steering SATURN AURA 2009 Service Manual

Tire Terminology and Denitions
Air Pressure:The amount of air inside the
tire pressing outward on each square inch of
the tire. Air pressure is expressed in pounds
per square inch (psi) or kilopascal (kPa).
Accessory Weight
:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio
:The relationship of a tire’s height
to its width.
Belt
:A rubber coated layer of cords that
is located between the plies and the tread.
Cords may be made from steel or other reinforcing
materials.
Bead
:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire
:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.Cold Tire Pressure
:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat
from driving. SeeInflation - Tire Pressure on
page 5-52.
Curb Weight
:The weight of a motor vehicle
with standard and optional equipment including
the maximum capacity of fuel, oil, and coolant,
but without passengers and cargo.
DOT Markings
:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identication Number (TIN), an
alphanumeric designator which can also identify the
tire manufacturer, production plant, brand, and date
of production.
GVWR
:Gross Vehicle Weight Rating.
SeeLoading the Vehicle on page 4-21.
GAWR FRT
:Gross Axle Weight Rating for the
front axle. SeeLoading the Vehicle on page 4-21.
GAWR RR
:Gross Axle Weight Rating for the
rear axle. SeeLoading the Vehicle on page 4-21.
5-49
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If a Tire Goes Flat
It is unusual for a tire to blowout while you are driving,
especially if you maintain your vehicle’s tires properly.
If air goes out of a tire, it is much more likely to leak out
slowly. But if you should ever have a blowout, here
are a few tips about what to expect and what to do:
If a front tire fails, the at tire creates a drag that pulls
the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel rmly.
Steer to maintain lane position, and then gently brake
to a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like
a skid and may require the same correction you would
use in a skid. In any rear blowout remove your foot from
the accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop, well off the road if possible.{CAUTION:
Lifting a vehicle and getting under it to do
maintenance or repairs is dangerous without the
appropriate safety equipment and training. If a jack
is provided with the vehicle, it is designed only for
changing a at tire. If it is used for anything else,
you or others could be badly injured or killed if the
vehicle slips off the jack. If a jack is provided with
the vehicle, only use it for changing a at tire.
If a tire goes at, the next part shows how to use the
jacking equipment to change a at tire safely.
5-67
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Fuses Usage
POWER
MIRRORSPower Mirrors
EPS Electronic Power Steering
RUN/CRANKCruise Control Switch, Passenger
Airbag Status Indicator
HVAC
BLOWER HIGHHeating Ventilation Air Conditioning
Blower - High Speed Relay
CLUSTER/
THEFTInstrument Panel Cluster,
Theft Deterrent System
ONSTAR OnStar
®
NOT
INSTALLEDNot Used
AIRBAG (IGN) Airbag (Ignition)
HVAC CTRL
(BATT)Heating Ventilation Air Conditioning
Control Diagnostic Link Connector
(Battery)
PEDAL Not Used
WIPER SW Windshield Wiper/Washer Switch
Fuses Usage
IGN SENSOR Ignition Switch
STRG WHL
ILLUMSteering Wheel Illumination
NOT
INSTALLEDNot Used
RADIO Audio System
INTERIOR
LIGHTSInterior Lamps
NOT
INSTALLEDNot Used
POWER
WINDOWSPower Windows
HVAC CTRL
(IGN)Heating Ventilation Air Conditioning
Control (Ignition)
HVAC
BLOWERHeating Ventilation Air Conditioning
Blower Switch
DOOR LOCK Door Locks
5-93
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Fuses Usage
8 Horn
9 Right Headlamp Low-Beam
10 Front Fog Lamps
11 Left Headlamp High-Beam
12 Right Headlamp High-Beam
13Engine Control Module BATT
(LY7 & LE5)
14 Windshield Wiper
15 Antilock Brake System (IGN 1)
16Engine Control Module IGN 1
(LY7 & LE5)
17 Cooling Fan 1
18 Cooling Fan 2
19Run Relay, Heating, Ventilation,
Air Conditioning Blower
20 Body Control Module 1
21 Body Control Module Run/Crank
22 Rear Electrical Center 1Fuses Usage
23 Rear Electrical Center 2
24 Antilock Brake System
25 Body Control Module 2
26 Starter
41 Electric Power Steering
42Transmission Control Module
Battery
43Ignition Module (LE5); Injectors,
Ignition Coils Odd (LY7)
44Injectors (LE5); Injectors,
Ignition Coils Even (LY7)
45 Post Cat 02 Sensor Heaters (LY7)
46 Daytime Running Lamps
47 Center High-Mounted Stoplamp
50 Driver Power Window
52 AIR Solenoid
54 Regulated Voltage Control
55 Antilock Brake System BATT
5-96
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-15. Reset oil life system.
SeeEngine Oil Life System on page 5-18.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-20.See footnote (k).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-59and “Tire Wear Inspection” inAt Least Once a Month on
page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
3.6L Engine Only: Check automatic transmission uid level and add uid as
needed.•
Inspect throttle system.See footnote (g).•
6-5
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
Maintenance Footnotes
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect disc
brake pads for wear and rotors for surface condition.
Inspect other brake parts, including calipers, parking
brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect electric power steering cables for
proper hook-up, binding, cracks, chafing, etc. Inspect
hydraulic power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc.(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect all
pipes, fittings and clamps; replace with genuine parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades, if
contaminated. Replace wiper blades that are worn or
damaged. See Windshield Wiper Blade Replacement
on page 5-44 and Windshield and Wiper Blades
on page 5-86 for more information.
6-7
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Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication can be obtained from your
dealer/retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-15.
Engine
Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-23.
