fuel cap SATURN ION 2005 User Guide

{CAUTION:
If you spill fuel and then something ignites it,
you could be badly burned. Fuel can spray out
on you if you open the fuel cap too quickly.
This spray can happen if your tank is nearly
full, and is more likely in hot weather. Open
the fuel cap slowly and wait for any hiss noise
to stop. Then unscrew the cap all the way.
Be careful not to spill fuel. Do not top off or overll the
tank and wait a few seconds after you have nished
pumping before removing the nozzle. Clean fuel
from painted surfaces as soon as possible. See
Washing Your Vehicle on page 5-87.
When replacing the fuel cap, turn it clockwise until it
clicks. Make sure the cap is fully installed. The
diagnostic system can determine if the fuel cap has
been left off or improperly installed. This would allow fuel
to evaporate into the atmosphere. SeeMalfunction
Indicator Lamp on page 3-33.In addition, the CHECK GAS CAP message will be
displayed in the Message Center if the fuel cap is not
properly reinstalled. SeeCheck Gas Cap Message
on page 3-43for more information.
{CAUTION:
If a re starts while you are refueling, do not
remove the nozzle. Shut off the ow of fuel by
shutting off the pump or by notifying the
station attendant. Leave the area immediately.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. SeeMalfunction Indicator Lamp on
page 3-33.
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A. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
B. Electric Engine Cooling Fan. SeeCooling System on
page 5-30.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
D. Intercooler System Pressure Cap. SeeEngine
Coolant on page 5-24.
E. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-38andHydraulic Clutch
on page 5-24.
F. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-22.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-96.
H. Remote Positive (+) Terminal. SeeJump Starting on
page 5-42.
I. Engine Coolant Surge Tank. SeeCoolant Surge
Tank Pressure Cap on page 5-27.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-37.Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick, clean it with a paper towel or
cloth and then push it back in all the way.
3. Pull out the dipstick again, keeping the tip down,
and check the level.
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Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Ination Pressure:The amount of air pressure in
a tire, measured in pounds per square inch (psi) or
kilopascals (kPa) before a tire has built up heat
from driving. SeeInation - Tire Pressure on page 5-63.
Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment including
the maximum capacity of fuel, oil and coolant, but
without passengers and cargo.
DOT Markings:A code molded into the sidewall of a
tire signifying that the tire is in compliance with the
U.S. Department of Transportation (DOT) motor vehicle
safety standards. The DOT code includes the Tire
Identication Number (TIN), an alphanumeric designator
which can also identify the tire manufacturer, production
plant, brand and date of production.
GVWR:Gross Vehicle Weight Rating, seeLoading
Your Vehicle on page 4-29.GAWR FRT:Gross Axle Weight Rating for the front
axle, seeLoading Your Vehicle on page 4-29.
GAWR RR:Gross Axle Weight Rating for the rear axle,
seeLoading Your Vehicle on page 4-29.
Intended Outboard Sidewall:The side of an
asymmetrical tire, that must always face outward when
mounted on a vehicle.
Kilopascal (kPa):The metric unit for air pressure.
Light Truck (LT-Metric) Tire:A tire used on light duty
trucks and some multipurpose passenger vehicles.
Load Index:An assigned number ranging from 1 to 279
that corresponds to the load carrying capacity of a tire.
Maximum Ination Pressure:The maximum air
pressure to which a cold tire may be inated. The
maximum air pressure is molded onto the sidewall.
Maximum Load Rating:The load rating for a tire at the
maximum permissible ination pressure for that tire.
Maximum Loaded Vehicle Weight:The sum of curb
weight; accessory weight; vehicle capacity weight;
and production options weight.
Normal Occupant Weight:The number of occupants a
vehicle is designed to seat multiplied by 150 lbs (68 kg).
SeeLoading Your Vehicle on page 4-29.
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Ination - Tire Pressure
Tires need the correct amount of air pressure to operate
effectively.
Notice:Do not let anyone tell you that
under-ination or over-ination is all right. It is not.
