check engine SATURN ION 2004 Service Manual
[x] Cancel search | Manufacturer: SATURN, Model Year: 2004, Model line: ION, Model: SATURN ION 2004Pages: 380, PDF Size: 2.89 MB
Page 346 of 380

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-30if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your
Saturn retailer for service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to OFF in each shift lever position.
With an automatic transaxle, the key should turn to
OFF only when the shift lever is in PARK (P). The
key should come out only in OFF.
With a manual transaxle, the key should come out
only in OFF.
Contact your Saturn retailer if service is required.
6-12
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Page 347 of 380

Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Contact your Saturn retailer if service is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-13
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Page 367 of 380

Change Engine Oil Message............................3-43
Changing a Tire When Trailer Towing................4-46
Changing the Language (Canada Only)..............3-41
Check
Engine Light...............................................3-36
Check Gage Message.....................................3-44
Checking Brake Fluid......................................5-39
Checking Coolant............................................5-28
Checking Engine Oil........................................5-15
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-92
Child Restraints
Child Restraint Systems...............................1-35
Infants and Young Children...........................1-32
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-42
Older Children.............................................1-29
Securing a Child Restraint Designed for
the LATCH System...................................1-44
Securing a Child Restraint in a Rear
Seat Position...........................................1-44
Securing a Child Restraint in the Right
Front Seat Position...................................1-47
Top Strap...................................................1-39
Top Strap Anchor Location............................1-41
Where to Put the Restraint...........................1-38Cigarette Lighter.............................................3-19
Cleaning
Inside of Your Vehicle..................................5-87
Outside of Your Vehicle................................5-90
Underbody Maintenance...............................5-92
Weatherstrips..............................................5-90
Cleaning Aluminum Wheels..............................5-91
Cleaning Exterior Lamps/Lenses.......................5-90
Cleaning Fabric/Carpet....................................5-90
Cleaning Glass Surfaces..................................5-89
Cleaning Interior Plastic Components.................5-89
Cleaning the Mirror.................................2-39, 2-41
Cleaning the Top of the Instrument Panel...........5-89
Cleaning Tires................................................5-92
Cleaning Vinyl................................................5-89
Cleaning Windshield and Wiper Blades..............5-91
Climate Control System...........................3-20, 3-22
Air Filter, Passenger Compartment.................3-25
Outlet Adjustment........................................3-24
Clutch, Hydraulic.............................................5-25
Compact Spare Tire........................................5-86
Compass Calibration...............................2-38, 2-40
Compass Operation.........................................2-40
Compass Variance..................................2-38, 2-40
Control of a Vehicle.......................................... 4-5
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Page 369 of 380

Driving (cont.)
Drunken....................................................... 4-2
Freeway.....................................................4-21
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-17
Winter........................................................4-26
Driving on Grades...........................................4-44
Driving on Snow or Ice....................................4-27
Driving Through Deep Standing Water...............4-19
Driving Through Flowing Water.........................4-19
Driving with a Trailer.......................................4-43
E
Electric Power Steering..................................... 4-9
Electrical System
Add-On Equipment......................................5-95
Fuses and Circuit Breakers...........................5-95
Power Windows and Other Power Options.........5-95
Windshield Wiper Fuses...............................5-95
Emergency Trunk Release Handle.....................2-14
Emissions Inspection and Maintenance
Programs...................................................3-38
Engine
Air Cleaner/Filter.........................................5-22
Battery.......................................................5-41
Change Oil Message...................................3-43Engine (cont.)
Check and Service Engine Soon Light............3-36
Coolant......................................................5-26
Coolant Heater............................................2-22
Coolant Temperature Gage...........................3-35
Drive Belt Routing.......................................6-17
Engine Compartment Overview......................5-12
Exhaust.....................................................2-34
Oil .............................................................5-15
Overheating................................................5-29
Starting......................................................2-20
Engine Air Cleaner/Filter Replacement...............5-22
Engine Compartment Fuse Block
(2.0L Supercharged Engine)........................5-100
Engine Compartment Fuse Block
(2.2L L4 Engine).........................................5-98
Engine Cooling When Trailer Towing..................4-46
Engine Oil Additives........................................5-19
Engine Speci cations.....................................5-103
Entry Lighting.................................................3-18
Error Message................................................3-45
Event Data Recorders (EDR)............................. 7-7
Express-Down Window....................................2-16
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-15
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Page 371 of 380