Hydraulic
Brake SystemDOT 3 Hydraulic Brake Fluid
(GM Part No. U.S. 88862806,
in Canada 88862807).
Windshield
WasherOptikleen
®Washer Solvent.
Usage Fluid/Lubricant
Hydraulic
Power
Steering
System
(if equipped)GM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransmissionDEXRON
®-VI Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring
Anchor, and
Release PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and
Door HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 109435474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770,
in Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
6-12
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A
Accessories and Modications............................ 5-3
Accessory Power............................................2-23
Accessory Power Outlets.................................3-18
Adding Equipment to Your
Airbag-Equipped Vehicle...............................1-71
Additional Required Services,
Scheduled Maintenance................................. 6-6
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-90
Adjustment
Chime Level...............................................3-92
Adjustments
Headlamp Range.......................................... 1-7
Air Cleaner/Filter, Engine.................................5-20
Air Conditioning..............................................3-19
Airbag
Readiness Light..........................................3-30
Airbag System................................................1-56
Adding Equipment to Your
Airbag-Equipped Vehicle............................1-71
How Does an Airbag Restrain?......................1-63
Passenger Sensing System...........................1-65
Servicing Your Airbag-Equipped Vehicle..........1-70
What Makes an Airbag Inate?......................1-63
What Will You See After an Airbag Inates?....1-64
When Should an Airbag Inate?....................1-61
Where Are the Airbags?...............................1-59Airbags
Passenger Status Indicator...........................3-31
Antenna
Backglass...................................................3-92
Antenna, XM™ Satellite Radio Antenna System . . . 3-92
Antilock Brake System (ABS)............................. 4-5
Warning Light.............................................3-34
Appearance Care
Aluminum Wheels........................................5-87
Care of Safety Belts....................................5-84
Chemical Paint Spotting...............................5-88
Cleaning Exterior Lamps/Lenses....................5-85
Fabric/Carpet..............................................5-83
Finish Care.................................................5-86
Finish Damage............................................5-88
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-84
Interior Cleaning..........................................5-81
Leather......................................................5-83
Sheet Metal Damage...................................5-88
Tires..........................................................5-87
Underbody Maintenance...............................5-88
Washing Your Vehicle...................................5-85
Weatherstrips..............................................5-84
Windshield and Wiper Blades........................5-86
Assistance Program, Roadside........................... 7-7
Audio System.................................................3-55
Audio Steering Wheel Controls......................3-89
Setting the Clock.........................................3-56
XM™ Satellite Radio Antenna System............3-92
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Engine
Air Cleaner/Filter.........................................5-20
Check and Service Engine Soon Lamp...........3-37
Compartment Overview................................5-12
Coolant......................................................5-23
Coolant Heater............................................2-25
Coolant Temperature Gage...........................3-36
Coolant Temperature Warning Light................3-35
Cooling System...........................................5-22
Drive Belt Routing.......................................6-14
Exhaust.....................................................2-33
Oil .............................................................5-15
Oil Life System...........................................5-18
Overheated Protection Operating Mode...........5-30
Overheating................................................5-27
Starting......................................................2-23
Entry/Exit Lighting...........................................3-16
Event Data Recorders.....................................7-17
Extender, Safety Belt.......................................1-29
F
Filter
Engine Air Cleaner......................................5-20
Finish Damage...............................................5-88
Flashers, Hazard Warning.................................. 3-6Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-67
Flat Tire, Changing.........................................5-68
Flat Tire, Storing.............................................5-76
Fluid
Automatic Transmission................................5-22
Power Steering...........................................5-30
Windshield Washer......................................5-32
Fog Lamp
Fog ...........................................................3-15
Folding Rear Seat............................................ 1-8
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Economy Driving........................................... 4-2
Filling a Portable Fuel Container....................5-10
Filling the Tank............................................. 5-8
Fuels in Foreign Countries.............................. 5-7
Gage .........................................................3-42
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-6
Fuses...........................................................5-91
Engine Compartment Fuse Block...................5-94
Instrument Panel Fuse Block.........................5-91
Rear Compartment Fuse Block......................5-97
Windshield Wiper.........................................5-90
5
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Outside
Automatic Dimming Mirror.............................2-37
Heated Mirrors............................................2-37
Power Mirrors.............................................2-37
Overheated Engine Protection Operating Mode....5-30
Owner Checks and Services.............................. 6-9
Owners, Canadian............................................... ii
P
Paint, Damage...............................................5-88
Parade Dimming.............................................3-16
Park
Headlamps Off in Park.................................3-13
Shifting Into................................................2-30
Shifting Out of............................................2-32
Parking
Over Things That Burn.................................2-32
Parking Brake................................................2-29
Passenger Airbag Status Indicator.....................3-31
Passenger Sensing System..............................1-65
Passing.........................................................4-13PASS-Key
®III+ Electronic Immobilizer...............2-19
PASS-Key®III+ Electronic Immobilizer
Operation...................................................2-20
Perchlorate Materials Requirements, California...... 5-4
Phone
Bluetooth
®..................................................3-75
Power
Door Locks.................................................2-10
Electrical System.........................................5-90
Lift Seat....................................................... 1-8
Retained Accessory (RAP)............................2-23
Seat............................................................ 1-3
Steering Fluid.............................................5-30
Windows....................................................2-16
Pregnancy, Using Safety Belts..........................1-29
Pressure Cap.................................................5-27
Privacy..........................................................7-16
Navigation System.......................................7-18
OnStar.......................................................7-18
Radio Frequency Identication (RFID).............7-18
Programmable Automatic Door Locks.................2-11
Proposition 65 Warning, California....................... 5-4
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