower than the proper warning
level you would get with TPC Spec
rated tires. SeeTire Pressure
Monitor System on page 9-49.
Your vehicle’s original equipment
tires are listed on the Tire and
Loading Information Label. See
Loading the Vehicle on page 8-30,
for more information about the
Tire and Loading Information Label
and its location on your vehicle.Different Size Tires and
Wheels
If you add wheels or tires that are a
different size than your original
equipment wheels and tires,
this may affect the way your vehicle
performs, including its braking,
ride and handling characteristics,
stability, and resistance to rollover.
Additionally, if your vehicle has
electronic systems such as, anti-lock
brakes, traction control, and
stability control, the performance of
these systems can be affected.
{CAUTION
If you add different sized
wheels, your vehicle may not
provide an acceptable level of
performance and safety if tires not
recommended for those wheels
are selected. You may increase
the chance that you will crash and
suffer serious injury. Only use
Saturn specic wheel and tire
systems developed for your
vehicle, and have them properly
installed by a Saturn certied
technician.
SeeBuying New Tires on page 9-54
andAccessories and Modifications
on page 9-3for additional
information.
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Wheel Replacement
Replace any wheel that is bent,
cracked or badly rusted or corroded.
If the wheel bolts keep coming
loose, the wheel and wheel bolts
should be replaced. If the wheel
leaks air, replace it (except some
aluminum wheels, which can
sometimes be repaired). See your
dealer/retailer if any of these
conditions exist.
Your dealer/retailer will know the
kind of wheel you need.
Each new wheel should have the
same load-carrying capacity,
diameter, width, offset and be
mounted the same way as the
one it replaces.
If you need to replace any of the
wheels or wheel bolts, replace them
only with new GM original equipment
parts. This way, you will be sure to
have the right wheel and wheel bolts
for the vehicle.{CAUTION
Using the wrong replacement
wheels or wheel bolts on your
vehicle can be dangerous. It could
affect the braking and handling of
the vehicle, make the tires lose air
and make you lose control of
the vehicle. You could have a
collision in which you or others
could be injured. Always use the
correct wheel and wheel bolts for
replacement.
Notice:The wrong wheel can
also cause problems with bearing
life, brake cooling, speedometer
or odometer calibration,
headlamp aim, bumper height,
vehicle ground clearance, and tire
or tire chain clearance to the
body and chassis.
SeeChanging a Flat Tire on
page 9-61for more information.
Used Replacement Wheels
{CAUTION
Putting a used wheel on the
vehicle is dangerous. You cannot
know how it has been used or
how far it has been driven.
It could fail suddenly and cause a
crash. If you have to replace a
wheel, use a new GM original
equipment wheel.
Vehicle Service and Care 9-59
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Tire Chains
{CAUTION
Do not use tire chains. There is
not enough clearance. Tire chains
used on a vehicle without the
proper amount of clearance can
cause damage to the brakes,
suspension or other vehicle parts.
The area damaged by the tire
chains could cause you to lose
control of the vehicle and you or
others may be injured in a crash.
Use another type of traction
device only if its manufacturer
recommends it for use on the
vehicle and tire size combination
and road conditions. Follow that
manufacturer’s instructions. To
help avoid damage to the vehicle,
drive slowly, readjust or remove
the device if it is contacting the
vehicle, and do not spin the
vehicle’s wheels. If you do nd
traction devices that will t,
install them on the front tires.
Tire Changing
If a Tire Goes Flat
It is unusual for a tire to blowout
while you are driving, especially if
you maintain your vehicle’s tires
properly. If air goes out of a tire, it is
much more likely to leak out slowly.
But if you should ever have a
blowout, here are a few tips about
what to expect and what to do:
If a front tire fails, the at tire creates
a drag that pulls the vehicle
toward that side. Take your foot off
the accelerator pedal and grip
the steering wheel rmly. Steer to
maintain lane position, and then
gently brake to a stop well out of the
traffic lane.
A rear blowout, particularly on a
curve, acts much like a skid and
may require the same correction you
would use in a skid. In any rear
blowout remove your foot from the
accelerator pedal. Get the vehicle
under control by steering the
way you want the vehicle to go.It may be very bumpy and noisy, but
you can still steer. Gently brake to a
stop, well off the road if possible.{CAUTION
Lifting a vehicle and getting under
it to do maintenance or repairs is
dangerous without the appropriate
safety equipment and training. If a
jack is provided with the vehicle,
it is designed only for changing a
at tire. If it is used for anything
else, you or others could be badly
injured or killed if the vehicle slips
off the jack. If a jack is provided
with the vehicle, only use it for
changing a at tire.