If your tires do not have enough air (under-ination),
you can get the following:
Too much exing
Too much heat
Tire overloading
Premature or irregular wear
Poor handling
Reduced fuel economy
If your tires have too much air (over-ination), you
can get the following:
Unusual wear
Poor handling
Rough ride
Needless damage from road hazardsA Tire and Loading Information label is attached to the
vehicle’s center pillar, below the driver’s door latch
or inside the glove box. This label lists your vehicle’s
original equipment tires and their recommended cold tire
ination pressures. The recommended cold tire
ination pressure, shown on the label, is the minimum
amount of air pressure needed to support your vehicle’s
maximum load carrying capacity.
For additional information regarding how much weight
your vehicle can carry, and an example of the tire
and loading information label, seeLoading Your Vehicle
on page 4-29. How you load your vehicle affects
vehicle handling and ride comfort, never load your
vehicle with more weight than it was designed to carry.
When to Check
Check your tires once a month or more. Do not forget to
check the compact spare tire, it should be at 60 psi
(420 kPa). For additional information regarding
the compact spare tire, seeCompact Spare Tire on
page 5-83.
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-14for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 0.9 lbs 0.41 kg
Cooling System 7.9 quarts 7.5 L
Intercooler System (2.0L L4 Supercharged) 2.0 quarts 1.88 L
Engine Oil with Filter
2.2L L4 Engine 5.0 quarts 4.7 L
2.0L L4 Supercharged Engine 6.0 quarts 5.7 L
Fuel Tank 13.5 gallons 50.5 L
Transaxle
Manual 1.8 quarts 1.7 L
Automatic 6.9 quarts 6.6 L
Wheel Nut Torque 92 ft-lb 125Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
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(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. This service
can be complex; you should have your retailer perform
this service. See Engine Coolant on page 5-24 for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test the
cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Or every 12 months, whichever occurs rst. If you
drive regularly under dusty conditions, the lter may
require replacement more often.
(l)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
(m)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your Saturn retailer can assist you with these
checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-14.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-15for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
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GM Mobility Reimbursement
Program
This program, available to qualied applicants, can
reimburse you up to $1,000 toward eligible aftermarket
driver or passenger adaptive equipment you may
require for your vehicle such as hand controls,
wheelchair/scooter lifts, etc.
The offer is available for a limited period of time from
the date of vehicle purchase/lease.
For more details, or to determine your vehicle’s
eligibility, visit your Saturn retailer or call the Saturn
Customer Assistance Center at 1-800-553-6000. Text
telephone (TTY) users, call 1-800-833-6000.
In Canada, customers may call the Saturn Customer
Communication Centre at 1-800-263-1999. TTY users in
Canada may call 1-800-263-3830.
Roadside Assistance Program
For vehicles purchased in the U.S. call 1-800-553-6000
(TTY: 1-800-833-6000).
For vehicles purchased in Canada call 1-800-268-6800.
As the proud owner of a new Saturn vehicle, you are
automatically enrolled in the Saturn Roadside
Assistance Program. This value-added service is
intended to provide you with peace of mind as you drive
in the city or travel the open road. Saturn’s Roadside
Assistance toll-free number is staffed by courteous and
capable Roadside Assistance Representatives who
are available 24 hours a day, 365 days a year.
We will provide the following services during the
Bumper-to-Bumper warranty period at no expense
to you:
Fuel Delivery:Delivery of enough fuel
($5 maximum) for the customer to get to the
nearest service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to gain
entry into your vehicle. Delivery of the replacement
key will be covered within 10 miles (16 km).
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Audio System(s) (cont.)
