engine SATURN AURA HYBRID 2010 Repair Manual

Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials
Requirements.............................................6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside
of the Vehicle.............................................6-5
Fuel................................................................6-6
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-7
California Fuel...............................................6-7
Additives.......................................................6-7
Fuels in Foreign Countries...............................6-8
Filling the Tank..............................................6-9
Filling a Portable Fuel Container.....................6-11
Checking Things Under the Hood....................6-12
Hood Release..............................................6-12
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-15
Engine Oil Life System..................................6-18
Engine Air Cleaner/Filter................................6-20
Automatic Transmission Fluid.........................6-22
Cooling System............................................6-22
Engine Coolant.............................................6-23
Engine Overheating.......................................6-28Windshield Washer Fluid................................6-30
Brakes........................................................6-31
Battery........................................................6-34
Jump Starting...............................................6-35
Headlamp Aiming...........................................6-39
Bulb Replacement..........................................6-39
Halogen Bulbs..............................................6-39
Taillamps, Turn Signal, Sidemarker,
Stoplamps and Back-up Lamps...................6-40
License Plate Lamp.....................................
.6-41
Replacement Bulbs.......................................6-42
Windshield Wiper Blade Replacement..............6-42
Tires..............................................................6-43
Tire Sidewall Labeling...................................6-44
Tire Terminology and Definitions.....................6-46
Inflation - Tire Pressure.................................6-49
High-Speed Operation...................................6-50
Tire Pressure Monitor System.........................6-51
Tire Pressure Monitor Operation.....................6-52
Tire Inspection and Rotation...........................6-55
When It Is Time for New Tires.......................6-57
Buying New Tires.........................................6-58
Different Size Tires and Wheels......................6-59
Uniform Tire Quality Grading..........................6-60
Wheel Alignment and Tire Balance..................6-61
Wheel Replacement......................................6-62
Section 6 Service and Appearance Care
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Tire Chains..................................................6-64
If a Tire Goes Flat........................................6-65
Tire Sealant and Compressor Kit....................6-66
Tire Sealant and Compressor Kit Storage.........6-73
Appearance Care............................................6-73
Interior Cleaning...........................................6-73
Fabric/Carpet...............................................6-75
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................6-76
Care of Safety Belts......................................6-76
Weatherstrips...............................................6-76
Washing Your Vehicle...................................6-77
Cleaning Exterior Lamps/Lenses.....................6-77
Finish Care..................................................6-78
Windshield and Wiper Blades.........................6-78
Aluminum Wheels.........................................6-79
Tires...........................................................6-79Sheet Metal Damage.....................................6-80
Finish Damage.............................................6-80
Underbody Maintenance................................6-80
Chemical Paint Spotting.................................6-80
Vehicle Identication......................................6-81
Vehicle Identification Number (VIN).................6-81
Service Parts Identification Label.....................6-81
Electrical System............................................6-82
Intermediate Voltage Devices and Wiring..........6-82
Add-On Electrical Equipment..........................6-82
Windshield Wiper Fuses................................6-82
Power Windows and Other Power Options.......6-83
Fuses.........................................................6-83
Instrument Panel Fuse Block..........................6-83
Engine Compartment Fuse Block....................6-86
Rear Compartment Fuse Block.......................6-89
Capacities and Specications..........................6-92
Section 6 Service and Appearance Care
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California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
Engine exhaust, many parts and systems, many fluids,
and some component wear by-products contain and/or
emit these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as
airbag initiators, seat belt pretensioners, and lithium
batteries contained in remote keyless transmitters,
may contain perchlorate materials. Special handling
may be necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{WARNING:
Never try to do your own service on hybrid
components. You can be injured and the
vehicle can be damaged if you try to do your
own service work. Service and repair of these
hybrid components should only be performed
by a trained service technician with the proper
knowledge and tools.
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Fuel
Use of the recommended fuel is an important part of the
proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle performance,
we recommend the use of gasoline advertised as
TOP TIER Detergent Gasoline.
