fuel SATURN ION 2005 Owner's Guide

Engine Compartment Fuse Block
The engine compartment fuse block is located in
the engine compartment on the driver’s side of the
vehicle. SeeEngine Compartment Overview on
page 5-12for more information on location.
2.2L L4 Engine
Fuses Usage
1 Transaxle Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9 Engine Control Module
10Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13 Transaxle
14Transaxle Control Module, Neutral
Stop Back-Up
15 PRNDL, Back-up Switch
16 Fuel Injectors (Cylinder 1, 2, 3, 4)
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2.0L L4 Supercharged Engine
Fuses Usage
1 Engine Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9 Engine Control Module
Fuses Usage
10Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13 Engine Control Module
14 Boost
15 PRNDL, Back-up Switch
16 Fuel Injectors
17 Not Used
18 Driver’s Side Headlamp
19 Windshield Wiper
20 Horn
21Entertainment, Premium Radio
Amplier
22Anti-lock Brake System, Traction
Control Module
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40Anti-lock Brake System, Traction
Control Module
41 Body Control Module 2
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-14for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 0.9 lbs 0.41 kg
Cooling System 7.9 quarts 7.5 L
Intercooler System (2.0L L4 Supercharged) 2.0 quarts 1.88 L
Engine Oil with Filter
2.2L L4 Engine 5.0 quarts 4.7 L
2.0L L4 Supercharged Engine 6.0 quarts 5.7 L
Fuel Tank 13.5 gallons 50.5 L
Transaxle
Manual 1.8 quarts 1.7 L
Automatic 6.9 quarts 6.6 L
Wheel Nut Torque 92 ft-lb 125Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
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Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-8Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month.................................6-10
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-14
Normal Maintenance Replacement Parts..........6-16
Maintenance Record.....................................6-17
Section 6 Maintenance Schedule
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This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will nd these limits on the tire and
loading information label. SeeLoading Your Vehicle
on page 4-29.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
The services inScheduled Maintenance on page 6-4
should be performed when indicated. SeeAdditional
Required Services on page 6-6andMaintenance
Footnotes on page 6-8for further information.
{CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you
can be seriously injured. Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job. If you have any doubt,
see your retailer to have a qualied technician
do the work. SeeDoing Your Own Service
Work on page 5-4.
Some maintenance services can be complex. So,
unless you are technically qualied and have the
necessary equipment, you should have your Saturn
retailer do these jobs.
When you go to your Saturn retailer for your service
needs, you will know that Saturn-trained and supported
service technicians will perform the work using
genuine Saturn parts.
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Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-22.•••
Change automatic transaxle uid
(severe service).See footnote (h).•••
Change automatic transaxle uid
(normal service).•
Replace spark plugs.
An Emission Control Service.•
Replace engine fuel lter.An Emission
Control Service. See footnote †.•
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(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. This service
can be complex; you should have your retailer perform
this service. See Engine Coolant on page 5-24 for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test the
cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Or every 12 months, whichever occurs rst. If you
drive regularly under dusty conditions, the lter may
require replacement more often.
(l)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
(m)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your Saturn retailer can assist you with these
checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-14.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-15for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
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GM Mobility Reimbursement
Program
This program, available to qualied applicants, can
reimburse you up to $1,000 toward eligible aftermarket
driver or passenger adaptive equipment you may
require for your vehicle such as hand controls,
wheelchair/scooter lifts, etc.
The offer is available for a limited period of time from
the date of vehicle purchase/lease.
For more details, or to determine your vehicle’s
eligibility, visit your Saturn retailer or call the Saturn
Customer Assistance Center at 1-800-553-6000. Text
telephone (TTY) users, call 1-800-833-6000.
In Canada, customers may call the Saturn Customer
Communication Centre at 1-800-263-1999. TTY users in
Canada may call 1-800-263-3830.
Roadside Assistance Program
For vehicles purchased in the U.S. call 1-800-553-6000
(TTY: 1-800-833-6000).
For vehicles purchased in Canada call 1-800-268-6800.
As the proud owner of a new Saturn vehicle, you are
automatically enrolled in the Saturn Roadside
Assistance Program. This value-added service is
intended to provide you with peace of mind as you drive
in the city or travel the open road. Saturn’s Roadside
Assistance toll-free number is staffed by courteous and
capable Roadside Assistance Representatives who
are available 24 hours a day, 365 days a year.
We will provide the following services during the
Bumper-to-Bumper warranty period at no expense
to you:
Fuel Delivery:Delivery of enough fuel
($5 maximum) for the customer to get to the
nearest service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to gain
entry into your vehicle. Delivery of the replacement
key will be covered within 10 miles (16 km).
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Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called
event data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to engine
speed, brake application, throttle position, vehicle speed,
safety belt usage, airbag readiness, airbag performance,
and the severity of a collision. This information has been
used to improve vehicle crash performance and may be
used to improve crash performance of future vehicles and
driving safety. Unlike the data recorders on many
airplanes, these on-board systems do not record sounds,
such as conversation of vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the device that stores
the data is required. GM will not access information
about a crash event or share it with others other than:with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
In addition, once GM collects or receives data, GM may:
use the data for GM research needs,
make it available for research where appropriate
condentiality is to be maintained and need is
shown, or
share summary data which is not tied to a specic
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or the device
that stores the data.
If your vehicle is equipped with OnStar
®, please check
the OnStar®subscription service agreement or manual
for information on its operations and data collection.
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A
Accessory Power Outlet(s)...............................3-16
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-59
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-93
Air Cleaner/Filter, Engine.................................5-22
Air Conditioning......................................3-18, 3-20
Airbag
Readiness Light..........................................3-28
Airbag Sensing and Diagnostic Module (SDM)...... 7-7
Airbag System................................................1-49
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-59
How Does an Airbag Restrain?......................1-56
Servicing Your Airbag-Equipped Vehicle..........1-58
What Makes an Airbag Inate?......................1-55
What Will You See After an Airbag Inates?....1-56
When Should an Airbag Inate?....................1-54
Where Are the Airbags?...............................1-51
AM-FM Radio.................................................3-45
Antenna, Fixed Mast.......................................3-68
Antenna, XMâ„¢ Satellite Radio Antenna System . . 3-68
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-32Appearance Care............................................5-83
Aluminum Wheels........................................5-88
Care of Safety Belts....................................5-86
Chemical Paint Spotting...............................5-90
Cleaning Exterior Lamps/Lenses....................5-87
Cleaning the Inside of Your Vehicle................5-84
Fabric/Carpet..............................................5-85
Finish Care.................................................5-87
Finish Damage............................................5-89
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-86
Sheet Metal Damage...................................5-89
Tires..........................................................5-89
Underbody Maintenance...............................5-90
Vehicle Care/Appearance Materials................5-91
Washing Your Vehicle...................................5-87
Weatherstrips..............................................5-86
Windshield and Wiper Blades........................5-88
Ashtray(s)......................................................3-17
Audio System(s).............................................3-44
AM-FM Radio.............................................3-45
Care of Your CD Player...............................3-68
Care of Your CDs........................................3-68
Fixed Mast Antenna.....................................3-68
Radio with CD....................................3-47, 3-52
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