brake SATURN AURA 2009 Repair Manual

Fuses Usage
8 Horn
9 Right Headlamp Low-Beam
10 Front Fog Lamps
11 Left Headlamp High-Beam
12 Right Headlamp High-Beam
13Engine Control Module BATT
(LY7 & LE5)
14 Windshield Wiper
15 Antilock Brake System (IGN 1)
16Engine Control Module IGN 1
(LY7 & LE5)
17 Cooling Fan 1
18 Cooling Fan 2
19Run Relay, Heating, Ventilation,
Air Conditioning Blower
20 Body Control Module 1
21 Body Control Module Run/Crank
22 Rear Electrical Center 1Fuses Usage
23 Rear Electrical Center 2
24 Antilock Brake System
25 Body Control Module 2
26 Starter
41 Electric Power Steering
42Transmission Control Module
Battery
43Ignition Module (LE5); Injectors,
Ignition Coils Odd (LY7)
44Injectors (LE5); Injectors,
Ignition Coils Even (LY7)
45 Post Cat 02 Sensor Heaters (LY7)
46 Daytime Running Lamps
47 Center High-Mounted Stoplamp
50 Driver Power Window
52 AIR Solenoid
54 Regulated Voltage Control
55 Antilock Brake System BATT
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-15. Reset oil life system.
SeeEngine Oil Life System on page 5-18.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-20.See footnote (k).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-59and “Tire Wear Inspection” inAt Least Once a Month on
page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
3.6L Engine Only: Check automatic transmission uid level and add uid as
needed.•
Inspect throttle system.See footnote (g).•
6-5
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
Maintenance Footnotes
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect disc
brake pads for wear and rotors for surface condition.
Inspect other brake parts, including calipers, parking
brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect electric power steering cables for
proper hook-up, binding, cracks, chafing, etc. Inspect
hydraulic power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc.(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect all
pipes, fittings and clamps; replace with genuine parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades, if
contaminated. Replace wiper blades that are worn or
damaged. See Windshield Wiper Blade Replacement
on page 5-44 and Windshield and Wiper Blades
on page 5-86 for more information.
6-7
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At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the vehicle
could move suddenly. If the vehicle moves, you or
others could be injured.
1. Before starting this check, be sure there is enough
room around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-29.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The vehicle
should start only in P (Park) or N (Neutral). If the
vehicle starts in any other position, contact
your dealer/retailer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the vehicle
could move suddenly. If the vehicle moves, you or
others could be injured.
1. Before starting this check, be sure there is enough
room around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-29.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to ON/RUN, but
do not start the engine. Without applying the regular
brake, try to move the shift lever out of P (Park) with
normal effort. If the shift lever moves out of P (Park),
contact your dealer/retailer for service.
6-10
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Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK/OFF in each shift lever position.
The ignition should turn to LOCK/OFF only
when the shift lever is in P (Park).
The ignition key should come out only in
LOCK/OFF.
Contact your dealer/retailer if service is required.
Parking Brake and Automatic
Transmission P (Park) Mechanism
Check
{CAUTION:
When you are doing this check, the vehicle could
begin to move. You or others could be injured and
property could be damaged. Make sure there is
room in front of the vehicle in case it begins to roll.
Be ready to apply the regular brake at once
should the vehicle begin to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
To check the parking brake’s holding ability:
With the engine running and the transmission
in N (Neutral), slowly remove foot pressure from the
regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the P (Park) mechanism’s holding ability:
With the engine running, shift to P (Park). Then
release the parking brake followed by the regular
brake.
Contact your dealer/retailer if service is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care
to clean thoroughly any areas where mud and other
debris can collect.
6-11
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Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication can be obtained from your
dealer/retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-15.
Engine
Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-23.
Hydraulic
Brake SystemDOT 3 Hydraulic Brake Fluid
(GM Part No. U.S. 88862806,
in Canada 88862807).
Windshield
WasherOptikleen
®Washer Solvent.
Usage Fluid/Lubricant
Hydraulic
Power
Steering
System
(if equipped)GM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransmissionDEXRON
®-VI Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring
Anchor, and
Release PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and
Door HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 109435474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770,
in Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
6-12
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Event Data Recorders
This vehicle has an Event Data Recorder (EDR).
The main purpose of an EDR is to record, in certain
crash or near crash-like situations, such as an airbag
deployment or hitting a road obstacle, data that will assist
in understanding how a vehicle’s systems performed.
The EDR is designed to record data related to vehicle
dynamics and safety systems for a short period of time,
typically 30 seconds or less. The EDR in this vehicle is
designed to record such data as:
How various systems in your vehicle were operating
Whether or not the driver and passenger safety belts
were buckled/fastened
How far, if at all, the driver was pressing the
accelerator and/or brake pedal
How fast the vehicle was traveling
This data can help provide a better understanding of the
circumstances in which crashes and injuries occur.Important:EDR data is recorded by your vehicle only
if a non-trivial crash situation occurs; no data is recorded
by the EDR under normal driving conditions and no
personal data (e.g., name, gender, age, and crash
location) is recorded. However, other parties, such as law
enforcement, could combine the EDR data with the type
of personally identifying data routinely acquired during a
crash investigation.
To read data recorded by an EDR, special equipment
is required, and access to the vehicle or the EDR is
needed. In addition to the vehicle manufacturer, other
parties, such as law enforcement, that have the special
equipment, can read the information if they have access
to the vehicle or the EDR.
Saturn will not access this data or share it with others
except: with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee; in
response to an official request of police or similar
government office; as part of Saturn’s defense of litigation
through the discovery process; or, as required by law.