If a tire goes at, the next part
shows how to use the jacking
equipment to change a at tire
safely.
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Changing a Flat Tire
If a tire goes at, avoid further tire
and wheel damage by driving slowly
to a level place. Turn on the hazard
warning ashers. SeeHazard
Warning Flashers on page 4-4.
{CAUTION
Changing a tire can be dangerous.
The vehicle can slip off the jack
and roll over or fall on you or other
people. You and they could be
badly injured or even killed.
(Continued)
CAUTION (Continued)
Find a level place to change
your tire. To help prevent the
vehicle from moving:
1. Set the parking brake rmly.
2. Put an automatic
transmission shift lever in
P (Park), or shift a manual
transmission to 1 (First) or
R (Reverse).
3. Turn off the engine and do
not restart while the vehicle
is raised.
4. Do not allow passengers to
remain in the vehicle.
To be certain the vehicle will not
move, put blocks at the front and
rear of the tire farthest away from
the one being changed. That
would be the tire on the other side,
at the opposite end of the vehicle.When the vehicle has a at tire (B),
use the following example as a
guide to assist you in the placement
of wheel blocks (A).
A. Wheel Block
B. Flat Tire
The following information explains
how to use the jack and change
a tire.
Vehicle Service and Care 9-61
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12. Tighten the wheel bolts rmly
in a crisscross sequence,
as shown.
{CAUTION
Wheel nuts that are improperly or
incorrectly tightened can cause
the wheels to become loose or
come off. The wheel nuts should
be tightened with a torque wrench
(Continued)
CAUTION (Continued)
to the proper torque specication
after replacing. Follow the torque
specication supplied by the
aftermarket manufacturer when
using accessory locking wheel
nuts. SeeCapacities and
Specifications on page 10-2for
original equipment wheel nut
torque specications.
Notice:Improperly tightened
wheel nuts can lead to brake
pulsation and rotor damage.
To avoid expensive brake repairs,
evenly tighten the wheel nuts
in the proper sequence and to
the proper torque specication.
SeeCapacities and Specifications
on page 10-2for the wheel nut
torque specication.
Storing a Flat or Spare
Tire and Tools
{CAUTION
Storing a jack, a tire, or other
equipment in the passenger
compartment of the vehicle could
cause injury. In a sudden stop or
collision, loose equipment could
strike someone. Store all these in
the proper place.
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Jump Starting
If your battery has run down, try to
use another vehicle and some
jumper cables to start your vehicle.
Be sure to use the following steps
to do it safely.
{CAUTION
Batteries can hurt you. They can
be dangerous because:
They contain acid that can
burn you.
They contain gas that can
explode or ignite.
They contain enough
electricity to burn you.
If you do not follow these steps
exactly, some or all of these
things can hurt you.Notice:Ignoring these steps
could result in costly damage to
the vehicle that would not be
covered by the warranty.
Trying to start the vehicle by
pushing or pulling it will not work,
and it could damage the vehicle.
1. Check the other vehicle.
It must have a 12-volt battery
with a negative ground system.
Notice:If the other vehicle’s
system is not a 12-volt system
with a negative ground, both
vehicles can be damaged. Only
use vehicles with 12-volt systems
with negative grounds to jump
start your vehicle.2. Get the vehicles close enough so
the jumper cables can reach, but
be sure the vehicles are not
touching each other. If they
are, it could cause a ground
connection you do not want.
You would not be able to start
your vehicle, and the bad
grounding could damage the
electrical systems.
To avoid the possibility of the
vehicles rolling, set the parking
brake rmly on both vehicles
involved in the jump start
procedure. Put an automatic
transmission in P (Park) or
a manual transmission in
N (Neutral) before setting the
parking brake.
Vehicle Service and Care 9-69
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Scheduled Maintenance (cont’d)
ServiceMaintenanceIMaintenance II
Inspect brake system. See footnote (c). ••
Check engine coolant and windshield washer uid levels and add uid as
needed. ••
Perform any needed additional services. See Additional Required Services
on page 11-6. ••
Inspect suspension and steering components. See footnote (d). •
Inspect engine cooling system. See footnote (e). •
Inspect wiper blades. See footnote (f). •
Inspect restraint system components. See footnote (g). •
Lubricate body components. See footnote (h). •
Service and Maintenance 11-5
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