H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-5
Headlamp
Aiming.......................................................5-47
Headlamp High/Low-Beam Changer..................... 3-9
Headlamps............................3-10, 3-15, 5-48, 5-50
Bulb Replacement.......................................5-48
Front Turn Signal and Parking Lamps.............5-53
Front Turn Signal Lamps..............................5-51
Halogen Bulbs............................................5-48
Sidemarker Lamps.......................................5-54
Height Adjuster, Driver Seat............................... 1-3
High Speed Operation (Redline)........................5-67
Highway Hypnosis...........................................4-23
Hill and Mountain Roads..................................4-24
Hitches..........................................................4-42
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-7
How to Add Coolant to the Coolant
Surge Tank.................................................5-34
How to Inspect the Engine Air Cleaner/Filter.......5-23How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydraulic Clutch.............................................5-25
Hydroplaning..................................................4-19
I
If No Steam Is Coming From Your Engine..........5-31
If Steam Is Coming From Your Engine...............5-30
If the Light Is Flashing.....................................3-37
If the Light Is On Steady.................................3-37
If You Are Caught in a Blizzard.........................4-28
If You Are Stuck in Sand, Mud, Ice or Snow..........4-30
If You Do Decide to Pull a Trailer......................4-40
Ignition Positions.............................................2-18
Infants and Young Children, Restraints...............1-32
In ation - Tire Pressure...................................5-66
Instrument Panel
Cluster.......................................................3-28
Overview..................................................... 3-4
Instrument Panel Brightness.............................3-17
Instrument Panel Fuse Block............................5-96
Interior Lamps................................................3-17
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M
Maintenance Schedule
Additional Required Services........................... 6-6
At Each Fuel Fill.........................................6-10
At Least Once a Month................................6-10
At Least Once a Year..................................6-11
Introduction.................................................. 6-2
Maintenance Footnotes.................................. 6-8
Maintenance Record....................................6-18
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-16
Owner Checks and Services........................... 6-9
Recommended Fluids and Lubricants.............6-14
Scheduled Maintenance................................. 6-4
Using Your................................................... 6-2
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-46
Making Turns.................................................4-43
Malfunction Indicator Light................................3-36
Manual Seats................................................... 1-2
Manual Transaxle............................................2-20
Fluid..........................................................5-25
Operation...................................................2-28
Manual Windows............................................2-15
Map Lamps....................................................3-18
Matching Transmitter(s) to Your Vehicle............... 2-7Message
Center.......................................................3-41
Change Engine Oil......................................3-43
Check Gage...............................................3-44
Cruise Control.............................................3-42
Error..........................................................3-45
Low Coolant Level Warning..........................3-43
Low Fuel Warning.......................................3-45
Low Traction...............................................3-42
Power Steering...........................................3-44
Service Vehicle...........................................3-45
Traction Off................................................3-42
Transaxle Fluid Cold....................................3-43
Transaxle Fluid Hot......................................3-42
Trunk Ajar Warning......................................3-44
Mirrors
Automatic Dimming Rearview with
Compass and Temperature Display.............2-40
Automatic Dimming Rearview with OnStar
®,
Compass and Temperature Display.............2-37
Manual Rearview Mirror................................2-36
Manual Rearview Mirror with OnStar
®.............2-36
Outside Convex Mirror.................................2-42
Outside Power Mirrors..................................2-42
Outside Remote Control Mirror......................2-42
MyGMLink.com................................................ 7-4
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N
New Vehicle Break-In......................................2-18
Normal Maintenance Replacement Parts............6-16
O
Odometer......................................................3-29
Off-Road Recovery..........................................4-12
Oil
Engine.......................................................5-15
Pressure Light.............................................3-39
Older Children, Restraints................................1-29
Online Owner Center........................................ 7-4
OnStar
®Personal Calling.................................2-44
OnStar®Services............................................2-43
OnStar®System.............................................2-43
OnStar®Virtual Advisor....................................2-44
Operation..............................................3-20, 3-22
Other Warning Devices...................................... 3-7
Outlet Adjustment............................................3-24
Outside
Convex Mirror.............................................2-42
Power Mirrors.............................................2-42
Remote Control Mirror..................................2-42Owner Checks and Services.............................. 6-9
Owner Publications.........................................7-10
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-31