Data that Saturn collects or receives may also be used
for Saturn research needs or may be made available to
others for research purposes, where a need is shown and
the data is not tied to a specic vehicle or vehicle owner.
7-17
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A
Accessories and Modications............................ 5-3
Accessory Power............................................2-23
Accessory Power Outlets.................................3-18
Adding Equipment to Your
Airbag-Equipped Vehicle...............................1-71
Additional Required Services,
Scheduled Maintenance................................. 6-6
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-90
Adjustment
Chime Level...............................................3-92
Adjustments
Headlamp Range.......................................... 1-7
Air Cleaner/Filter, Engine.................................5-20
Air Conditioning..............................................3-19
Airbag
Readiness Light..........................................3-30
Airbag System................................................1-56
Adding Equipment to Your
Airbag-Equipped Vehicle............................1-71
How Does an Airbag Restrain?......................1-63
Passenger Sensing System...........................1-65
Servicing Your Airbag-Equipped Vehicle..........1-70
What Makes an Airbag Inate?......................1-63
What Will You See After an Airbag Inates?....1-64
When Should an Airbag Inate?....................1-61
Where Are the Airbags?...............................1-59Airbags
Passenger Status Indicator...........................3-31
Antenna
Backglass...................................................3-92
Antenna, XM™ Satellite Radio Antenna System . . . 3-92
Antilock Brake System (ABS)............................. 4-5
Warning Light.............................................3-34
Appearance Care
Aluminum Wheels........................................5-87
Care of Safety Belts....................................5-84
Chemical Paint Spotting...............................5-88
Cleaning Exterior Lamps/Lenses....................5-85
Fabric/Carpet..............................................5-83
Finish Care.................................................5-86
Finish Damage............................................5-88
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-84
Interior Cleaning..........................................5-81
Leather......................................................5-83
Sheet Metal Damage...................................5-88
Tires..........................................................5-87
Underbody Maintenance...............................5-88
Washing Your Vehicle...................................5-85
Weatherstrips..............................................5-84
Windshield and Wiper Blades........................5-86
Assistance Program, Roadside........................... 7-7
Audio System.................................................3-55
Audio Steering Wheel Controls......................3-89
Setting the Clock.........................................3-56
XM™ Satellite Radio Antenna System............3-92
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Audio System(s).............................................3-57
Audio Systems
Radio Reception..........................................3-91
Rear Seat (RSA).........................................3-86
Theft-Deterrent Feature................................3-89
Automatic Climate Control System.....................3-23
Automatic Headlamp System............................3-15
Automatic Transmission
Fluid..........................................................5-22
Operation...................................................2-26
B
Backglass Antenna..........................................3-92
Battery..........................................................5-36
Electric Power Management..........................3-17
Run-Down Protection...................................3-18
Belt Routing, Engine.......................................6-14
Bluetooth
®.....................................................3-75
Brake
Emergencies................................................ 4-6
Brake Fluid....................................................5-33
Brakes..........................................................5-33
Antilock....................................................... 4-5
Parking......................................................2-29
System Warning Light..................................3-33
Braking........................................................... 4-4
Braking in Emergencies..................................... 4-6
Break-In, New Vehicle.....................................2-21Bulb Replacement...........................................5-44
Fog Lamp ..................................................3-15
Halogen Bulbs............................................5-41
Headlamp Aiming........................................5-41
Headlamps.................................................5-41
License Plate Lamps....................................5-43
Taillamps, Turn Signal, Sidemarker,
Stoplamps, and Back-Up Lamps.................5-42
Buying New Tires...........................................5-61
C
Calibration.....................................................2-36
California
Perchlorate Materials Requirements................. 5-4
California Fuel.................................................. 5-6
California Proposition 65 Warning....................... 5-4
Canadian Owners................................................ ii
Capacities and Specications..........................5-100
Carbon Monoxide
Engine Exhaust...........................................2-33
Trunk.........................................................2-13
Winter Driving.............................................4-18
Care of
Safety Belts................................................5-84
CD, MP3 .......................................................3-67
Center Console Storage...................................2-49
Chains, Tire...................................................5-66
Charging System Light....................................3-32
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J
Jump Starting.................................................5-37
K
Keyless Entry, Remote Operation........................ 2-5
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Labeling, Tire Sidewall.....................................5-46
Lamp
Malfunction Indicator....................................3-37
Lamps
Daytime Running (DRL)................................3-14
Dome ........................................................3-16
License Plate..............................................5-43
Reading.....................................................3-16
Lap-Shoulder Belt...........................................1-23
LATCH System for Child Restraints...................1-43
Lift Seat, Power............................................... 1-8
Lighting
Entry/Exit...................................................3-16
Parade Dimming..........................................3-16Lights............................................................3-13
Airbag Readiness........................................3-30
Antilock Brake System (ABS) Warning............3-34
Brake System Warning.................................3-33
Charging System.........................................3-32
Cruise Control.............................................3-41
Engine Coolant Temperature Warning.............3-35
Flash-to-Pass............................................... 3-8
Highbeam On.............................................3-41
High/Low Beam Changer................................ 3-8
Oil Pressure...............................................3-40
On Reminder..............................................3-13
Passenger Airbag Status Indicator..................3-31
Safety Belt Reminders..................................3-29
Security.....................................................3-41
Tire Pressure..............................................3-36
Loading Your Vehicle.......................................4-21
Locks
Delayed Locking..........................................2-11
Door ..........................................................2-10
Lockout Protection.......................................2-12
Power Door ................................................2-10
Programmable Automatic Door Locks.............2-11
Rear Door Security Locks.............................2-12
Loss of Control
...............................................4-13
Lower Anchors and Tethers for Children.............1-43
Lumbar
Manual Controls............................................ 1-3
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