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-44
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-44
Theft-Deterrent Feature................................3-65
Understanding Radio Reception.....................3-67
XM™ Satellite Radio Antenna System............3-68
Automatic Headlamp System............................3-14
Automatic Transaxle
Fluid..........................................................5-24
Operation...................................................2-21
B
Battery..........................................................5-41
Run-Down Protection...................................3-16
Battery Warning Light......................................3-29
Before Leaving on a Long Trip.........................4-21
Boost Gage...................................................3-39
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-26
System Warning Light..................................3-30
Brakes..........................................................5-38
Braking........................................................... 4-5Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bulb Replacement...........................................5-47
Center High-Mounted Stoplamp (CHMSL)........5-53
Fog Lamps.................................................5-52
Front Turn Signal and Parking Lamps.............5-51
Front Turn Signal Lamps..............................5-50
Halogen Bulbs............................................5-47
Headlamp Aiming........................................5-46
Headlamps.........................................5-47, 5-48
Replacement Bulbs......................................5-55
Sidemarker Lamps.......................................5-52
Taillamps, Stoplamps and Back-Up Lamps......5-54
Buying New Tires...........................................5-67C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specications..........................5-100
Carbon Monoxide...................2-10, 2-30, 4-24, 4-37
Care of
Safety Belts................................................5-86
Your CD Player...........................................3-68
Your CDs ...................................................3-68
Center Console Storage Area...........................2-39
Center High-Mounted Stoplamp (CHMSL)...........5-53
Chains, Tire...................................................5-71
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G
Gage
Boost.........................................................3-39
Engine Coolant Temperature.........................3-33
Fuel..........................................................3-38
Speedometer..............................................3-27
Tachometer.................................................3-27
Gas, Check Cap Message...............................3-43
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-6
Glove Box.....................................................2-39
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-5
Head Restraints............................................... 1-5
Headlamp
Aiming.......................................................5-46
Headlamps....................................3-13, 5-47, 5-48
Automatic Headlamp System.........................3-14
Bulb Replacement.......................................5-47
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
Front Turn Signal and Parking Lamps.............5-51Headlamps (cont.)
Front Turn Signal Lamps..............................5-50
Halogen Bulbs............................................5-47
High/Low Beam Changer................................ 3-8
Sidemarker Lamps.......................................5-52
Heater...................................................3-18, 3-20
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-37
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hood
Checking Things Under................................5-10
Release.....................................................5-11
Horn............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-24
I
Ignition Positions.............................................2-17
Infants and Young Children, Restraints...............1-32
Ination -- Tire Pressure..................................5-63
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-15
Cluster.......................................................3-26
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Maintenance Schedule (cont.)
At Least Once a Year..................................6-11
Introduction.................................................. 6-2
Maintenance Footnotes.................................. 6-8
Maintenance Record....................................6-17
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-16
Owner Checks and Services........................... 6-9
Recommended Fluids and Lubricants.............6-14
Scheduled Maintenance................................. 6-4
Using.......................................................... 6-2
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-33
Manual Lumbar Controls.................................... 1-3
Manual Seats................................................... 1-2
Manual Transaxle
Fluid..........................................................5-24
Operation...................................................2-24
Manual Windows............................................2-13
Map Lamps....................................................3-16
Message
Center.......................................................3-39
Change Engine Oil......................................3-41
Check Gage...............................................3-42
Check Gas Cap..........................................3-43
Cruise Control.............................................3-40
Error..........................................................3-43Message (cont.)
Low Coolant Level Warning..........................3-41
Low Fuel Warning.......................................3-43
Low Traction...............................................3-40
Power Steering...........................................3-42
Service Vehicle...........................................3-43
Traction Off................................................3-40
Transaxle Fluid Cold....................................3-41
Transaxle Fluid Hot......................................3-41
Trunk Ajar Warning......................................3-42
Mirrors
Automatic Dimming Rearview with Compass
and Temperature Display...........................2-34
Automatic Dimming Rearview with OnStar
®,
Compass and Temperature Display.............2-32
Manual Rearview Mirror................................2-31
Manual Rearview Mirror with OnStar
®.............2-31
Outside Convex Mirror.................................2-37
Outside Power Mirrors..................................2-37
Outside Remote Control Mirror......................2-36
MyGMLink.com................................................ 7-4
N
New Vehicle Break-In......................................2-16
Normal Maintenance Replacement Parts............6-16
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