Shifting Out of............................................2-33
Parking
Brake........................................................2-30
Over Things That Burn.................................2-34
Parking on Hills..............................................4-45
Parking Your Vehicle.......................................2-33
Passenger Compartment Air Filter.....................3-25
Passenger Visor Webbing Clip (Coupe)..............2-16
Passing.................................................4-12, 4-43
Passlock
®......................................................2-17
Playing a CD.................................................3-52
Playing the Radio...........................3-47, 3-50, 3-55
Playing the Single CD Player...........................3-60
Playing the Six-Disc CD Player.........................3-62
Power
Accessory Outlets........................................3-18
Door Locks.................................................2-10
Electrical System.........................................5-95
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Reporting Safety Defects
Canadian Government................................... 7-9
Saturn......................................................... 7-9
United States Government.............................. 7-9
Restraint System Check
Checking Your Restraint Systems...................1-59
Replacing Restraint System Parts
After a Crash..........................................1-59
Restraint Systems
Checking....................................................1-59
Replacing Parts...........................................1-59
Retained Accessory Power (RAP)......................2-19
Right Front Passenger Position, Safety Belts........1-22
Roadside
Assistance Program....................................... 7-5
Roof Rack System..........................................2-45
Routing, Engine Drive Belt...............................6-17
Running Your Engine While You Are Parked.......2-35
S
Safety Belt
Pretensioners..............................................1-28
Reminder Light............................................3-30
Safety Belts
Care of......................................................5-89
Driver Position............................................1-14Safety Belts (cont.)
How to Wear Safety Belts Properly................1-14
Questions and Answers About Safety Belts........1-13
Rear Safety Belt Comfort Guides for
Children and Small Adults.........................1-26
Rear Seat Passengers.................................1-22
Right Front Passenger Position......................1-22
Safety Belt Extender....................................1-28
Safety Belt Use During Pregnancy.................1-21
Safety Belts Are for Everyone......................... 1-8
Safety Chains.................................................4-42
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seatback, Folding Passenger............................. 1-6
Seats
Driver Seat Height Adjuster............................. 1-3
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Passenger Folding Seatback........................... 1-6
Reclining Seatbacks...................................... 1-3
Split Folding Rear Seat.................................. 1-7
Securing a Child Restraint
Designed for the LATCH System...................1-44
Rear Seat Position......................................1-44
Right Front Seat Position..............................1-47
Security While You Travel.................................. 7-5
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Theft-Deterrent System...................................... 2-6
Theft-Deterrent Systems...................................2-17
Passlock
®...................................................2-17
Tilt Wheel........................................................ 3-7
Tire In ation Check.........................................6-10
Tire Sidewall Labeling......................................5-60
Tire Size.......................................................5-62
Tire Terminology and De nitions........................5-63
Tires.............................................................5-58
Buying New Tires........................................5-70
Chains.......................................................5-74
Changing a Flat Tire....................................5-76
Compact Spare Tire.....................................5-86
If a Tire Goes Flat.......................................5-75
In ation - Tire Pressure................................5-66
Inspection and Rotation................................5-68
Uniform Tire Quality Grading.........................5-71
Wheel Alignment and Tire Balance.................5-72
Wheel Replacement.....................................5-72
When It Is Time for New Tires......................5-69
To Use the Engine Coolant Heater....................2-22
Top Strap......................................................1-39
Top Strap Anchor Location...............................1-41
Torque Lock...................................................2-32
Total Weight on Your Vehicle’s Tires..................4-42Towing
Recreational Vehicle.....................................4-31
Towing a Trailer..........................................4-39
Your Vehicle...............................................4-31
Traction
Control System (TCS).................................... 4-8
Low Message.............................................3-42
Traction Off Message......................................3-42
Trailer Brakes.................................................4-42
Transaxle
Fluid, Automatic...........................................5-24
Fluid Cold Message.....................................3-43
Fluid Hot Message......................................3-42
Fluid, Manual..............................................5-25
Transaxle Operation, Automatic.........................2-23
Transaxle Operation, Manual............................2-28
Transmission
Up-Shift Light..............................................3-32
Trunk............................................................2-12
Trunk Ajar Warning Message............................3-44
Turn and Lane-Change Signals.......................... 3-8
Turn Signal/Multifunction Lever........................... 3-8
Turn Signals When Towing a Trailer..................4-44
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