Look for the TOP TIER label on the fuel pump to
ensure gasoline meets enhanced detergency standards
developed by auto companies. A list of marketers
providing TOP TIER Detergent Gasoline can be
found at www.toptiergas.com.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less than 87,
an audible knocking noise, commonly referred to as spark
knock, might be heard when driving. If this occurs, use a
gasoline rated at 87 octane or higher as soon as possible.
If heavy knocking is heard when using gasoline rated at
87 octane or higher, the engine needs service.
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Gasoline Specications
At a minimum, gasoline should meet ASTM specification
D 4814 in the United States or CAN/CGSB-3.5 or 3.511 in
Canada. Some gasolines contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT). We recommend against the use of
gasolines containing MMT. SeeAdditives on page 6-7
for additional information.
California Fuel
If the vehicle is certified to meet California Emissions
Standards, it is designed to operate on fuels that meet
California specifications. See the underhood emission
control label. If this fuel is not available in states adopting
California emissions standards, the vehicle will operate
satisfactorily on fuels meeting federal specifications, but
emission control system performance might be affected.
The malfunction indicator lamp could turn on and the
vehicle might fail a smog-check test. SeeMalfunction
Indicator Lamp on page 4-31. If this occurs, return to your
authorized dealer/retailer for diagnosis. If it is determined
that the condition is caused by the type of fuel used,
repairs might not be covered by the vehicle warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, nothing should have to be added to the fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel injectors
and intake valves clean, or if the vehicle experiences
problems due to dirty injectors or valves, look for gasoline
that is advertised as TOP TIER Detergent Gasoline.
For customers who do not use TOP TIER Detergent
Gasoline regularly, one bottle of GM Fuel System
Treatment PLUS, added to the fuel tank at every engine
oil change, can help clean deposits from fuel injectors
and intake valves. GM Fuel System Treatment PLUS
is the only gasoline additive recommended by
General Motors.
Also, your dealer/retailer has additives that will help
correct and prevent most deposit-related problems.
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Filling the Tank
{WARNING:
Fuel vapor burns violently and a fuel fire can
cause bad injuries. To help avoid injuries to you
and others, read and follow all the instructions on
the fuel pump island. Turn off the engine when
refueling. Do not smoke near fuel or when
refueling the vehicle. Do not use cellular phones.
Keep sparks, flames, and smoking materials away
from fuel. Do not leave the fuel pump unattended
when refueling the vehicle. This is against the law
in some places. Do not re-enter the vehicle while
pumping fuel. Keep children away from the fuel
pump; never let children pump fuel.The fuel door is located on the passenger side of the
vehicle.
To open the fuel door, push the rearward center edge in
and release and it will open.
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Checking Things Under
the Hood
{WARNING:
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing, and tools away from any
underhood electric fan.
{WARNING:
Things that burn can get on hot engine parts and
start a fire. These include liquids like fuel, oil,
coolant, brake fluid, windshield washer and other
fluids, and plastic or rubber. You or others could
be burned. Be careful not to drop or spill things
that will burn onto a hot engine.
Hood Release
To open the hood, do the following:
1. Pull the hood release
handle with this symbol
on it. It is located inside
the vehicle to the left of
the steering column.
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Engine Compartment Overview
When you open the hood, this is what you see:
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A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 6-20.
B. Cooling Fans (Out of view). SeeCooling System on
page 6-22.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 6-15.
D. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 6-15.
E. Engine Coolant Surge Tank. SeeEngine Coolant on
page 6-23.
F. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 6-31.
G. Battery (Out of view). SeeBattery on page 6-34.
H. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 6-86.
I. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 6-30.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 6-14
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it
again, keeping the tip down and check the level.
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When to Add Engine Oil
If the oil is below the MIN (minimum) mark, add at least
one quart/liter of the recommended oil. This section
explains what kind of oil to use. For engine oil crankcase
capacity, seeCapacities and Specications on
page 6-92.
Notice:Do not add too much oil. If the engine
has so much oil that the oil level gets above the
upper mark that shows the proper operating range,
the engine could be damaged.SeeEngine Compartment
Overview on page 6-14
for the location of the
engine oil fill cap.
Add enough oil to put the level somewhere in the proper
operating range. Push the dipstick all the way back in
when you are through.
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